SMC Networks SJ 1000 Series Bedienungsanleitung

A low-proﬁle SUP/

EXH block has been

added.

(Made to order)

A 6.5 mm type

has been added.

Unlocked

Locked

Manual locking

A sliding mechanism covers

the manual override button

to prevent unintentional

operation.

Valve width

One-touch ﬁtting

connection is possible.

ø2ø4ø6

SJ1000, SJ2000, and

SJ3000 valves can be

mounted together.

SJ1000

6.5

SJ2000

7.5

SJ3000

Non plug-in type

Individual wiring

manifold

Vacuum release valve

with restrictor

Suction and release

can be controlled

with a single unit.

10.2 mm

Connector

connection

Connector

connection

4-Port Solenoid Valve

Cassette Type Manifold

Rubber Seal

SJ1000/2000/3000 Series

∗1 SJ2000/3000 only

∗1

Power consumption

0.15 W*1(SJ3000 with power-saving circuit)

0.23 W*1(SJ1000/2000 with power-saving circuit)

*1 Refer to page 110 for details.

The manifold uses halogen-free

lead wires.

UnlockedLocked

Type of manual overrideLight indication

Piping variations

With One-touch ﬁttings Threaded type

The threaded type is

not available for the

1(P) or 3/5(E) ports.

Manual locking

A sliding mechanism covers the manual

override button to prevent unintentional

operation.

Connector mounting

direction

Connecter mounting direction

can be changed by sliding the

switch.

Fittings are replaceable.

Fittings (including type and size) can be

easily changed by removing a clip.

Valve connection mechanism

Connection between valves

can be secured using the

valve lock switch.

Connection can be

conﬁrmed by checking

to see whether the

connection hook is

inserted into the

connection groove of

the adjacent valve.

SOL.A

SOL.B

The valve coil is kept in a deen-

ergized state even when there

is an electric signal from the

manifold side connector, and

this enables manifold operation.

With switch (Connector type)

• It is possible to shut off the signal of each valve

individually.

• Manual operation is possible by switching the

valve OFF, even if it is in an energized state.

Plug-in

cable type manifold

Cable

SOL.A: ON

SOL.B: ON Green

Orange

Connector type (Card edge type)

SJ1000, SJ2000, and SJ3000 series valves

can be mounted together.

• Easily increase or decrease the number

of stations and easily replace valves

• The 34-pin connector allows for up to

16 stations with double solenoids or

32 stations with single solenoids.

Non plug-in individual

wiring compliant

OFF

Switch

Clip

FREE

LOCK

Switch

OFF

Non-locking

push type

Slide locking

type

Push-turn

locking slotted

type

B side manual

(Yellow)

A side manual

(Blue)

The manual button

will hold the pushed

(ON) status.

4-Port Solenoid Valve Cassette Type Manifold SJ1000/2000/3000 Series

Card edge

connector

Details A p. 112

Valve lock switch

Connection hook

The word “FREE” can

be seen when connec-

tion is unlocked.

PLC

Programmable

Logic Controller

Power supply

Manifold valve

with SI unit

Manifold valve

with SI unit

GW (Gateway)

Serial Transmission System

EX510

Input unit Input unit Output unit

Input unit Input unit

Manifold valve

with SI unit

EX180 Integrated type (for output) serial transmission system

*1 Connector type only

LCC-Link (32 outputs), DeviceNet (16 or 32 outputs)

The connector allows for easy attaching/detaching of the SI unit and wiring.

• Separated valve power unit and transmission power unit/Improved

maintenance safety

•

Select between a T-branch or a straight type communication connector

EX510 Gateway type serial transmission system

*1 Connector type only

Max. 128 points (Input 64 points/

Output 64 points)

All wires can be plugged into

the connector units.

LCC-Link, DeviceNet, and

PROFIBUS-DP compliant

System

conﬁguration

4-position dual 3-port valve

• 3-port valves integrated into a single valve

• It is possible to control the 4(A) and 2(B)

ports individually.

