SMC Networks VFS Series Bedienungsanleitung

1.17-1

5 Port Pilot Solenoid Valve

Metal Seal

SeriesVFS

Models and Variations

Series Port Size

Effective area

(mm2) (Nl/min)

Configuration

Voltage Electrical entry Option

(Indicator light and surge suppressor)

Manual

override

Body ported

VFS1000

VFS2000

VFS3000

2 position single

2 position double

3 position closed centre

3 position exhaust centre

3 position pressure centre

Standard

100V AC50/60Hz

200V AC50/60Hz

24V DC

Option

110 to 120V AC50/60Hz

220V AC50/60Hz

240V AC50/60Hz

12V DC

100V DC

DIN connector

(D)(Y)

Conduit terminal

(F)

Plug-in

Non plug-in

DIN connector

(D)(Y)

Conduit terminal (F)

Plug-in

Non plug-in

With indicator light and

surge voltage suppressor

•Din connector (DZ)(YZ)

Locking style (Lever) is not available for direct mount series VFS2000, 3000.

Non plug-in

Din connector (DZ)(YZ)

With indicator light and

surge voltage suppressor

•Plug-in

Conduit terminal (FZ)

•Non plug-in

Din connector (DZ)(YZ)

Non-locking

push style

(Flush)

Non-locking

push style

(Extended)

Locking style

(Slotted)

Locking style

(Lever)

Base mounted

2 position single

2 position double

2 position single

2 position double

3 position closed centre

3 position exhaust centre

3 position pressure centre

3 position double check

Standard

100V AC50/60Hz

200V AC50/60Hz

24V DC

Option

110 to 120V AC50/60Hz

220V AC50/60Hz

240V AC50/60Hz

12V DC

100V DC

DIN connector

(D)(Y)

Non-locking

push style

(Flush)

Non-locking

push style

(Extended)

Locking style

(Slotted)

Locking style

(Lever)

Non-locking

push style

(Flush)

VFS2000

Plug-in

Non plug-in

VFS3000

Plug-in

Non plug-in

VFS4000

Plug-in

Non plug-in

VFS5000

Plug-in

Non plug-in

VFS6000

Plug-in

Non plug-in

9.0 (491)

16.2 (883)

18 (981)

32.4 (1777)

36.0 (1963)

12.6 (687)

15 (815)

32.4 (1777)

36.0 (1963)

59.4 (3239)

64.8 (3533)

162 (8833)

180 (9815)

78.7 (4319)

97.2 (5300)

102.6 (5595)

Manifold Type

Bar

base

Stacking

base

∗Bottom porting is optional.

Insert plug

with lead wire

With terminal

block

With multi-

connector

With D-sub

connector

Non plug-in

Body Ported

VFS1000

VFS2000

VFS3000

Base Mounted

Plug-in

VFS2000

VFS3000

VFS4000

VFS5000

Base Mounted

Non Plug-in

VFS2000

VFS3000

VFS4000

VFS5000

Bar base

(Series VFS1000, 2000)

Plug-in

Non plug-in

1.17-2

Manifold Variations

Individual pilot

exhaust

Common pilot

exhaust

Insert plug with

lead wire

With multi-connector

With terminal block

With D-sub connector

DIN connector

Series VFS

1.17-3

Series VFS

With exhaust cleaner

With control unit

Serial interface unit

Individual SUP spacer Interface regulator

Individual EXH spacer

Air shutoff valve spacer

Interface speed control

Air release valve spacer

Double check spacer

SUP/EXH block disk

Manifold Options

Manifold Optional Parts

With

control unit

With exhaust

cleaner

(1)

Serial

interface unit

Individual

SUP

spacer

Individual

EXH

spacer

SUP

block

disk

EXH

block

disk

Interface

speed

control

Interface

regulator

Air shut-

off valve

spacer

Air release

valve

spacer

Double

check

spacer

Blank

plate

Note 1) Available.

1.17-4

Series VFS

Be sure to read before handling. Refer to p.0-33 to 0-36 for Safety Instructions and common precautions.

Precautions

Caution

Pilot valve

•When changing rated voltage and electri-

cal entry etc., pilot valve assembly can be

exchanged since this is a plug-in style.

