SMC Networks MGZ Series Bedienungsanleitung

Non-rotating Double Power Cylinder

MGZ Series

N348

External non-rotation guide unnecessary

Double output power in the extend direction

Large side loading capabilities

High strength and space savings

Air pressure supplied from A operates on surfaces 1 and 2. (extension)

Air pressure supplied from B operates on surface 3. (retraction)

Regulator with check

valve unnecessary

A regulator with check valve that is

required for a traditional lifting circuit

becomes unnecessary.

Tube rod diameter

External dimension

Sliding key x 2

Non-rotation guide

unnecessary

Employs a large bore tube rod up to 80% of the cylinder's

external square dimension + slide bearing. In addition, a

built-in non-rotation mechanism using sliding keys allows

direct mounting of loads.

Double output power for extension!

A unique construction doubles the pressurized area for extension.

An ideal air cylinder for lifting and pressing operations

Mounting accuracy

improved

Positioning holes are provided on the work piece

mounting surface for easy alignment.

Series MGZ

Non-rotating

Double Power Cylinder

Application examples

Chuck

Press

Robot Shooter

Lifter

Pusher

(Approx.

30% reduction)

Clean external appearance

Long stroke capability

& space savings

Strokes up to 1000mm are possible. Due to the construction,

the overall length is not two or more times the stroke as in the

case of conventional double output cylinders (tandem type).

High strength & space savings

Moment resistance is equal to a guide cylinder

(cylinder + two guide shafts).

Furthermore, the mounting cross section is reduced by

approximately 40%.

Piping is centralized on the head cover.

Auto switches are contained in grooves on

four sides.

Series MGZ Non-rotating Double Power Cylinder

Nil

2 pcs.

1 pc.

3 pcs.

"n" pcs.

Number of auto switches

Auto switch type

Standard Type

Bore size

MGZ

Stroke (mm)

Refer to the standard stroke table on page 5.

∗Select applicable auto switch models from the table below.

How to Order

Nil Without auto switch

(built-in magnet cylinder)

40mm

50mm

63mm

10040 Z73

Applicable auto switches/Direct mounting type

Special functionType Electrical

entry

Grommet

Indicator

light

Wiring

(output)

2 wire

3 wire

Load voltage

—

Lead wire length (m)∗

0.5

(Nil)

(L)

(Z)



—



—



IC circuit

Applicable loads

Auto switch models

Yes

IC circuit

100V or less

5V, 12V

—

24V

Yes

———

2 wire

3 wire (NPN)

3 wire (PNP)

Reed switch

Solid state switch

——

—

—

Y69A

Y7PV

Y69B

Y7NWV

Y7PWV

Y7BWV

IC circuit

—

Water resistant (

2 color indicator)

Diagnostic

indication

(2 color indicator)

——— Relay,

PLC

12V

24V

Grommet

—

IC circuit

Relay,

PLC

3 wire (NPN)

3 wire (PNP)

2 wire

—

5V, 12V

12V

5V, 12V

100V

Z76

Z73

Z80

Y59A

Y7P

Y59B

Y7NW

Y7PW

Y7BW

Y7BA

—

Electrical entry direction

Perpendicular

In-line

Switch spacers

Applicable bore size (mm)

Switch spacer

40, 50, 63

BMP1-032

∗ Lead wire length symbols: 0.5m ...... Nil (Example) Y69B

3m ......... L Y69BL

5m ......... Z Y69BZ

∗∗ Solid state switches marked with a "" symbol are produced upon receipt of order.

∗∗∗ When later installing auto switches on a cylinder ordered without auto switches,

the switch spacers in the table below are necessary.