• Can be mounted on the same manifold as

a 4-port valve

• 3 types of combinations are available.

• A label with the same colors as the manual

override is attached to show the functions

of the A side and B side.

A side coil

B side coil

B side manual

A side manual

B side passage symbol

A side passage symbol

For DeviceNet, a transmission power unit exists in the communication

connector side of the T-branch or straight type.

SI unit

Communication connector

Transmission power unit (for CC-Link)

Valve power unit

Straight type

T-branch type

A side B side Symbol

N.C.

valve

N.C.

valve

N.O.

valve

N.O.

valve

N.C.

valve

N.O.

valve

1(P)5(EA)

4(A)

3(EB)

2(B)

1(P)5(EA)

4(A)

3(EB)

2(B)

1(P)5(EA)

4(A)

3(EB)

2(B)

4-Port Solenoid Valve Cassette Type Manifold SJ1000/2000/3000 Series

D-sub connector EX180 Integrated type (for output)

serial transmission system

*Connector type only

Flat ribbon cable

SJ1000

EX510 Gateway type

serial transmission system

*Connector type only

Regulator block

D side

U side

0.2 MPa

P port

0.5 MPa

Regulator

block

U side D side

FREE

LOCK

Intermediate connector

block assembly

FREE

LOCK

U side D side

This is a regulator block with the same width (10 mm) as the SJ3000.

Pressure supplied from the D side is used to reduce pressure in the manifold.

The U side valves are all depressurized by the regulator block.

Regulator block

This connector block can be used by

inserting it into the middle of the manifold.

It can be used, for example, when you wish

to separate electrical control of

valves in the same manifold or when the

number of control points is insufﬁcient.

Intermediate connector block assembly

SJ3000-01-P(-H) SJ3000-M1-P(-H)SJ3000-00-P(-H)

PBoth the pressure gauge mounting position and the method of

operating the pressure adjustment screw can be selected.

Details A p. 81

Details A p. 87

PIntermediate connector block assembly wiring example

∗The U side solenoid valves can be controlled from the position where the intermediate

connector block assembly is mounted.

PPneumatic circuit (Example of a regulator block installation)

Intermediate connector

block assembly

D side

U side

(SJ3000-00-P)

(SJ3260)(SJ2260)(SJ3260)(SJ2260)

(Pilot passage)

D side

P port

0.5 MPa applied

0.5 MPa

0.2 MPa

U side

4(A)(B)24(A)(B)2

(E)3/5

4(A)(B)2 4(A)(B)2

1(P)

Regulator block

Set to 0.2 MPa

With manual operation of the pressure adjustment screw

Pressure gauge,

side mounting

Without pressure gauge

Pressure gauge,

top mounting

U side D side

Connector block

Intermediate connector block

COM

SOL.aSOL.b SOL.b SOL.a

Double solenoid

(Station 2)

20 19

Station 1

Station 2

Double solenoid

(Station 1)

SOL.b

SOL.a

SOL.b

COM

SOL.aSOL.b SOL.b SOL.a

Double solenoid

(Station 4)

20 19

Station 3

Station 4

Double solenoid

(Station 3)

SOL.b

SOL.a

SOL.b

4-Port Solenoid Valve Cassette Type Manifold SJ1000/2000/3000 Series

∗This reduces supply pressure from the D side of the manifold.

Supply pressure from the U side cannot be reduced.

Details Ap. 83

This pressure regulator is intended to adjust the SUP pressure of the manifold.

Additionally, a pressure switch and pressure gauge can be mounted on it.

SUP/EXH block assembly with regulator and pressure switch

Lateral knob

Upward knob

Valve with speed controller

SUP/EXH block assembly with regulator and pressure switch

Pneumatic circuit (Installation example of a SUP/EXH block assembly with regulator and pressure switch and a valve with speed controller)

As a speed controller is built into this valve, the cylinder

speed can be adjusted on the valve side.