•No polarity

•When ground wiring and COM wiring are

required, please specify separately.

•Applicable terminal

1.25-3, 1.25-3S, 1.25Y-3N, 1.25Y-3S

•Unscrew retaining screw, pull off outer cover,

rotate connector board through 180˚. Replace

cover and tighten screw.

Applicable cable: O. D. ø6 to ø8.

Light/Surge Voltage Suppressor/Electrical Entry

Single Unit

Light/Surge Voltage Suppressor Light/Surge Voltage Suppressor

AC and 100V DC

•In the case with surge voltage suppressor, surge voltage

absorption device ZNR is attached to AC power.

Wiring

Valve/Sub-plate porting plug-in : T

Conduit with terminal (with terminal

block)

•Remove junction cover q of subplate, and you

can see plug-in terminal block board w (Part

No. NVF2000-27A-1) attached to the inside of

the subplate.

•The following markings are on the terminal block

board. Connect with corresponding power side.

Designation

Terminal block

board marking

Solenoid A-side Solenoid B-side

A B

Valve/Sub-plate porting non plug-in: D

•G type: Use lead wire from solenoid to connect

with power side.

•E, T, D-type: In the case of a DIN connector and

terminal block (with light/surge voltage suppres-

sor), the interior wiring is shown below. Please

connect with corresponding power side.

Changing Direction of DIN Connector/Cable Entry

AC and 100V DC

24V DC or less

Wiring

In the case of DIN connector and Terminal block

(with indicator light/surge voltage suppressor),

the interior wiring is shown below.

∗ No polarity

To Change Direction of DIN Connector

To change direction of DIN connector retaining

screw, pull off outer cover, rotate connector

board through 180˚. Replace cover and tighten

screw.

Changing Direction of Electrical Entry and

Manual Override (Series VFS1000 only)

Loosen the set screw (M3-2pcs.), take out pilot

operator, turn solenoid valve180o degrees to

change the direction of lead wire and manual

override. (Possible on Series VFS1000 only.)

How to Exchange

Solenoid valve

•Loosen 3 set screws (hexagonal socket head

cap screw M3 X 31) and pull solenoid valve

out vertically, otherwise it may cause damage

to the solenoid valve. Never remove a valve

at an angle.

•When mounting solenoid valve onto the base,

plug pin ass’y (base-side) into

receptacle ass’y (body-side) vertically.

Plug-in Non Plug-in

Applicable terminal: 1.25-3,

1.25-3S, 1.25Y-3N, 1.25Y-

3S. But in the case of with

DIN connector board, is not

a terminal structure.

Single

Double

Single

Double

With DIN

connector board

With terminal

block board

Single

Double

Single

∗ No polarity

With DIN

connector board

With terminal

block board

Applicable terminal: 1.25-3,

1.25-3S, 1.25Y-3N, 1.25Y-

3S. But, in the case of DIN

connector board, it is not a

terminal structure.

Body Ported

Series VFS1000, 2000, 3000 Series VFS2000Base Mounted

Manual Position

1.17-5

Series VFS

Plug-in (with terminal)

•If removing the junction cover q on the sub-plate,

there appears the plug-in style terminal block w

attached to the inside of sub-plate.

Light/Surge Voltage Suppressor/Electrical Entry

Single Unit

Light/Surge Voltage Suppressor

Wiring

In the case of voltage suppressor, surge volt-

age absorption element is attached to termi-

nal block on body area.

DIN connector

•Male pin terminal of DIN connector block board of

solenoid valve and wires as shown below.

Please connect each valve to corresponding

terminal block on connector.

How to Exchange

Solenoid valve

•Loosen set screw and take solenoid valve out

vertically, otherwise it may cause damage to

the solenoid valve. Never remove a valve at

an angle.

•When mounting solenoid valve onto the base,

plug pin ass’y (base-side) into receptacle

ass’y (body-side) vertically.

Pilot valve

•When changing the rated voltage, electrical

entry, etc., pilot valve ass’y can be exchanged

easily since this is plug-in style. Then, when

changing the rated voltage with light/surge

voltage suppressor, change of light/surge volt-

age suppressor substrate is also needed. So,

order together with pilot valve assembly.

