Snap-On BJP1 Bedienungsanleitung

ZBJP1B rev B 06/11/2014

BJP1-BALL JOINT PRESS MASTER SET

Item

No.

Part

No.

Description

BJP1-1A

SLEEVE ADAPTER

BJP1-2

PRESSURE SCREW

BJP1-3A

LARGE FACED (BALL JOINT)

PRESSURE PAD

BJP1-4A

SMALL FACED (UNIVERSAL

JOINT) PRESSURE PAD

BJP1-5A

ADAPTER

BJP1-6A

ADAPTER/EXTENSION

BJP1-7A

ADAPTER

BJP1-8A

ADAPTER

BJP1-9A

ADAPTER: ANGLE

BJP1-10A

ADAPTER: ANGLE

BJP1-11A

ADAPTER

BJP1-12A

ADAPTER

BJP1-13B

ADAPTER

BJP1-14A

ADAPTER

BJP1-16A

ADAPTER

BJP1F

PRESS FRAME

BJP1-17

GREASE FITTING

ME9A34

STEEL BALL

ME7A207

RETAINING RING

ME7A208A

LARGE SNAP RING

(11 RINGS REQ’D.)

ME7A209A

SMALL SNAP RING

PAKPB061

CARRYING/STORAGE CASE

(Some component assembly required. See component assembly sections.)

Visit the Snap-on web site, www.snapon.com, for vehicle application

information and complete listing of available adapters.

BJP1-BALL JOINT

PRESS MASTER SET

ZBJP1B rev B 06/11/2014

SAFETY INFORMATION

IMPORTANT SAFETY INSTRUCTIONS

This manual contains important safety and operating instructions for

the Snap-on® Ball Joint Press Master set. Refer to the information in

this manual as required for safe operation.

READ ALL INSTRUCTIONS

Read all the instructions in this manual. Read, understand and follow

all safety messages and instructions in this manual, and on all ball

joint press part components. Safety messages in this section contain

a signal word, a three-part message, and in some cases, an icon.

Safety symbols, when present, give a graphical description of the

potential hazard or how to avoid potential hazard.

WARNING

Wear safety goggles, user and bystander.

Be sure all adapter-to-adapter connections are secure.

Avoid misalignment of ball joint press assembly when

tightening pressure screw on ball joint and control arm.

If misalignment occurs, STOP tightening screw.

Unthread screw until assembly is loose. Properly realign

press assembly on ball joint and control arm.

WARNING

Refer to manufacture’s service manual for properly supporting and

raising of vehicles in a safe and secure manner.

ZBJP1B rev B 06/11/2014

Ball Joint Press Component Assembly

Insert steel ball (ME9A34) into opening of pressure screw (BJP1-2) as shown in FIG.

Secure steel ball inside screw by inserting small snap ring (ME7A209A) into internal

snap ring groove of screw as follows:

1. Place snap ring partially into groove while compressing ring so that the ends

overlap as shown in FIG. 1.

2. Press ring into screw opening until ring snaps securely into groove.

WARNING

Insert large snap ring (ME7A208A) into internal snap ring groove of each of the (11)

adapters in the parts list on page one (adapters BJP1-5A through BJP1-16A) as

follows:

1. Place snap ring partially into groove while compressing ring so that the ends

overlap as shown in FIG. 2.

2. Press ring into adapter opening until the ring snaps securely into groove.

WARNING

FIGURE - 1

FIGURE - 2

ME7A209A

ME9A34

BJP1-2

ME7A208A

BJP1-14A

ZBJP1B rev B 06/11/2014

Ball Joint Press Component Assembly

Slide sleeve adapter (BJP1-1A) into hole of press frame (BJP1F) and secure with

retaining ring (ME7A207) as shown in FIG. 3. Use snap ring pliers with proper tip

size. Thread grease fitting (BJP1-17) into tapped hole of press frame as shown using

5/16” socket.

WARNING

Maintenance

The pressure screw threads need to be wiped clean and re-lubricated with chassis

grease on a regular basis. Use grease fitting (installed on screw side arm of frame)

to apply grease to the screw threads.

BJP1 - Operating Information

The BJP1 ball joint master set is designed to be used without removing the control

arm from the vehicle on most cars and trucks that have press-fit type ball joints.

NOTE: Some vehicles have the upper ball joint spot-welded to the control

arm. The weld must be cut before attempting to remove the ball joint.

BJP1F

ME7A207

BJP1-1A

BJP1-17

FIGURE - 3

ZBJP1B rev B 06/11/2014

Operating Instructions

Ball Joint Removal

(Refer to the safety information section for required safety instructions.)

1. Refer to the proper automotive service manual used for repair procedures on the specific vehicle

being serviced. Follow indicated procedures for removing all suspension components to obtain

clear access to the vehicle’s ball joint and control arm.