2 types, meter-in and meter-out, are provided.

Meter-in: Black

Meter-out: Silver

(SJ3000B-PCB)

(B)2 4(A)

(SJ3260-S0)

(SJ3260)

4(A)(B)2

(SJ3260)

4(A)(B)2

(SJ3260-S1)

(SJ3260)

(E)3/5

(Pilot passage)

4(A)(B)2 4(A)(B)2

1(P)

U sideD side

Valve with speed controller SUP/EXH block assembly with regulator and pressure switch

4-Port Solenoid Valve Cassette Type Manifold SJ1000/2000/3000 Series

123

10.2

Low-profile SUP/EXH

block assembly

The width dimension of the SUP/EXH block is only 10.2 mm,

smaller than the 15.5 mm width of the standard product, which

allows for the length of the entire manifold to be reduced.

Low-proﬁle SUP/EXH block assembly

(Made to order)

∗SJ1000 5-station manifold example

ø6 One-touch ﬁtting

10.2

∗The values are for an individually operated 2-position type manifold base with 5 stations.

Flow Rate Characteristics

Series

Port size Flow rate characteristics

1(P)

3/5(E)

4, 2

(A, B)

1 4/2 (P A/B) 4/2 3/5 (A/B E)

C [dm3/(s·bar)] C [dm3/(s·bar)]

SJ1000 C6 C2 0.12 0.13

C4 0.26 0.30

SJ2000 C6

C2 0.13 0.13

C4 0.30 0.34

M3 0.18 0.20

SJ3000 C6

C2 0.13 0.14

C4 0.38 0.45

C6 0.45 0.51

M5 0.40 0.45

4-Port Solenoid Valve Cassette Type Manifold SJ1000/2000/3000 Series

Details Ap. 88

[mm]

Width Reduction

Low-proﬁle SUP/EXH

block assembly 10.2 5.3

Standard product 15.5 —

1(P)

Release pressure port

3/5(E)

Vacuum pressure port

Slotted

locking typeManual

2(B)

Vacuum pad port

PS port: Pressure detection port

(M5 x 0.8)

Plug-in

Connector connection

Cable connection

• Individual wiring

Non plug-in

Adsorbing and Transferring System Circuit Example

With 2 built-in spool valves

Vacuum suction and release can be

controlled with a single valve.

• Serial (EX180)

• Serial (EX510)

• D-sub connector

• Flat ribbon cable

• D-sub connector

• Flat ribbon cable

Wiring variations

Filter

Restrictor

Vacuum Release Valve with Restrictor

SJ3A6 Series

• Eliminates foreign matter on

the vacuum and release sides

• Replaceable

• Flow rate adjustment

of release air

• Prevents workpiece

blow-off

LPower consumption: 0.15 W*1(with power-

saving circuit)

LWidth: 10 mm (same as the SJ3000 series)

LEquipped with restrictor to enable ﬂow rate

adjustment of release air

LReplaceable ﬁlters are built-in on the vacuum

and release sides.

LEquipped with a pressure detection port

which allows for the connection of a

pressure switch, etc.

LCan be combined with 4-port solenoid

valves, as well as SJ1000, 2000, and 3000

series valves (Special order)

(Please contact SMC for details.)

LEnables 2-system pressure switching where

the 1(P) port and the 3/5(E) port are set to

different positive pressures

(In this case, ﬂow can be adjusted on the P-port side only.)

*1 Refer to page 110 for details.