Light and surge voltage suppressor substrate part No.

VFS4000

VFS3000

VFS5000

VFS6000

VFS3000-10A-

VF4000-9A-

AXT627-7A-

VF4000-9A-

-: Voltage

No polarity applies.

DIN connector (Wiring)

A side

B side

COM

Ground

AC and 100V DC or more.

24V DC or less

•Cabtire cable

Applicable cable O. D.: ø6.8 to ø11.5

•Applicable terminal

Applicable terminal on block board: 3 (kinds)

1.25Y-3L, 1.25-3.5S, 1.25-4M

•Connector/Clamping torque

Set screw 6kgf-cm

Terminal screw 9kgf-cm

•Incorrect common (DIN connector No.3)

causes damage on power side circut.

•The following marking are on the terminal block.

Connect with corresponding power side.

Terminal block

Marking

Solenoid A side Solenoid B side

A B

•Applicable terminal

VFS3000: 1.25-3, 1.25-3S, 1.25Y-3N,

1.25Y-3S

VFS4000: 1.25-3.5M, 1.25Y-3L, 1.25Y-3M

VFS5000: 1.25-4, 1.25-4M

VFS6000: 1.25-3.5M, 1.25Y-3L, 1.25-3M

•No polarity applies.

AC and 100V DC or

24V DC or less

SOL

Single

Double

Single

Double

∗ No polarity

Series VFS3000, 4000, 5000, 6000Base Mounted

Caution

1.17-6

Series VFS

Maintenance

Flow Characteristics (P→A)

qA lot of carbon powder and oil waste from air

sources (mostly from compressor) entering into

the valve sometimes can lead to increased slid-

ing resistance at the switching spool and cause

valve malfunction. In the worst case, spool can

adhere to the valve. Therefore supply air should

be kept clean.

Also please note that if pressurized states on

SUP is left for a long time with inferior air quality,

carbon powder and oil waste in the compressed

air accumulate in the clearance of spool and the

sleeve, and can cause the spool to adhere to the

valve. The remedy for this case is to check the

compressor lubrication oil and find out the least

oxidizing compressor lubrication oil.

Meanwhile, a high filtration Mist Separator

(Series AM) installed on the back of regular filter

(Series AF) can prevent foreign particles from

entering into the valve.

wIn case foreign matter from the air source

adheres to spool and sleeve, disassemble the

adapter plate section and end plate section

(return spring insert section).

Then, take out spool and sleeve from valve and

clean them with trichlene or freon solutions,

when cleaning, prevent O rings from touching

cleaning solutions.

eWhen disassembling and re-assembling,

please ensure that all components are in proper

positions. Prevent gaskets from slipping, and

clamp bolts down equally. Use torques listed

below when mounting pilot valves and solenoid

valve bodies.

How to Calculate Flow Rate

See p.0-36 for calculating flow rate.

Solenoid valve body

Set screw

Correct clamping torque (Nm)

4.5 to 6

Set screw

Correct clamping torque (Nm)

8 to 12

M4 14 to 25

M5 28 to 50

Interface Regulator Specifications

Model

Applicable solenoid valve series

Regulation

Proof pressure

Max. operating pressure

ARBF2000 ARBF3050 ARBF4050 ARBF5050

VFS2000 VFS3000 VFS4000 VFS5000

0.16

5.5

5.1

P A

P B

A EA

B EB

0.46

18.5

0.72

0.83

18.5

AAABB

1/8

BP P P

1.0MPa

1.5MPa

Set pressure range 0.1 to 0.83MPa

Ambient and fluid temperature 5 to 60oC

Gauge connecting port

Weight (kg)

Effective area of the supply side (mm2)

(3)

S at P1=0.7MPa, P2=0.5MPa

Effective area of the exhaust side (mm2)

(3)

S at P2=0.5MPa

Note 1) Set within the operating pressure range of solenoid valve.

Note 2) Synthesized effective area with solenoid valve 2 position single style.

Note 3) •To supply air to Interface Regulator P port is the only supply port except for when used with a

reverse pressure valve.

