SMC Networks CKZT Series Bedienungsanleitung

CompactLightweight High clamping force Lock function

Weight : 1.6 kg

Compact Width : 54 mm

Height : 265.9 mm

Clamping force

: 1200 N

(Arm length: 100 mm, 0.5 MPa pressure)

Force ampliﬁcation with a toggle

mechanism and lock function

Can hold a clamped state when supply pressure drops or residual

pressure is released

Spatter-proof construction

Fully closed structure prevents the intrusion of spatter

Equipped with a proximity switch that

can be used in welding magnetic ﬁelds

Selectable metal or rubber cover

Manual handle lock is available

for small bore sizes.

· For manual workpiece setting processes

· The handle is held at unclamped position.

Power Clamp Cylinder

ø40

CKZT Series

CKZM16CKZT25/32CKZT40CKZ3TCKZT80CKZ3NCKZ2N

C(L)KQD

-X3256

C(L)KQG

C(L)KQP

C(L)KQG32

C(L)KU32

C(L)KQG32

-X3036

Flow Control

Equipment

Power Clamp CylindersRelated Products

Piping

Equipment

How to Order

Power Clamp Cylinder

ø40

CKZT Series

CKZT

Clamp arm 40 A015 C S

Bore size

Offset

Mounting hole

*1 For the B type, only A045

(Offset 45) is available.

Symbol

D1D2

S6 7

B*18 10.2

A015 Offset 15

A045 Offset 45

40 ø40

Proximity switch

TTURCK

PP&F

wArm opening angle

Symbol Base type

X3064

With manually operated handle

X2798

X3174

X3232

X3229

30 v v

45 v v

60 v v

75 v v

90 v v

105 v v

120 v v

135 v—

qCylinder port

Nil G

TN NPT

Base type CKZT40

CKZT40

With manually operated handle

rtyTop cover material

Base type

rNil Rubber cover*1

X3064 Metal cover

With manually

operated handle

X2798 Rubber cover*1

X3174 Metal cover

With manual

handle lock

X3232 Rubber cover*1

X3229 Metal cover

*1 Flame resistant (Equivalent to UL94 Standard V0)

w uyq e

With manual handle lock

Arm position

Center

øD1øD2

Right

øD1øD2

Left øD

øD

Manually operated handle mounting position

(Left side mounting)

(Right side mounting)

Port

Switch

cassette

Port

witch

cassette

*Switch cassette viewed from the front

Proximity Switch Speciﬁcations

*Switch speciﬁcations correspond to the manufacturers’ technical information.

*Applicable to both TURCK and P&F

*Please contact SMC for NPN speciﬁcations.

Black

S1 Load (Unclamping side)

S2 Load (Clamping side)

(−)

(+)

Brown

White

Blue

Manufacturer TURCK P&F

Power supply voltage 10 to 30 VDC 10 to 30 VDC

Output N.O., PNP N.O., PNP

Continuous load current 150 mA 100 mA

Response frequency 30 Hz 25 Hz

Housing material PBT PA6, PBT

Output indication Clamping side: Red

Unclamping side: Yellow

Clamping side: Red

Unclamping side: Yellow

Power supply indication Green Green

Connector M12 connector M12 connector

Cylinder Speciﬁcations

Bore size [mm] 40

Action Double acting

Fluid Air

Proof pressure 1.2 MPa

Max. operating pressure 0.8 MPa

Min. operating pressure 0.3 MPa

Ambient and fluid temperatures

−10 to 60°C

Cushion Clamping side: None

Unclamping side: Rubber bumper

Operating time

Clamping: 1 s or more, Unclamping: 1 s or more

Max. allowable holding moment

*1380 N·m

*1 Refer to the maximum holding force (torque) while clamped with the

operating air exhausted.

This is not the possible holding force (torque) for normal use.

Cylinder Stroke

Wiring Diagram (PNP Connection Circuit)

Weight (Cylinder Without Arm)

[kg]

Bore size

[mm] Base type

Extra weight is due to

addition of the manually

operated handle

Extra weight is due to

addition of the manual

handle lock

40 1.6 0.8 1.1

Angle

Bore size

30°45°60°75°90°105°120°135°

40 26.8 33.3 39.6 45.9 52.3 58.4 63.6 67.3

[mm]

Power Clamp Cylinder CKZT Series

CKZM16CKZT25/32CKZT40CKZ3TCKZT80CKZ3NCKZ2N

C(L)KQD

-X3256

C(L)KQG

C(L)KQP

C(L)KQG32

C(L)KU32

C(L)KQG32

-X3036

Flow Control

Equipment

Power Clamp CylindersRelated Products

Piping

Equipment

Replacement Parts

Top cover kit

Switch kit

Switch Kit No. Top Cover Kit No.