2. Refer to application chart to select the proper adapters for removing most types of ball joints on

most vehicle makes and models.

3. Thread pressure screw (BJP1-2) into end of frame. Insert ball joint pressure pad (BJP1-3A) into

pressure screw. (Force pressure pad completely down into pressure screw.)

4. Snap the selected adapters onto adapter sleeve (BJP1-1A) and ball joint pressure pad as shown in

FIG. 4.

5. Position press assembly over ball joint and control arm, as shown in FIG. 4.

6. Tighten pressure screw until removal adapters are snug against ball joint and control arm. Check

that the entire assembly is properly aligned. If not, STOP tightening screw, then loosen assembly

and re-align.

7. Apply torque to pressure screw until ball joint has been pressed out of control arm and into

receiving adapter.

CONTROL

ARM

BJP1F

BJP1-2

ADAPTER

BJP1-3A

BALL JOINT

FIGURE - 4

BJP1-1A

WARNING

ZBJP1B rev B 06/11/2014

Operating Instructions

Ball Joint Installation

(Refer to the safety information section for required safety instructions.)

1. Clean knuckle and control arm. Coat bore of control arm with a suitable lubricant.

2. Insert replacement ball joint into control arm bore as straight as possible and align properly in

bore.

3. Refer to application chart to select the proper adapters for replacing most types of ball joints on

most vehicle makes and models.

4. Snap selected adapters into place in the same manner as in the ball joint removal procedure. Use

adapter BJP1-6A between pressure pad (BJP1-3A) and adapter if additional length is needed, as

shown in FIG. 5.

5. Position press assembly over ball joint and control arm, as shown in FIG. 5.

6. Tighten pressure screw until installation adapters are snug against ball joint and control arm.

Check that the entire assembly is properly aligned. If not, STOP tightening screw, then loosen

assembly and re-align.

7. Apply torque to pressure screw until the ball joint flange is securely seated against face of control

arm bore.

ADAPTER

PRESS

ASSEMBLY

BALL JOINT

ADAPTER

CONTROL

ARM

FIGURE - 5

BJP1-6A Extension

(Some Applications)

WARNING

ZBJP1B rev B 06/11/2014

UJP1 - Operating Instructions

The UJP1 universal joint set is designed to replace U-joints, either on or off the vehicle, on most cars and

trucks.

Universal Joint Removal

(Refer to the safety information section for required safety instructions.)

1. If necessary, remove ball joint pressure pad from pressure screw. Then insert universal joint

pressure pad (BJP1-4A) into pressure screw. (Force pressure pad completely down into pressure

screw.)

2. Securely support the drive shaft yoke assembly. Remove all external and/or internal locking rings.

3. If necessary, select one or a combination of adapters (BJP1-1A, BJP1-7A, BJP1-8A) to assist in U-

joint replacement.

4. Position press assembly around drive shaft yoke and align pressure pad with face of needle bearing

caps, as shown in FIG. 6 and FIG. 7.

5. Tighten pressure screw until one side of U-joint has been pressed completely out of yoke assembly.

6. Reposition press assembly, in the same manner as step-4, and tighten screw to remove the

remaining U-joint.

WARNING

FIGURE - 6

DRIVE SHAFT ASSEMBLY

PRESS ASSEMBLY

U - JOINT

BJP1-4A

U-JOINT PRESSURE

PAD

ZBJP1B rev B 06/11/2014

UJP1 - Operating Instructions

Universal Joint Installation

(Refer to the safety information section for required safety instructions.)

1. Securely support the drive shaft yoke assembly.

2. If necessary, select one or a combination of adapters (BJP1-1A, BJP1-7A, BJP1-8A) to assist in

replacing the new U-joint.

3. Carefully follow the manufacture’s instructions for lubrication of the new U-joint.

4. Position press assembly around drive shaft yoke and align pressure pad with face of needle

bearing caps, as shown in FIG. 7.

5. Tighten pressure screw until one side of U-joint has been completely pressed into assembly.

6. DO NOT OVER TIGHTEN. Damage to U-joint and reduced service life may occur.

7. Reposition press assembly, in the same manner as step-4, and tighten screw until the other

side of the U-joint has been completely pressed into yoke assembly.

WARNING

Snap-on is a trademark of Snap-on Incorporated

Kenosha, WI 53143 Printed in U.S.A.

