SMC Networks CKZ3T-X2734 Series Betriebsanleitung

Remove bolts to change the position Change switch position with one touch

Power Clamp Cylinder

ø50, ø63



Simple switch adjustment greatly reduces work-hours.

Switch can be adjusted easily when changing the arm opening angle.

With metal switch cassette cover

¡Protects switch cassette from unexpected impact

High clamping force 4000 N

(ø63, Arm length: 100 mm, 0.5 MPa)

Spatter proof construction

¡Fully closed structure prevents intrusion of spatter

Select from two types of top cover

¡Rubber cover: Rounded design reduces accumulation of welding spatter

Equivalent to UL94 standard V0: Flame resistant

¡Metal cover: Suitable for arc welding lines

: Protects the cylinder from unexpected external impact

Weight reduced by up to 39%

¡Aluminum body with greatly reduced weight

¡Ideal for robot material handling

Bore size CKZT aCKZ3T-X2734 Reduction rate

50 5.0 kg a3.1 kg 38% reduced

63 7.1 kg a4.3 kg 39% reduced

*Arm opening angle: 135°

Switch on the unclamping side

NewNew

CKZ3T CKZ3T-X2734

INFORMATION

CKZ3T-X2734

15-E654

Cylinder

(Without Arm) CKZ3T X273450

Bore size

Arm opening angle

C S

Proximity switch

Top cover

Arm CKZT 50

Bore size

Offset

A015

Arm mounting position

Mounting hole

How to Order

Power Clamp Cylinder

ø50, ø63

CKZ3T-X2734

Arm mounted

Cylinder port

15 15°

30 30°

45 45°

60 60°

75 75°

90 90°

105 105°

120 120°

135 135°

Nil G

TN NPT

TP Rc

50 ø50 equivalent

63 ø63 equivalent

TTURCK

PP&F

WNone

Nil Rubber cover

MMetal cover

50 ø50 equivalent

63 ø63 equivalent

A015 Offset 15 mm

A045 Offset 45 mm

Symbol

D1D2

S6 9

B8 10.2

Center

øD1øD2

Right

øD1øD2

Left øD1øD2

Power Clamp Cylinder CKZ3T-X2734

Cylinder Speciﬁcations

Switch Speciﬁcations

*Switch speciﬁcations correspond to the manufacturers’ technical information.

*Applicable to both TURCK and P&F.

*Please contact SMC for NPN speciﬁcations.

Black

S1 Load (Unclamping side)

S2 Load (Clamping side)

(–)

(+)

Brown

White

Blue

Bore size 50 63

Action Double acting

Fluid Air

Proof pressure 1.2 MPa

Max. operating pressure 0.8 MPa

Min. operating pressure 0.3 MPa

Ambient and fluid temperature

–10 to 60°C (No freezing)

Cushion Clamping side: None

Unclamping side: Rubber bumper

Operating time Clamping: 1 sec. or more, Unclamping: 1 sec. or more

Maximum allowable clamping moment

*1800 N·m 1500 N·m

Weight (Cylinder Without Arm)

[kg]

Bore size Arm opening angle

15°30°45°60°75°90°105°120°135°

50 3.2 3.2 3.1 3.1 3.1 3.1 3.1 3.1 3.0

63 4.4 4.4 4.3 4.3 4.3 4.3 4.2 4.2 4.2

Manufacturer TURCK P&F

Supply voltage 10 to 30 VDC 10 to 30 VDC

Output N.O., PNP N.O., PNP

Continuous load current 150 mA 100 mA

Response frequency 30 Hz 25 Hz

Housing material PBT PA6, PBT

Output indication Clamping side: Red

Unclamping side: Yellow

Clamping side: Red

Unclamping side: Yellow

Voltage indication Green Green

Connector M12 Connector M12 Connector

Refers to the maximum holding force (torque) while clamped with the operating air exhausted. This is not the possible holding force (torque) for normal use.

Cylinder Stroke

[mm]

Bore size Arm opening angle

15°30°45°60°75°90°105°120°135°

50 22.7 31.9 39.7 47.2 54.8 62.7 70.4 77.2 82.1

63 24.2 34.2 42.6 50.6 58.7 66.9 74.8 81.6 86.4

Wiring Diagram (PNP Connection Circuit)

Top cover kits

Switch kits

Stopper bolt kits

CKZ3T-X2734

Replacement Parts

CKZ3N X2734 CKZ2N

CKZ3N

050 050

050

T M

Switch kit no. (With metal switch cassette cover) Top cover kit no.