•To combine a pressure center valve and the A and B port pressure reduction of a spacer style

regulator, use the ARBF3000, 4000, or 5000 model.

•To combine a reverse pressure valve and a spacer style regulator, use the ARBF3000, 4000, or

5000 model. The P port pressure reduction cannot be used.

•To combine a double check valve and interface regulator, use the manifold or the sub-plate as a

reference, and stack them in the order of the double check spacer, the interface regulator and the

valve.

•A closed centre valve cannot be used combined with an interface regulator for applications of

cylinder intermediate stops as there is leakage from the relief port of the interface regulator.

(1)

(2)

(Conditions: Supply pressure 0.7MPa.

When 2 position solenoid valve is mounted.)

ARBF3050-00-P

ARBF2000-00-P

ARBF4050-00-P

ARBF5050-00-P

ARBF3050-00-A

ARBF4050-00-A

ARBF5050-00-A

P port regulation

A port regulation

B port regulation

JIS Symbols

Caution

Pilot valve assembly

1.17-7

Series VFS

•Remove junction cover of manifold, expos-

ing terminal block attached to the manifold

block. Lead wires from solenoid valve are

connected with the terminals on upper side

of terminal block. (On the terminal block,

lead wire is connected with both A and B

sides of solenoid valve in accordance with

the corresponding markings A and B on

the block.)

Connect each lead wire of power side cor-

responding to respective solenoid valve on

the lower terminal block.

Wiring Manifold/Plug-in

Series VFS2000

How To Remove Junction Cover (01 Type)

•Turn the knob w of junction cover q on

the manifold block side by hand or slotted

screwdriver to the C�O direction (counter-

clockwise) 90˚. While holding the knob and

upper part of junction cover, pull outward to

remove junction cover.

When reassembling, do the opposite.

How To Use Insert Plug

•When removing insert plug q from manifold

base, push the lever area w of insert plug

downward with thumb and pull it together

with the lead wire e outward.

Series VFS2000 (Only VFS2000)

(Insert plug with lead wire is not available for VF3000, 4000, and 5000.)

Power Valve

Single solenoid

Double solenoid

Solenoid A

Red, Black

Solenoid B

—

Brown, White

•When placing the insert plug q into the

manifold base, push the lever area of insert

plug with thumb and plug it in its place in

the receptacle housing r horizontally.

After plugging, pull lead wire out a little bit

to ensure that insert plug is secure.

Model Marking

VFS2100

VFS2200

VFS2 00

A side

COM

B side

•Applicable terminal: 1.25-3, 1.25-3S, 1.25Y-3N,

1.25Y-3S

•Plugging COM bridge (Part No. AXT625-73: 5

stations) in between each + COM on the block

board will make the specifications of all the

stations + COM and enables you to understand

the wiring process.

•No polarity.

Series VFS3000

Model Marking

VFS3100

VFS3200

VFS3 00

A side

COM

B side

•Applicable terminal:

1.25-3.5M, 1.25Y-3L, 1.25-3M

•No polarlity.

•VFS 3000 has the marking + COM on the

block board, but – COM specification is

also available.

Series VFS4000, 5000

•Applicable terminal:

1.25-3.5M, 1.25Y-3L, 1.25Y-3M

•No polarity

Model Marking

VFS 100

VFS 200

VFS4 00

VFS5 00

A side

B side

01 Type Insert Plug with Lead Wire

01T Type with Terminal Block

Caution

Wiring

The insert plug q is attached to the manifold

block and lead wire is plugged in with valve

side as shown in the following list.

Single solenoid: AXT624-52A-S-1

Double solenoid: AXT624-52A-D-1

Please connect with corresponding power

side.

∗ No polarity applies.

∗ Lead wire length is 1m.

1.17-8

Series VFS

Lead Wire Wiring Manifold/Plug-in

•Wiring

Manifold interior wiring is in accordance with + COM specifications

and is connected with both the A side and B side of the solenoid

valve by a receptacle terminal as shown below.

Series VFS2000, 3000, 4000, 5000

Applicable Plug Assembly (Option)

VVFS2000-30A-1

VVFS2000-30A-2

Assembly part No. Cable length

1.5m

VVFS2000-30A-3 5m

VVFS2000-30A-4 ∗7m

VVFS2000-30A-5 ∗10m

VVFS2000-30A-6 ∗15m

VVFS2000-30A-7 ∗20m

Components

AMP Japan

Plug: 206837-1 (1 pc.)