FIGURE –7

PRESS ASSEMBLY

DRIVE SHAFT

U - JOINT

U-JOINT NEEDLE BEARING CAPS

BJP1-4A

U-JOINT PRESSURE

PAD

VEHICLE APPLICATIONS

ZBJP1B rev B 06/11/2014

MODEL

ADDITIONAL

INFORMATION

LOWER BALL JOINT

UPPER BALL JOINT

Install ram

Install

receiver

Remove

ram

Remove

receiver

Install ram

Install

receiver

Remove

ram

Remove

receiver

ACURA

1997-2003

BJP1-24A Not

in BJP1 kit

BJP1-1A

BJP1-11A &

BJP1-6A

BJP1-5A &

BJP1-6A

BJP1-24A

BJP1-1A

BJP1-22A &

BJP1-6A

BJP1-5A &

BJP1-6A

BJP1-11A

Integra

1989-2001

BJP1-22A Not

in BJP1 kit

BJP1-1A

BJP1-11A &

BJP1-6A

BJP1-5A &

BJP1-6A

BJP1-22A

BJP1-1A

BJP1-11A &

BJP1-6A

BJP1-5A &

BJP1-6A

BJP1-11A

Legend

1991-95

BJP1-24A Not

in BJP1 kit

BJP1-1A

BJP1-11A &

BJP1-6A

BJP1-5A &

BJP1-6A

BJP1-24A

BJP1-1A

BJP1-11A &

BJP1-6A

BJP1-5A &

BJP1-6A

BJP1-11A

1986-90

BJP1-24A Not

in BJP1 kit

BJP1-22A

BJP1-24A

BJP1-5A &

BJP1-6A

BJP1-24A

N/A - NO REPLACEMENT AT THIS TIME

MDX

2007-2013

N/A - CONTROL ARM REPLACE

N/A - STRUT

2001-2006

BJP1-3A

BJP1-11A

BJP1-5A

BJP1-11A

N/A - STRUT

RDX

2007-2014

N/A - BOLT IN BALL JOINT

N/A - STRUT

2005-2012

N/A - CONTROL ARM REPLACE

1996-2004

BJP1-24A Not

in BJP1 kit

BJP1-1A

BJP1-11A &

BJP1-6A

BJP1-5A &

BJP1-6A

BJP1-24A

BJP1-1A

BJP1-11A &

BJP1-6A

BJP1-5A &

BJP1-6A

BJP1-11A

RSX

2002-2006

BJP1-6A

BJP1-11A

BJP1-5A &

BJP1-6A

BJP1-11A

N/A - STRUT

SLX

1996-99

N/A - BOLT IN BALL JOINT

2009-2013

BJP1-29A Not

in BJP1 kit

BJP1-8A

BJP1-11A &

BJP1-6A

BJP1-5A &

BJP1-6A

BJP1-29A

N/A - CONTROL ARM REPLACE

2004-2008

BJP1-24A Not

in BJP1 kit

BJP1-1A

BJP1-11A &

BJP1-6A

BJP1-5A &

BJP1-6A

BJP1-24A

BJP1-22A &

BJP1-6A

BJP1-1A

BJP1-5A

BJP1-11A

1999-2003

BJP1-24A Not

in BJP1 kit

BJP1-1A

BJP1-11A &

BJP1-6A

BJP1-5A &

BJP1-6A

BJP1-24A

BJP1-1A

BJP1-11A &

BJP1-6A

BJP1-5A &

BJP1-6A

BJP1-11A

1995-98

BJP1-24A &

BJP1-22A Not

in BJP1 kit

BJP1-1A

BJP1-11A &

BJP1-6A

BJP1-5A &

BJP1-6A

BJP1-24A

BJP1-1A

BJP1-22A &

BJP1-6A

BJP1-5A

BJP1-11A

TSX

2009-2013

BJP1-29A Not

in BJP1 kit

BJP1-8A

BJP1-11A &

BJP1-6A

BJP1-5A &

BJP1-6A

BJP1-29A

N/A - CONTROL ARM REPLACE

2004-2008

BJP1-24A Not

in BJP1 kit

BJP1-1A

BJP1-11A &

BJP1-6A

BJP1-5A &

BJP1-6A

BJP1-24A

BJP1-3A

BJP1 11A &

BJP1-6A

BJP1-5A &

BJP1-6A

BJP1-11A

Vigor

1992-94

BJP1-22A Not

in BJP1 kit

N/A - NO REPLACEMENT AT THIS TIME

BJP1-1A

BJP1-22A &

BJP1-6A

BJP1-5A

BJP1-11A

ZDX

2010-2012

N/A - CONTROL ARM REPLACE

N/A - STRUT

AUDI

1990-92

N/A - BOLT IN BALL JOINT

N/A - STRUT

1990-95

N/A - BOLT IN BALL JOINT

N/A - STRUT

100

1990-93

N/A - CONTROL ARM REPLACE

N/A - STRUT

200

1990-91

N/A - CONTROL ARM REPLACE

N/A - STRUT

100 Quattro

1990-94

N/A - CONTROL ARM REPLACE

N/A - STRUT

200 Quattro

1990-91

N/A - CONTROL ARM REPLACE

