Smitec ICOS 3110 Bedienungsanleitung

ICOS 3110-FB servomotor Installation, use and maintenance manual - EN

Ver. 1.00 1

Smitec S.p.A., viale Vittorio Veneto 4, 24016 San Pellegrino Terme (BG), Italy, www.smitec.it

Installation, use and maintenance manual

SERVOMOTOR WITH

INTEGRATED DRIVE

ICOS 3110

BEFORE STARTING UP THE SERVOMOTOR ICOS 3110, CAREFULLY READ THIS

MANUAL AND FOLLOW ALL INSTRUCTIONS, IN ORDER TO ENSURE MAXIMUM

SAFETY

The technical data and the drawings in this manual might have been modified later; always

refer to the latest version.

ICOS 3110-FB servomotor Installation, use and maintenance manual - EN

Ver. 1.00 2

Summary

1 Preface ....................................................................................................................................................... 3

2 General warnings ...................................................................................................................................... 4

3 Safety instructions .................................................................................................................................... 6

3.1 General information ............................................................................................................................ 6

3.2 Precautions during handling and assembly ........................................................................................ 6

3.3 Precautions against risk of Electric Shock .......................................................................................... 7

3.4 Precautions against hot components .................................................................................................. 7

3.5 Residual risks ...................................................................................................................................... 8

3.6 Limitations of use ................................................................................................................................ 8

4 Data sheet .................................................................................................................................................. 9

4.1 Description .......................................................................................................................................... 9

4.2 Reference documents ....................................................................................................................... 10

4.3 Technical data ................................................................................................................................... 10

4.3.1 Mechanical characteristics ........................................................................................................ 10

4.3.2 Environmental specifications .................................................................................................... 11

4.3.3 Power supply ............................................................................................................................ 12

4.3.4 Digital inputs ............................................................................................................................. 12

4.3.5 Configurations / order codes ..................................................................................................... 12

4.4 Accessories ....................................................................................................................................... 13

4.5 Electromagnetic compatibility (EMC) ................................................................................................ 13

4.6 Mechanical specifications ................................................................................................................. 14

4.6.1 Weight ....................................................................................................................................... 14

4.6.2 Size ........................................................................................................................................... 14

5 Installation and start-up ......................................................................................................................... 15

5.1 Preliminary operations ...................................................................................................................... 15

5.2 Installation mode ............................................................................................................................... 16

5.3 Mechanical assembly ........................................................................................................................ 17

5.3.1 Fastening .................................................................................................................................. 17

5.3.2 Torque transmission ................................................................................................................. 18

5.4 Connections and LEDs ..................................................................................................................... 19

5.4.1 DC-bus power supply - J3 ......................................................................................................... 20

5.4.1.1 Conductors and protective devices ................................................................................... 23

5.4.1.1.1 Protection for UL applications ................................................................................... 23

5.4.1.1.2 Protection for other applications ............................................................................... 23

5.4.2 FlxIO field bus - J1 .................................................................................................................... 25

5.4.3 Auxiliary power supply 24V - J4 ................................................................................................ 27

5.4.4 Digital inputs and power supply with 24V output - J2 ............................................................... 29

5.4.4.1 24V digital inputs .............................................................................................................. 30

5.4.5 LEDs ......................................................................................................................................... 31

5.4.5.1 References signaling LEDs (STS) .................................................................................... 31

5.4.5.2 LED1 behavior .................................................................................................................. 32

5.4.5.3 LED2 and LED3 behavior ................................................................................................. 32

5.4.6 Installation criteria for UL certification ....................................................................................... 33

5.5 Addressing ........................................................................................................................................ 34

5.5.1 Manual addressing .................................................................................................................... 34

6 Firmware upgrade ................................................................................................................................... 36

7 Storage ..................................................................................................................................................... 37

8 Maintenance ............................................................................................................................................ 38

9 Disposal and demolition ......................................................................................................................... 39

10 Analytical index ..................................................................................................................................... 40

ICOS 3110-FB servomotor Installation, use and maintenance manual - EN

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1 Preface

This manual provides all necessary information for the installation, use and maintenance of the servodrive

ICOS 3110.

The instructions included in this manual are addressed to the following professionals:

The present instructions must be made available to all the above individuals.

User User is a person, a company or an institution that buys the equipment and

uses it for the purposes it was designed for.

User/operator User or operator is a person authorized by the user to operate on the equip-

ment.

Specialized personnel It refers to all persons with specific competence, able to recognize and avoid

the dangers deriving from the use of the equipment.

ICOS 3110-FB servomotor Installation, use and maintenance manual - EN

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2 General warnings

These assembly instructions are an integral part of the equipment, and must be kept for future reference until

it decomissioned.

The user should be informed that the present instructions reflect the state of the art at the moment when the

equipment was sold; they will remain fully acceptable despite subsequent upgrades based on new technical

update.

In order to make the manual consultation easier, the following symbols have been adopted:

DO NOT USE THE EQUIPMENT, NOR MAKE ANY INTERVENTION BEFORE INTE-

GRALLY READING AND UNDERSTANDING THIS MANUAL.

IN PARTICULAR, ADOPT ALL SAFETY PRECAUTIONS AND PRESCRIPTIONS INDICATED IN THIS

MANUAL.

THE EQUIPMENT MUST NOT BE USED FOR PURPOSES DIFFERENT THAN THE ONES DESCRIBED

IN THIS MANUAL; SMITEC S.p.A. SHALL NOT BE HELD RESPONSIBLE FOR ANY DAMAGES, IN-

CONVENIENCES OR ACCIDENTS DUE TO THE NON-COMPLIANCE WITH THESE PRESCRIPTIONS.