Cable clamp: 206138-1 (1 pc.)

Socket: 66105-2 (24 pcs.)

Cable: VCTF24-wire, 0.75mm2

∗Option

Wire Color Table

Terminal No.

123456789

10 11 12 13 14 15 16 17 18 19 20 21 22

2423

Orange, Black, Green, Red, Blue, Yellow, Brown, White, Pink, !0Grey,

!1Sky blue, !2Bright green, !3Purple

— — — — — — — — —

—

!0 !1 !1 !2 !2

!3 !0

— —

Lead wire colour

Dot marking

Series VFS2000, 3000, 4000, 5000

•Wiring

Manifold interior wiring is in accordance with + COM specifications

and is connected with both the A side and B side of the solenoid

valve by the receptacle terminal as shown below.

Applicable Plug Assembly (Option)

Wire Color Table

GVVZS3000-21A-1S

GVVZS3000-21A-2S

Assembly part No. Cable length

GVVZS3000-21A-3S 5m

GVVZS3000-21A-4S 8m

GVVZS3000-21A-5S 20m

Components

Plug: MIL standard D type connector

25 terminals

Cable: 25-wire, 0.3mm2

1)Orange, 2)Black, 3)Green, 4)Red, 5)Blue, 6)Yellow, 7)Brown, 8)White, 9)Pink, 10)Grey,

11)Sky blue, 12)Bright green, 13)Purple

74610 9 5

—

4 2

—

8 10

4 8

7 8

6 8 10 8

987878

— —

5 3 7

10 7

7 5 4 45

Terminal No. 1

—

2 3

——

—

6 7 8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

Lead wire colour

Dot marking

Note 1) Maximum stations: 8 Note 2) No polarity

Note 3)

Indications of stations are one station from D side regardless of the connector mounting side, D

Manifold Interior Wiring

D-sub connector

Standard wiring

Wiring with control unit

Connector terminal No.

Note 1) Maximum stations: 8 Note 2) No polarity

Note 3)

Indications of stations are one station from D side regardless of the connector mounting side, D

Manifold Interior Wiring

Multi-connector

Standard wiring

Wiring with control unit

Connector terminal No.

01C Type with Multi-connector 01F Type with D-sub Connector

Caution

Diagram 1

U side

Station

D side

Diagram 2

U side

Station

D side

1.17-9

5 Port Pilot/Metal Seal

Body Ported

SeriesVFS1000

Standard Specifications

Model

Compact and Large Flow

Capacity: 491Nl/min

Small Power Consumption/

1.8W DC

Option Specifications

JIS Symbol

VFS1320-D-01

VFS1120-G-01

VFS1220-E-01

VFS1120-G-01-F

Configuration Model

Port size

Effective area

(mm2) (Nl/min)

Max. operating

cycle (CPM)

(1)

Response

time (ms)

(2)

Weight

(kgf)

(3)

2 position

3 position

Single

Double

Closed

centre

Exhaust

centre

Pressure

centre

VFS1120

VFS1220

VFS1320

VFS1420

VFS1520

VFS1130

VFS1230

VFS1330

VFS1430

VFS1530

9.0 (491)

7.2 (393)

9.0 (491)

8.8 (481)

1200

600

15 or less

13 or less

20 or less

0.18

0.26

0.27

Note 1) According to JISB8375 (Once per 30 days) for the minumum operating frequency.

Note 2) According to JISB8375-1981. (The valve at supply pressure 0.5MPa.)

Note 3) In case of a grommet.

Note 4) The factors of "Note 1)" and "Note 2)" are achieved in controlled clean air.