Stopper bolt kit no.

Bore size

050 ø50 equivalent

063 ø63 equivalent

Bore size

050 ø50 equivalent

063 ø63 equivalent

Bore size

050 ø50 equivalent

063 ø63 equivalent

Bore size

050 ø50 equivalent

063 ø63 equivalent

Proximity switch

TTURCK

PP&F

WNone

Arm opening

angle

J15°

H30°

G45°

F60°

E75°

D90°

C105°

B120°

A135°

Rubber cover

Metal cover

*Refer to page 12 for top cover replacement instructions.

*The top cover kit includes a top cover and mounting brackets.

*The stopper bolt kit includes a stopper bolt

and mounting brackets.

*The switch kit includes a switch cassette assembly, metal switch

cassette cover, and mounting brackets.

GBGA

2 x 2 x G1/4

NPT

2 x 2 x øPH7

Depth D

NCNA±0.05

PA±0.02 PC±0.05

2 x 2 x MM

Depth J

LA±0.1

PD±0.05

PB±0.02

NB±0.05

+0.1

Hexagon socket head plug

4 x NN Depth S

2 x øVH7 Depth I

VE N9

VB±0.1

VC±0.1

VD±0.05

VA±0.02

Pivot point with square flats Nh9

Lock release point

Rubber cover

Lock release point

Metal cover

Metal cover open

Power Clamp Cylinder CKZ3T-X2734

[mm]

Bore size B C D E GA GB I J K L LA LB MM N NA NB NC NN

Rubber cover

Metal cover

50 92 48 12 13.7 95 166 10 12 55 376.6 155.5 78.4 78.4 M10 x 1.5 19 13 36.5 9.5 M8 x 1.25

63 110 54 12 16.6 99 171.5 10 12 55 391.6 161 78 78.4 M10 x 1.5 22 13 36.5 15 M8 x 1.25

Dimensions

Bore size P PA PB PC PD R RA RB RR S V VA VB VC VD VE VF W XB XC Y

50 10 50 45 10 55 46 68 46 48 11 8 30 32 63.5 71.5 12 3.5 78.4 136 92 132

63 10 50 45 10 55 52 78 52 54 11 8 30 32 63.5 71.5 12 3.5 78 148.5 104.5 138

Rubber cover type

Metal cover type

(9)30±0.2

30±0.02

105±0.1

Left side

2 x øD1H7 through

2 x øD2through

Center

Right side

19

144

28±0.115±0.2

(Offset)

(9)

30±0.2

30±0.02

105±0.1

Left side

2 x øD1H7 through

2 x øD2through

Center

Right side

144

22

28±0.115±0.2

(Offset)

CKZ3T-X2734

Dimensions (Clamp Arm: Offset 15 mm)

Bore size: 50

Bore size: 63

Weight [kg]

CKZT50-A015CS 0.8

CKZT50-A015CB 0.8

CKZT50-A015RS 0.9

CKZT50-A015RB 0.9

CKZT50-A015LS 0.9

CKZT50-A015LB 0.9

Weight [kg]

CKZT63-A015CS 1.0

CKZT63-A015CB 1.0

CKZT63-A015RS 1.1

CKZT63-A015RB 1.1

CKZT63-A015LS 1.1

CKZT63-A015LB 1.1

28±0.145±0.2

(Offset)

19

144

30±0.2

30±0.02

105±0.1

Center

Right side

Left side

2 x øD1H7 through

2 x øD2through

(9)

28±0.145±0.2

(Offset)

144

22

30±0.2

30±0.02105±0.1

Center

Right side

Left side

2 x øD1H7 through

2 x øD2through

(9)

Power Clamp Cylinder CKZ3T-X2734

Dimensions (Clamp Arm: Offset 45 mm)

Bore size: 50

Bore size: 63

Weight [kg]

CKZT50-A045CS 0.9

CKZT50-A045CB 0.9

CKZT50-A045RS 1.0

CKZT50-A045RB 1.0

CKZT50-A045LS 1.0

CKZT50-A045LB 1.0

Weight [kg]