Kit No. for Changing the Arm Opening Angle (For details, refer to page 37.)

Bore size Bore size

Bore size

Proximity switch

TTURCK

PP&F

Arm opening angle

H30°

G45°

F60°

E75°

D90°

C105°

B120°

A135°

Rubber cover

Metal cover

*The top cover kit includes a top cover and mounting brackets.

*Refer to page 37 for the procedure for changing the arm opening angle

and top cover replacement instructions.

*The switch kit includes a switch holder, proximity switch, and mounting

brackets.

CKZT T 040

CKZT S 040 T

CKZ40 53 1041T R

CKZT 040

Kit type

BStopper bolt kit

DDog kit

KA set of B and D

*The stopper bolt kit includes a stopper bolt

and mounting brackets.

*The dog kit includes a dog and mounting

brackets.

CKZT Series

Dimensions

CKZT40

Rubber cover type

99.4 96.8

(44.5)

35 28 20

110.5

265.9

106

(115)

1/8(G, NPT)

Unclamping port

1/8(G, NPT)

Clamping port

+0.1

40 0

38.5 ±0.05

16h9

45 ±0.1

47 ±0.05

2 x 2 x ø6 H7 depth 8

2 x 2 x M6 x 1.0 depth 10 4 x M6 x 1.0 depth 10

2 x ø6 H7 depth 10

25 ±0.1

25 ±0.02

25 ±0.05

R80

8N9

35 ±0.02 12 ±0.05

35 ±0.02

3.5

Lock release

point

Rubber cover

60 (62)

Metal cover type

Metal cover

Lock release

point

118.3

Metal cover open

*Dimensions inside ( ) are for metal cover type.

Power Clamp Cylinder CKZT Series

CKZM16CKZT25/32CKZT40CKZ3TCKZT80CKZ3NCKZ2N

C(L)KQD

-X3256

C(L)KQG

C(L)KQP

C(L)KQG32

C(L)KU32

C(L)KQG32

-X3036

Flow Control

Equipment

Power Clamp CylindersRelated Products

Piping

Equipment

292.4 (294.4)292.4 (294.4)

Max. HF°

ø30

Max. HF°

ø30

72.5

60.5

180

Handle position: Left Handle position: Right

60.5

76.5

180

Handle

lock

123.399.4

Dimensions

Bore size

Arm opening angle [°]

HF°

30 43

45 54

60 66

75 81

90 99

105 119

120 135

[mm]

CKZT40-m-X2798L

R(Rubber cover)

With manually operated handle

With manual handle lock

CKZT40-m-X3174L

R(Metal cover)

*Refer to the CKZT40 (page 30) for dimensions other than those shown below.

CKZT40-m-X3232L

R(Rubber cover)

CKZT40-m-X3229L

R(Metal cover)

*Dimensions inside ( ) are for

metal cover type.

*Dimensions inside ( ) are for

metal cover type.

CKZT Series

16 −0.1

22 ±0.1

16

Left

90 ±0.1 20 ±0.02

Center

Right

2 x ø6H7 through

2 x ø7 through

20 ±0.2 (7)

117

5±0.2

Dimensions: Clamp Arm

Offset 15

Offset 45

Weight

CKZT40 A015 C S

Arm position

How to Order

CCenter

RRight

LLeft

CKZT40-A015CS 0.49 kg

CKZT40-A015RS 0.51 kg

CKZT40-A015LS 0.51 kg

Weight

CKZT40 A045 C

Arm position

Mounting hole

How to Order

16

30 ±0.02

Center

Right

Left

2 x øD1

H7 through

2 x øD2through

(10)

H−0.1

100 ±0.1

140

45 ±0.2 22 ±0.1

Symbol

D1D2H

S6 7 16

B8 10.2 20

CCenter

RRight

LLeft

CKZT40-A045CS 0.63 kg

CKZT40-A045CB 0.64 kg

CKZT40-A045RS 0.64 kg

CKZT40-A045RB 0.66 kg

CKZT40-A045LS 0.64 kg

CKZT40-A045LB 0.66 kg

Power Clamp Cylinder CKZT Series

CKZM16CKZT25/32CKZT40CKZ3TCKZT80CKZ3NCKZ2N

C(L)KQD

-X3256

C(L)KQG

C(L)KQP

C(L)KQG32

C(L)KU32

C(L)KQG32

-X3036

Flow Control

Equipment

Power Clamp CylindersRelated Products

Piping

Equipment

Arm opening angle

Clamp arm

Load center of gravity

Extension arm

Shim

Clamping bloc

Fulcrum

Arm length

Clamp arm

Shim

Clamping

block

Extension arm

Load cellFulcrum

Arm length

Clamp arm

Shim

Clamping block

Clamping positio

Extension arm

Fulcrum

Bore Size: 40

4000

3500

3000

2500

2000

1500

1000

500

50 100 150 200

0.8 MPa

0.5 MPa

0.3 MPa

Arm length [mm]

Maximum clamping force [N]

Bore Size: 40

050 100 150 200

Arm opening angle: 135°

120°

105°

90°45°60°

Distance to the center of gravity [mm]

Allowable load mass [kg]

30°

75°

Relation between arm length and clamping force

Allowable load mass

The allowable load mass changes depending on the arm opening angle.