Non-rotating Double Power Cylinder Series MGZ

Specifications

Bore size (mm)

Action

Fluid

Proof pressure

Maximum operating pressure

Minimum operating pressure

Ambient and fluid temperature

Lubrication

Piston speed

Stroke length tolerance

Cushion

Thread tolerance

Port size

Double acting single rod

Air

1.5MPa (217.5psi)

1.0MPa (145psi)

0.08MPa (11.6psi)

Without auto switch –10 to 70°C (14 to 158°F)

(with no freezing)

With auto switch

–

10 to 60

°C (14 to 140°F)

(with no freezing)

Non-lube

50 to 700mm/s (2 to 27.5in/s)

to 250 , 251 to 1000 mm

Rubber bumper

JIS class 2

+1.0

Standard strokes

40, 50, 63

Bore size (mm)

75, 100, 125, 150, 175

200, 250, 300

350, 400, 450, 500, 600

700, 800, 900, 1000

Standard strokes (mm) Long strokes (mm)

50 63

+1.4

1/4 1/4 1/4

Weight table

Bore size (mm)

Standard weight

Additional weight per 50mm of stroke

1.9 (4.2)

0.39 (0.86)

3.03 (6.7)

0.59 (1.30)

4.83 (10.6)

0.78 (1.72)

kg (lb.)

Theoretical Output

Bore size

(mm)

Model

MGZ40

MGZ50

MGZ63

OUT

45 x 40

55 x 50

68 x 63

2533 (3.9)

942 (1.5)

3848 (6.0)

1473 (2.3)

5945 (9.2)

2313 (3.6)

Rod diameter

(mm)

Operating

direction

Piston area

mm²(in²)

Operating pressure MPa (psi)

N (lbf)

0.2

(29.0)

507

(114.0)

188

(42.3)

770

(173.1)

(66.3)

1189

(267.3)

463

(104.1)

0.3

(43.5)

760

(170.8)

283

(63.6)

1154

(259.4)

442

(99.4)

1784

(401.0)

694

(156.0)

0.4

(58.0)

1013

(227.7)

377

(84.7)

1539

(346.0)

589

(132.4)

2378

(534.6)

925

(207.9)

0.5

(72.5)

1267

(284.8)

471

(105.9)

1924

(432.5)

737

(165.7)

2973

(668.3)

1157

(260.1)

0.6

(87.0)

1520

(341.7)

565

(127.0)

2309

(519.1)

884

(198.7)

3567

(801.9)

1388

(312.0)

0.7

(101.5)

1773

(398.6)

659

(148.1)

2694

(605.6)

1031

(231.8)

4162

(935.6)

1619

(364.0)

0.8

(116.0)

2026

(455.4)

754

(169.5)

3078

(691.9)

1178

(264.8)

4756

(1069.1)

1850

(415.9)

0.9

(130.5)

2280

(512.5)

848

(190.6)

3463

(778.5)

1326

(298.1)

5351

1202.9)

2082

(468.0)

1.0

(145.0)

2533

(569.4)

942

(211.8)

3848

(865.0)

1473

(331.1)

5945

(1336.4)

2313

(520.0)

1in=25.4mm

Series MGZ Non-rotating Double Power Cylinder

Construction

Parts list

No.

Description Material

Aluminum alloy

Carbon steel pipe

Carbon steel

Aluminum alloy

Lead bronze casting

Aluminum alloy

Carbon steel

Rod cover

Head cover

Cylinder tube

Piston rod

Tube rod

Tube rod cover

Piston

Stationary piston

Bushing

Thrust plate

Holder

Tie-rod

Note

Clear anodized

Hard anodized

Hard chrome plated

Electroless nickel plated

Chromated

Zinc chromated

Corrosion resistant chromated

No.