Fuild Air and inert gas

Max. operating pressure 1.0MPa

0.1MPa

0.15MPa

–10 to 60oC (1)

Not required (2)

Non-locking push style (Flush)

150/50m/s2 (3)

Dust proof (protection level 0) (4)

100V, 200V AC (50/60Hz), 24V DC

–15% to +10% rated voltage

5.6VA (50Hz), 5.0VA (60Hz)

3.4VA (2.1W)/50Hz, 2.3VA (1.5W)/60Hz

Inrush

Holding

2 position

3 position

DIN connector

Min. operating pressure

Ambient and fluid temperature

1.5MPa

Proof pressure

Lubrication

Pilot valve manual override

Shock/vibration resistance

Protection structure

Rated voltage

Allowance voltage

Class B or equivalent (5)

Coil insulation

Apparent power

(Power consumption)

Electrical entry

1.8W

Power consumption DC

Note 1) Use dry air at low temperatures.

Note 2) Use turbine oil No.1 (ISO VG 32), if lubricated.

Note 3) Shock resistance: No malfunction on test using drop impact tester, to axis and right angle

directions of and armature main valve, each one time when energized and

deenergized. (Valve in the initial stage.)

Vibration resistance

: No malfunction on test with 8.3 to 2000Hz, 1 sweep, to axis and right

angle directions of and armature main valve, each one time when

energized and de-energized. (Valve in the initial stage.)

Note 4) Based on JIS C0902. Note 5) Based on JIS C4003.

Valve

Solenoid

2 position 3 position

Single Closed centre

Double Exhaust centre

Pressure centre

With indicator light and surge voltage suppressor (1)

Manual override

Voltage

Foot bracket (with screw)

110 to 120V, 220V, 240V AC (50/60Hz)

Non-locking push style (Extended), Locking style (Slotted), Locking style (Lever)

12V, 100V DC

Note 1) No light for grommet but surge voltage suppressor (direct connecting lead wire) is

installed.

Option

Part No. AXT626-10A, VFS1120 (single) only

Manifold

Valve model

VFS130

Note) VFS130: Manifold only. Cannot be used as a single unit.

VFS120

Bar manifold (Common EXH. base side)

Bar manifold (Individual EXH)

Applicable manifold base (Pilot EXH)

1.17-10

VFS1000

How to Order

How to Order Pilot Valve Assembly

100V AC 50/60Hz

200V AC 50/60Hz

110 to 120V AC (50/60Hz)

220V AC 50/60Hz

524V DC

612V DC

240V AC 50/60Hz

9Other(250 or less) ∗Option

∗Without DIN connector.

–

B∗

A∗

C∗

Non-locking push style

(Flush)

Individual pilot exhaust

Common pilot exhaust

Non-locking push style

(Extended)

Locking style (Slotted)

Locking style (Lever)

For VFS120

For VFS130

Voltage Manual override 21

Applicable model

SF4 DZ

1 21

Electrical entry/Indicator light

and surge voltage suppressor

DIN connector

DIN connector with indicator

light and surge suppressor

DIN connector∗

DIN connector with indicator

light and surge suppressor

∗

DOZ

DIN Connector (DIN 43650B)

Without connector

Contact SMC

for other voltages (9)

Order

Made

Protective class

class I (Mark: )

VFS1 120 01

Configuration

2 position single

2 position double

3 position closed centre

3 position exhaust centre

3 position pressure centre

Electrical entry

D: DIN connector

DO: Without connector

Y: DIN connector

(DIN 43650)

YO: Without DIN connector

F: Foot bracket

Body (Pilot exhaust)

20: Individual EXH

30: Common EXH∗

Manual override

—: Non-locking push style

(Flush)

A: Non-locking push style

(Extended) ∗

B: Locking style (Slotted) ∗C: Locking style (Lever) ∗

∗Option

–

None

With indicator light and surge voltage suppressor

Indicator light/surge voltage suppressor

01 18

∗Manifold only.

∗

Only for VFS1120.

Port size

Optional accessory

1 D

Voltage

100V AC (50/60Hz)

200V AC (50/60Hz)

110V to 120V AC (50/60Hz)

220V AC (50/60Hz)

24V DC

12V DC

240V AC (50/60Hz)

9Other (250 or less)

Contact SMC

for other voltages (9)

Order

Made

Protective class

class I (Mark: )

–

Rc (PT)

NPT

NPTF

G (PF)

Thread

Ordering source

area code

EEurope

NNorth America

Code

Japan, Asia

Australia

areas

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