CKZT63-A045CS 1.2

CKZT63-A045CB 1.2

CKZT63-A045RS 1.3

CKZT63-A045RB 1.2

CKZT63-A045LS 1.3

CKZT63-A045LB 1.2

Arm length

Clamp arm

Fulcrum Extension arm

Shim

Clamping block

Load cell

Bore size: 50 Bore size: 63

2000

4000

6000

8000

10000

12000

50 100 150 200 250 300

0.8 MPa

0.5 MPa

0.3 MPa

Arm length [mm]

Maximum clamping force [N]

Arm length [mm]

Maximum clamping force [N]

10000

8000

6000

4000

2000

50 100 150 200 250 300

0.8 MPa

0.5 MPa

0.3 MPa

Relation between arm length and clamping force

CKZ3T-X2734

Model Selection

Calculation

example

Bore size: 63, Arm length: 200 mm,

Operating pressure: 0.5 MPa

With an arm length of 200 mm and an operating

pressure of 0.5 MPa, according to the graph, the

maximum clamping force becomes 2000 N.

050 100 150 200 250 300

Load capacity [kg]

Distance to the center of gravity [mm]Distance to the center of gravity [mm]

30°, 45°, 60°

15°

120°

Arm opening angle: 135°

75°

90°

105°30°

45°, 60°

15°

120°

Arm opening angle: 135°

75°

90°

105°

Bore size: 50 Bore size: 63

Clamp arm Extension arm

Clamping position

Offset

Clamp arm

Fulcrum Extension arm

Shim

Clamping block

Clamping position

Arm length

Arm opening angle

Load center of gravity

Clamp arm

Fulcrum

Extension arm

Shim

Clamping block

Model Selection CKZ3T-X2734

Allowable load mass

The allowable load mass changes by the arm opening angle.

Be sure to use the product within the allowable values in the graphs

shown below.

*The load indicates the total weight of the clamp arm, extension arm, and clamp-

ing block.

*When the operating time is 1 second.

Calculation procedure of allowable load mass

Calculate the distance Lfrom the fulcrum to the load center of gravity.

2. Check the arm opening angle of the product.

3. Read the allowable load mass from the graph.

Allowable arm length/Allowable offset

[mm]

Bore size

Allowable arm length

50 300

63 300

[mm]

Bore size Allowable offset

50 50

63 50

Allowable arm length Allowable offset

*The clamping force does not

change within the allowable

offset.

Calculation

example

Bore size: 63, Arm opening angle: 90°,

Distance to the center of gravity: 250 mm

With an arm opening angle of 90° and a 250 mm dis-

tance to the center of gravity, according to the graph,

the maximum allowable load mass becomes 4.0 kg.

+0.5°

Figure 1

Workpiece setting

Air supply Air exhaust

Lock check

Operate to the

end of clamp

Shim adjustment

Install a block

at arm side

Shim adjustment

Block contact adjustment

(arm side)

Clamping port

Unclamping port

Cylinder Clamp arm

Shim

Workpiece receptacle

side block

Arm side block

Shim

Clamp arm

Side guide

Procedure

CKZ3T-X2734

Setup Procedure

Precaution

1) The tightening torque of the clamp arm is ø50: 12 to 15 N·m, and ø63:

15 to 20 N·m. Refer to pages 5 and 6 for details on the clamp arm.

2) This product is designed to be used after being externally adjusted

using a shim, and there is a mechanical difference of 0 to +0.5°at the

clamping end as shown in Figure 1.

3) Be sure to use a speed controller, and make adjustments according to

the following conditions.

Unclamping to clamping: 1 second or more

Clamping to unclamping: 1 second or more

If excessive kinetic energy is applied, there is a possibility of damage.

4) When using a side guide:

Attach the side guide so that a lateral load, such as galling, etc., is not

applied to the clamp arm.

A) Place the workpiece, supply air to the clamp side port without attaching the block on the arm side, and move the clamp arm to

the end of the clamp.

B) In the state of A), attach the workpiece and the arm side block, and adjust the shim so that the space is about 0 mm.

During this step, theoretically, there is no clamping force pressing down on the workpiece.

C) In order to generate a clamping force from the state described in step B), insert an additional shim.

The thickness of the shim changes by the arm length and the operating pressure. Refer to the graphs on page 11.

Please note that the graph should only be used as a guide, as there is a tolerance of about 10% in the clamp cylinder body.

D) Exhaust the air in the clamped state, and conﬁrm that the clamp arm does not open.

<Ex. 1 When using clamping force only: When equipped with a workpiece receptacle>

Power clamp cylinder mounting and setup procedure

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