Description

Tie-rod nut

Hexagon socket head cap screw

Spring washer

Bumper

Wear ring

Magnet

Rod seal A

Rod seal B

Piston seal

Piston gasket

Tube rod gasket

Cylinder tube gasket

Material

Carbon steel

Chrome molybdenum steel

Steel wire

Urethane

Resin

Magnetic material

NBR

Nickel plated

Note

Non-rotating Double Power Cylinder Series MGZ

Dimensions (mm)

to 1000

Stroke range

Bore size

(mm)

M6 x 1.0

M8 x 1.25

110

23.5

34.5

46.5

to 1000

Stroke range

Bore size

(mm)

138

150

171

178

195

221

9.5

12.5

M6 x 1.0

M8 x 1.25

1/4

øI

2–Rc P

2 x 4–J

S + Stroke

HB

C

KA

E

4–MM depth M øXAH7 depth XL + 0.2

ZZ + Stroke

øD

1in = 25.4mm

Series MGZ Non-rotating Double Power Cylinder

Electrical entry

Grommet

Grommet (2 color indicator, with diagnostic output)

Grommet

(2 color indicator, water resistant)

D-Z7, Z80

D-Y59, Y69, Y7P

D-Y7NW, Y7PW, Y7BW

D-Y7BAL

D-Z7, Z80

D-Y59, Y69, Y7P

D-Y7NW, Y7PW, Y7BW

D-Y7BAL

Applicable auto switches

Minimum strokes for mounting of auto switches

Be sure to read before handling.

Refer to pages 16 through 18 for auto switch precautions.

Auto switch models

Bore size

(mm)

Auto switch type

Reed switch

Solid state switch

Specific Product Precautions

D-Y59A (B), Y69A (B)

Y7P (V)

Auto switch type

Reed switch

Solid state switch

D-Z73, Z76, Z80

ø40 ø50 ø63

Number of

auto switches mounted

2 pcs. (same side)

1 pc., 2 pcs. (different sides)

2 pcs. (same side)

1 pc., 2 pcs. (different sides)

2 pcs. (same side)

1 pc., 2 pcs. (different sides)

2 pcs. (same side)

1pc., 2 pcs. (different sides)

D-Y7NW (V), Y7PW (V)

Y7BW (V)

D-Y7BAL

Auto Switches/Proper Mounting Position for Stroke End Detection

Auto Switch Mounting

Correct Incorrect

0 to 1 AB

Flat head

watchmakers screw driver

Switch spacer

Switch mounting screw

(M2.5 x 4 l)

Accessory

When mounting an auto switch, first hold the switch spacer between your

fingers and press it into the groove. Then confirm that it is seated in the

proper mounting position, and correct if necessary. Next insert the auto

switch into the groove and slide it under the switch spacer.

After setting in the desired mounting position, tighten the switch mounting

screw, which is included, using a flat head watchmakers screw driver.

Auto switch models

Note) When tightening the auto switch

mounting screw use a watchmakers

screw driver with a handle about 5 to

6mm in diameter. Also tighten with a

torque of about 0.05 to 0.1N⋅m. As a

rule, it should be turned about 90°past

the point at which tightening can be

felt. (1N·m = 0.7375ft·lb)

1in = 25.4mm

Non-rotating Double Power Cylinder Series MGZ

D-Z76

D-Z73 D-Z80

D-Y59A, Y69A

D-Y59B, Y69B

D-Y7P (V)

D-Y7NW (V)

D-Y7BW (V)

D-Y7PW (V)

D-Y7BAL

Indicator light

Optimum operating position

Operating

range OFF

Red

Indication

Green Red

Reed Switch Internal Circuits

Solid State Switch Internal Circuit

Contact Protection Boxes/CD-P11, CD-P12

Contact protection box dimensions

Contact Protection Box Connection

4.4

ø3.4

3.4

CD-P

VOLT

SWITCH

15.5

Contact protection box internal circuits

Lead wire colors inside ( ) are those prior to conformity with IEC standards.

Part No.