2(B)

Vacuum pad port

1(P)

Release

pressure port

3/5(E)

Vacuum

pressure port

Vacuum

pressure

switching

valve

Filter

Vacuum side

Filter

Release side

SJ3A6

Release pressure

switching valve

(Built-in restrictor)

Individual wiring

EX510

(Gateway type)

EX180

(For output)

Flat ribbon cable

D-sub connector

Connection

Parallel wiring

Serial transmission

SJ1000/2000/3000

SS5J1/2/3-60

SJ2000/3000

SS5J2/3-60L

SJ2000/3000

SS5J2/3-60-

SJ3A6

SS3J3-V60

SJ3A6

SS3J3-V60L

SJ3A6

SS3J3-V60-

4-port solenoid valveVacuum release valve with restrictor

Plug-in

Non plug-in

Connector type

Cable type

Plug-in

Non plug-in

Connector type

Cable type

p. 24

p. 46

p. 56

p. 23 p. 23 p. 45 p. 55

p. 25 p. 25

p. 70

p. 98p. 97 p. 97 p. 97 p. 97

p. 99 p. 99

p. 103

∗1

∗7

∗1

—

——

————

—

——

————

Manifold Variations

4-Port Solenoid Valve

SJ1000/2000/3000 Series

Vacuum Release Valve with Restrictor

SJ3A6 Series

Manifold type

Item

∗1 A linkage-printed circuit board is built into individual wiring valves

so as to allow for use in combination with the plug-in types.

∗2 Specify the required specifications on the manifold specification

sheet.

∗3 All single wiring or all double wiring can be specified.

∗4 The vacuum release valve can only use double wiring.

∗5 Only the SJ3000 size is available.

∗6 Adding 1 additional station is possible up to the max.

number of stations.

∗7 Only the SJ2000 and SJ3000 sizes are available.

Manifold options Solenoid valve specifications

Mixed wiring

Single/Double

Mixed type M60

SJ1000/2000/3000

Increase of manifold stations

Voltage suppressor

Non-polar

+/– common

Polar

With power-saving circuit

With individual switch

Main valve fluororubber

specification

Blanking block assembly

Block disk assembly/

Different pressure pneumatic circuit diagram

—

— —

—

SUP/EXH block assembly with

regulator and pressure switch

—

Regulator block

—

Valve with speed controller

Dual flow fitting

p. 80

p. 81

p. 83

p. 83 p. 67

p. 83 p. 66

p. 87 p. 66

p. 67

p. 66

p. 88

p. 78p. 77p. 23

p. 78p. 77

p. 78p. 77p. 69

p. 78p. 77

p. 78

Low-profile SUP/EXH

block assembly

p. 88

p. 88p. 77

— — —

—

— — —

—

— —

—

Intermediate connector

block assembly

—

— — ——

—

SJ1000/2000/3000 Series

SJ3A6 Series

—

∗2∗5

∗5

∗6

∗5

∗3

∗4

∗7

∗7∗7

Common Speciﬁcations �� p. 11

Construction�� p. 14

D-sub Connector/Flat Ribbon Cable

How to Order: Connector Type �� p. 23

How to Order: Cable Type �� p. 25

Manifold Electrical Wiring: Connector Type, Cable Type �� p. 27

Dimensions: Connector Type, Cable Type �� p. 29

EX180 Integrated Type (For Output) Serial Transmission System

How to Order: Connector Type �� p. 45

Dimensions: Connector Type �� p. 47

EX510 Gateway Type Serial Transmission System

How to Order: Connector Type �� p. 55

Dimensions: Connector Type �� p. 57

Manifold Exploded View: Connector Type, Cable Type ��p. 64, 65

How to Increase Manifold Stations: Connector Type, Cable Type

�p. 66, 67

Individual Wiring

How to Order �� p. 69

Dimensions �� p. 71

Manifold Exploded View: Individual Wiring �� p. 76

Manifold Options �� p. 77

Made to Order �� p. 88

Manifold Variations �� p. 7

CONTENTS

4-Port Solenoid Valve SJ1000/2000/3000 Series

Plug-in Connector Type Manifold/Cable Type Manifold

Non Plug-in Individual Wiring Manifold

p. 22

p. 68

Andere Handbücher für SJ 1000 Series

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

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