N/A - STRUT

80 Quattro

1990-92

N/A - BOLT IN BALL JOINT

N/A - STRUT

90 Quattro

1990-95

N/A - BOLT IN BALL JOINT

N/A - STRUT

2006-2013

N/A - BOLT IN BALL JOINT

N/A - STRUT

A3 Quattro

2006-2013

N/A - BOLT IN BALL JOINT

N/A - STRUT

2009-2013

N/A - PINCH BOLT

N/A - CONTROL ARM REPLACE

1996-2008

N/A - CONTROL ARM REPLACE

A4 Avant

1999-2009

N/A - BOLT IN BALL JOINT

VEHICLE APPLICATIONS

ZBJP1B rev B 06/11/2014

MODEL

ADDITIONAL

INFORMATION

LOWER BALL JOINT

UPPER BALL JOINT

Install ram

Install

receiver

Remove

ram

Remove

receiver

Install ram

Install

receiver

Remove

ram

Remove

receiver

AUDI

A4 Quattro

2009-2013

N/A - PINCH BOLT

N/A - CONTROL ARM REPLACE

1996-2008

N/A - CONTROL ARM REPLACE

2010-2013

N/A - PINCH BOLT

N/A - CONTROL ARM REPLACE

A5 Quattro

2008-2013

N/A - PINCH BOLT

N/A - CONTROL ARM REPLACE

2012-2013

N/A - PINCH BOLT

N/A - CONTROL ARM REPLACE

1995-2011

N/A - CONTROL ARM REPLACE

A6 Avant

1999-2006

N/A - BOLT IN BALL JOINT

A6 Quattro

2012-2013

N/A - PINCH BOLT

N/A - CONTROL ARM REPLACE

1995-2011

N/A - CONTROL ARM REPLACE

A7 Quattro

2012-2013

N/A - PINCH BOLT

N/A - CONTROL ARM REPLACE

1997-99

N/A - CONTROL ARM REPLACE

N/A - STRUT

A8 Quattro

2011-2013

N/A - PINCH BOLT

N/A - CONTROL ARM REPLACE

1997-2010

N/A - CONTROL ARM REPLACE

Allroad

Quattro

2001-2005

N/A - CONTROL ARM REPLACE

Cabriolet

1994-98

N/A - BOLT IN BALL JOINT

N/A - STRUT

Coupe

Quattro

1990-91

N/A - BOLT IN BALL JOINT

N/A - STRUT

2009-2012

N/A - PINCH BOLT

N/A - CONTROL ARM REPLACE

2007-2013

N/A - CONTROL ARM REPLACE

2008-2012

N/A - CONTROL ARM REPLACE

RS4

2007-2006

N/A - CONTROL ARM REPLACE

RS6

2003-2004

N/A - CONTROL ARM REPLACE

RS7

2014

N/A - PINCH BOLT

N/A - CONTROL ARM REPLACE

2010-2012

N/A - PINCH BOLT

N/A - CONTROL ARM REPLACE

1992-2009

N/A - CONTROL ARM REPLACE

S4 Avant

2001-2006

N/A - CONTROL ARM REPLACE

N/A - BOLT IN BALL JOINT

2008-2012

N/A - PINCH BOLT

N/A - CONTROL ARM REPLACE

2012

N/A - PINCH BOLT

N/A - CONTROL ARM REPLACE

2007-2011

N/A - CONTROL ARM REPLACE

1995

N/A - CONTROL ARM REPLACE

S6 Avant

2002-2004

N/A - BOLT IN BALL JOINT

2007-2009

N/A - CONTROL ARM REPLACE

2001-2003

N/A - CONTROL ARM REPLACE

2000-2012

N/A - BOLT IN BALL JOINT

N/A - STRUT

V8 Quattro

1990-1994

N/A - CONTROL ARM REPLACE

N/A - STRUT

BMW

1 Series

2008-2012

N/A - REPLACE CONTROL ARM

N/A - STRUT

3 Series

2012-2013

N/A - REPLACE CONTROL ARM

N/A - STRUT

2006-2011

N/A - BOLT IN BALL JOINT

N/A - STRUT

1999-2005

N/A - REPLACE CONTROL ARM

N/A - STRUT

1984-1991

BJP1-7A

BJP1-8A

BJP1-5A

BJP1-11A

N/A - STRUT

5 Series

2011-2013

N/A - REPLACE CONTROL ARM

1997-2010

N/A - REPLACE CONTROL ARM

N/A - STRUT

1990-95

N/A - REPLACE CONTROL ARM

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