Be sure to use the product within the allowable values shown in the graph below.

The load indicates the total weight of the clamp arm, extension arm, and clamping block.

*When the operating time is 1 second

Calculation procedure for allowable load mass

Calculate the distance Lfrom the fulcrum to the load center of gravity.

2. Check the arm opening angle of the product.

3. Read the allowable load mass from the graph.

Allowable arm length

[mm]

Bore size

Allowable arm length

40 200

CKZT Series

Model Selection

+0.5°

Figure 1

Set the workpiece

Supply air

Exhaust air

Operate to the

end of the clamp

Check that the

clamp arm is locked

Shim adjustment

Install a block

on the arm side

Shim adjustment

Make block contact

adjustments (arm side)

Clamp arm

Side guide

Clamping port

nclamping port

Cylinder

Clamp arm

Shim

orkpiece receptacle side block

Arm side block

Shim

Procedure

Precautions

1) The tightening torque of the clamp arm is 6.0 to 9.0 N·m for ø40. Refer

to page 32 for details on the clamp arm.

2) There is a mechanical difference of 0 to +0.5°at the clamping end as

shown in Figure 1. Be sure to make adjustments externally using a

shim. Refer to page 36.

3) Be sure to use a speed controller, and make adjustments according to

the following conditions.

Unclamping to clamping: 1 second or more

Clamping to unclamping: 1 second or more

If excessive kinetic energy is applied, there is a possibility of damage.

4) When using a side guide:

Attach the side guide so that lateral loads, such as galling, etc., are not

applied to the clamp arm.

A) Place the workpiece, supply air to the clamping port without attaching the block on the arm side, and operate the clamp arm to

the end of the clamp.

B) In the state of A), attach the workpiece and the arm side block, and adjust the shim so that there is a space of about 0 mm.

During this step, theoretically, there is no clamping force pressing down on the workpiece.

C) In order to generate a clamping force from the state described in step B), insert an additional shim.

The thickness of the shim changes depending on the arm length and the operating pressure. Refer to page 36.

Please note that the graph should only be used as a guide as there is a tolerance of about 10% in the clamp cylinder body.

D) Exhaust the air while in the clamped state, and conﬁrm that the clamp arm does not open.

<Ex. 1 When using clamping force only: When equipped with a workpiece receptacle>

Power clamp cylinder mounting and setup procedure

CKZT Series

Setup Procedure

CKZM16CKZT25/32CKZT40CKZ3TCKZT80CKZ3NCKZ2N

C(L)KQD

-X3256

C(L)KQG

C(L)KQP

C(L)KQG32

C(L)KU32

C(L)KQG32

-X3036

Flow Control

Equipment

Power Clamp CylindersRelated Products

Piping

Equipment

Clamp arm

Shim q

Hard stop (Section A)

Section A details

Upper hard stop

Cylinder

Shim w

Clamping port

Unclamping port

Upper hard stop

Arm side block

Clamp arm

Shim q

Distance to hard stop

<Ex. 2 When using a hard stop: When not equipped with a workpiece receptacle>

A) Supply air to the clamping port without installing the upper hard stop, and operate the clamp arm to the end of the clamp.

B) In the state of A),attach the upper hard stop and adjust shim qso that there is a space of about 0 mm between the upper hard

stop and the hard stop.

During this step, theoretically, there is no clamping force applied to the hard stop.

C) In order to generate a clamping force from the state described in step B), insert an additional shim.

The thickness of the shim changes depending on the distance to the hard stop and the operating pressure. Refer to page 36,

and consider the distance to the hard stop as the arm length.

Please note that the graph should only be used as a guide as there is a tolerance of about 10% in the clamp cylinder body.

D) In the state of C), adjust shim wso that the arm side block contacts the workpiece.

E) Exhaust the air while in the clamped state, and conﬁrm that the clamp arm does not open.

Procedure

Power clamp cylinder mounting and setup procedure

Supply

air

Set the

hard stop

Operate to the

end of the clamp

Shim adjustment

Install the upper

hard stop

Shim adjustment

Make upper hard stop

contact adjustments

Set the

workpiece

Make block contact

adjustments (arm side)

Exhaust

air

Check that the

clamp arm is locked

CKZT Series

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