Load voltage

Max. load current

∗ Lead wire length ......... Switch connection side 0.5m

Load connection side 0.5m

Surge

absorber

Choke

coil

OUT

Brown [Red]

OUT

Blue [Black]

Choke

coil

Zener

diode

CD-P11 CD-P12

24VDC

50mA

200VAC

12.5mA

100VAC or less

25mA

Contact protection box specifications

OUT (+)

Brown [Red]

OUT (–)

Blue [Black]

LED

Reed switch

Resistor

Zener diode

Contact

protection

box

CD-P11

CD-P12

Brown (Red)

Blue (Black)

OUT (+)

Brown (Red)

OUT (–)

Blue (Black)

LED

Reed switch

Resistor

Reverse

current

prevention

diode

OUT

Black (White)

DC (+)

Brown (Red)

DC (–)

Blue (Black)

Load

(+)

(–)

power

Reed switch

Contact

protection

box

CD-P11

CD-P12

OUT (±)

Brown (Red)

OUT ( )

Blue (Black)

OUT (+)

Brown (Red)

OUT (–)

Blue (Black)

OUT

Black (White)

DC (+)

Brown (Red)

DC (–)

Blue (Black)

DC (+)

Brown (Red)

OUT

Black (White)

DC (–)

Blue (Black)

OUT (+)

Brown (Red)

OUT (–)

Blue (Black)

OUT

Black (White)

DC (+)

Brown (Red)

DC (–)

Blue (Black)

DC (+)

Brown (Red)

DC (–)

Blue (Black)

OUT

Black (White)

OUT (+)

Brown (Red)

OUT (–)

Blue (Black)

Main

switch circuit

D-Z7, Z8

Auto switches shown above do not have internal contact protection circuits.

1. The operated load is an induction load.

2. The length of wiring to the load is 5m or more.

3. The load voltage is 100VAC.

A contact protection box should be used in any of the above cases.

To connect a switch unit to a contact protection box, connect the lead wires

from the side of the contact protection box marked SWITCH to the lead

wires coming out of the switch unit. Further, the switch unit should be kept

as close as possible to the contact protection box, with a lead wire length of

no more than 1 meter.

Main

switch circuit

Main

switch circuit

Main

switch circuit Main

switch circuit

Main

switch circuit

Series MGZ Non-rotating Double Power Cylinder

Selection Graphs to (Vertical Upward Mounting)

Selection graph to 300mm/s Selection graph to 500mm/s

Selection graph to 700mm/s Selection Example:

Vertical Upward Mounting

1. Confirmation of allowable load weight by application

Caution Theoretical output must be confirmed separately. Refer to the theoretical output table on page 5.

Vertical upward: Lifter

Maximum speed mm/s (in/s)

to 300 (11.8) to 500 (19.7) to 700 (27.6) to 300 (11.8) to 500 (19.7) to 100 (3.9) to 200 (7.9) to 300 (11.8)

Graph

∗ l: The dimension for the load center of gravity position is that when the cylinder is retracted.

Graph Graph Graph Graph Graph Graph Graph

Maximum speed mm/s (in/s) Load center of gravity position l mm (in)

Vertical downward: Press Horizontal: Chucking

Continuous line: Operating pressure 0.4MPa or more

Dotted line: Operating pressure 0.5MPa or more

Continuous line:

Operating pressure 0.4MPa or more

Continuous line: Operating pressure 0.4MPa or more

Dotted line: Operating pressure 0.5MPa or more

300

100

510 30 50 70 100 200 300

ø63

ø50

ø40

Eccentric distance L (mm)

Load weight m (kg)

100

110 30 50 70 100 200 300

ø63

ø50

ø40

Eccentric distance L (mm)

Load weight m (kg)

200

100

10 30 50 70 100 200 300

ø63

ø50

ø40

Eccentric distance L (mm)

Load weight m (kg)

[example q]

Selection conditions Mounting: Vertical upward (lifter)

Maximum speed: 500mm/s

Load weight: 40kg

Eccentric distance: 80mm

Determine the selection conditions in order from the top of the table below,

and choose one of the selection graphs to be used.

Selection Conditions:

Refer to graph based on vertical mounting and speed of 500mm/s.

Find the intersection of load weight 40kg and eccentric distance

80mm in graph , and determine bore size ø63.

Note: 1kg = 2.2046lb

1in = 25.4mm

1MPa = 145psi

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