Indication of “PROHIBITED ACTION”.

The symbol “DANGER” is used when non-compliance with the prescriptions or misuse may

cause serious injuries.

The symbol “DANGER FROM HOT SURFACES” is used when non-compliance with the

prescriptions or misuse may cause serious injuries.

The symbol “DANGER FROM ELECTRICAL SHOCK” is used when non-compliance with

the prescriptions or misuse may cause serious injuries.

ICOS 3110-FB servomotor Installation, use and maintenance manual - EN

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The safety prescriptions aim at establishing a series of behaviors and obligations to be complied with, while

performing the activities described later on in this manual.

These prescriptions constitute the prescribed method of operating the device, in a way that is safe for person-

nel, equipments and environment.

The symbol “USE OF INDIVIDUAL PROTECTIONS” means that protective gloves must be

worn.

The symbol “USE OF INDIVIDUAL PROTECTIONS” means that protective glasses must be

worn.

Indication of “INFORMATION OF PARTICULAR RELEVANCE”.

ICOS 3110-FB servomotor Installation, use and maintenance manual - EN

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3 Safety instructions

3.1 General information

3.2 Precautions during handling and assembly

Do not install or use the equipment before integrally reading and understanding this manual.

In case of difficulties of interpretation, contact SMITEC technical service.

It is absolutely forbidden to use the equipment for different purposes than the ones de-

scribed in this manual. The technical data and the drawings in this manual might have been

modified later; always refer to the latest version. All upgrades can be requested to SMITEC

S.p.A. directly.

Make sure that the personnel is qualified and adequately informed about the risks he may

run and how to avoid them.

Servodrive ICOS 3110 can be used only after classifying the final machine operating zone

and after checking the safety levels, which must comply with the machine safety levels.

Use adequate tools during the assembly, in order to avoid crushing or abrasions.

Metal components and sharp surfaces may cause cuts and tears. In case of contact, be very

careful and wear the personal protection equipment.

ICOS 3110-FB servomotor Installation, use and maintenance manual - EN

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3.3 Precautions against risk of Electric Shock

3.4 Precautions against hot components

WARNING

AVERTISSEMENT

The power supply connector is subject to high voltage during the servodrive operation; be

careful (danger of Electric Shock).

During installation and maintenance, disconnect the device from the mains power supply.

Risk of Electric Shock.

Some components (such as the aluminium heat sink) are made of conductive materials.

They must be safely connected to the protective conductor (PE/Ground) by using the spe-

cific terminal strips, in order to avoid Electric Shock.

Never use the device if it is partially or totally disassembled. Risk of Electric Shock and/or

damages to people and properties.

The parts of the apparatus can reach an extremely high temperature in operating mode or

post-operation; take particular care not to touch the parts of the equipment in these cases,

or use special protections and precautions during handling: Hot Surface, Risk of Burn.

Les pièces de l'appareil peuvent atteindre une température extrêmement élevée en mode

de fonctionnement ou post-opération; veillez particulièrement à ne pas toucher les pièces

de l'équipement dans ces cas, ou utilisez des protections et des précautions spéciales lors

de la manipulation: Surface Chaude, Risque de Brûlure.

The manufacturer of a servodrive ICOS 3210 must take all precautions in order to avoid the

operator's contact with hot components, to prevent the risk of burning.

ICOS 3110-FB servomotor Installation, use and maintenance manual - EN

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3.5 Residual risks

3.6 Limitations of use

The apparatus generates an electromagnetic field during operation. Danger for people with

pacemakers, metal prostheses or hearing aids.

The servodrive ICOS 3110 is not safety device; do not rely on them to carry out safety func-

tions (for example: safe stop, safe reduced speed, etc...).

The operating temperature range of the servodrive is 0 ÷ 55°C; the operating temperature

range at rated current (without derating) is 0 ÷ 45°C.

ICOS 3110-FB servomotor Installation, use and maintenance manual - EN

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4 Data sheet

4.1 Description

The servomotor ICOS 3110 is brushless AC servomotor (BLAC) with integrated servodrive. The aluminium

case enables heat dissipation without needing external fans (“fanless”), forming an extremely compact and re-

liable unit. The motor is equipped with an incremental encoder.

The control unit, based on a microprocessor, controls an intelligent IGBT module (IPM), in order to ensure a

sophisticated, reliable control of the motor. This is possible also thanks to the FlxIO field bus, based on

insulated, real-time RS 485 serial port. It is possible to check the speed, the position and the motor torque, in

a very flexible way. It is possible to upgrade the firmware via field bus, in a quick way and without needing

external connections. The field bus insulation ensures better immunity to EMC interferences and improves

electrical ruggedness. The 32-bit microcontroller ensures a detailed diagnosis of the device, which is very

useful during the system development phase.

To ensure maximum flexibility of use, the ICOS 3110-FB servomotor is equipped with 2 digital inputs, in order

to allow interfacing with standard sensors.

Front view

Rear view

ICOS 3110-FB servomotor Installation, use and maintenance manual - EN

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4.2 Reference documents

4.3 Technical data

4.3.1 Mechanical characteristics

Code Description

DK400197 Use and programming manual ICOS 3XXX

DK400076 FLXIO / FLXMOD integration manual

Delivered torque

Rated torque Inrush torque

0.65 Nm 1.96 Nm

Rotation speed

Rated speed Maximum speed

3000 rpm 3250 rpm

Mechanical power supplied to the shaft

(it depends on the assembly position,

as indicated in the pictures A, B, C and

A (kW) B (kW) C (kW) D (kW)

EM700043 0.19 0.20 0.20 0.19

Rotor moment of inertia 0.40 10-4 kg·m2

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