Snorkel AB60J Betriebsanleitung

April 2016

Part Number 0181971

MANUAL

REPAIR PARTS

Manufactured 02-01 and after

Models AB60J/AB60JRT

Replaces 0181971 March 2014

Contents

GENERAL INFORMATION

GENERAL INFORMATION, AB60J 1-1

REPAIR PARTS

CHASSIS AND TURNTABLE MOUNTING 2-1

DRIVE – REAR 2-2

STEERING 2WD 2-3

STEERING – 4 WHEEL DRIVE 2-4

LIFT AND SWING 2-5

SWING DRIVE AFTER MARCH 2006 2-6

SWING DRIVE, BEFORE MARCH 2006 2-7

FUEL TANK 2-8

HYDRAULIC OIL RESERVOIR MOUNTING 2-9

RISER BOOM AND TURRET 2-10

BOOMS MOUNTING 2-11

BOOM & JIB SUB-ASSEMBLY W/OVERLOAD 2-12

BOOM W/OVERLOAD SUB-ASSEMBLY ANSI KIT 2-13

BOOM SUB-ASSEMBLY-KIT 6 CE 2-14

BOOM AND JIB BOOM 2-15

ALUMINUM BOOM & JIB SUB-ASSEMBLY CE 2-16

BOOM AND HOSE CARRIER 2-17

BOOM AND HOSE CARRIER 2-18

ALUMINUM BOOM AND HOSE CARRIER ASSEMBLY CE 2-19

EXTENSION CYLINDER 2-20

JIB BOOM 2-21

ALUMINUM JIB BOOM ASSEMBLY CE 2-22

JIB BOOM LIFT CYLINDER 2-23

HOSE CARRIER 2-24

HOSE CARRIER ASSEMBLY CE 2-25

PLATFORM MOUNTING 2-26

GLOBAL STD PLATF ASSY W/GUARD 2-27

GLOBAL PLATFORM ASSEMBLY 2-28

ASSY SNORKEL GUARD 2-29

PLATFORM ROTATOR 2-30

PLATFORM ROTATOR ASSEMBLY W/OVERLOAD 2-31

PLATFORM INSTALLATION 2-32

ENGINE MOUNTING – CUMMINS, BEFORE APRIL 2004 2-33

ENGINE – CUMMINS, AFTER APRIL 2004 2-34

EXHAUST – CUMMINS 2-35

ENGINE ASSEMBLY – CUMMINS 2-36

ASSEMBLY EXHAUST-AIR CLEANER 2-37

EXHAUST CUMMINS AFTER APRIL 2004 2-38

ENGINE MOUNTING, FORD LRG-425 BEFORE JANUARY 2003 2-39

ENGINE/RADIATOR INSTALL FORD 425 2-40

ENGINE SUB ASSEMBLY, FORD LRG-425 2-41

EXHAUST AND AIR CLEANER 2-42

FUEL PUMP ASSEMBLY 2-43

GM ENGINE SUB-ASSEMBLY 2-44

GM ENGINE INSTALLATION 2-45

LPS AIR CLEANER INSTALLATION 2-46

ENGINE SUB-ASSEMBLY AFTER APRIL 2015 2-47

PUMP SUB-ASSEMBLY KUBOTA 2-48

COWLING 2-49

COWLING INSTALLATION 2-50

AIR CLEANER 2-51

AIR CLEANER 2-52

LEGACY SNORKEL GUARD WIRING 2-53

SNORKEL GUARD ASSEMBLY 2-54

BRAKE UNIT 2-55

TIRES AND WHEELS 2-56

PLACARDS AND DECALS 2-57

PLACARDS AND DECALS 2-58

PLACARDS AND DECALS INSTALL AFTER FEBRUARY 2014 2-59

PLACARDS AND DECALS INSTALL AFTER SEPTEMBER 2014 2-60

DECAL/PLAC COM CE 2-61

DECAL/PLAC PLATF CE 2-62

DECAL/PLAC KU 4X4 CE 2-63

LANGUAGE KIT - SPANISH 2-64

POWER WHEEL (CONSIGN) 2-65

SWING DRIVE PERFECTION 2-66

SWING DRIVE – TULSA WINCH 2-67

SWING DRIVE – AUBURN GEAR 2-68

AC GENERATOR SUB-ASSEMBLY 2-69

HYDRAULICS

CHASSIS HYDRAULICS – 2 WD 3-1

CHASSIS HYDRAULICS HOSES 4 WHEEL DRIVE 3-2

CHASSIS HYDRAULICS 4 WD 3-3

CHASSIS HYDRAULICS 4 WD, BEFORE JANUARY 2004 3-4

TURNTABLE HYDRAULICS HOSES 2 WHEEL DRIVE 3-5

TURNTABLE HYDRAULICS HOSES 4 WHEEL DRIVE 3-6

TURNTABLE HYDRAULICS 4 WHEEL DRIVE, AFTER JUNE 1991 3-7

TURNTABLE HYDRAULICS 4 WHEEL DRIVE, AFTER MARCH 2015 3-8

TURNTABLE HYDRAULICS 4 WHEEL DRIVE, BEFORE JANUARY 1990 3-9

TURNTABLE HYDRAULICS 4 WHEEL DRIVE 3-10

HYDRALUIC SUB-ASSEMBLY KU/CE -KIT1 3-11

TURNTABLE-KIT4 KU/CE 3-12

FLOW DIVIDER/MOTION CONTROL VALVE ASSEMBLY 3-13

CONTROL VALVE AND FITTINGS, WECO 3-14

CONTROL VALVE – WECO (REXROTH) 3-15

CONTROL VALVE AND FITTINGS – VICKERS AFTER FEBRUARY 1998 3-16

CONTROL VALVE VICKERS 3-17

NON-PROP VALVE ASSY FLUID TECH AFTER SEPTEMBER 2007 3-18

NON-PROPORTIONAL VALVE ASSEMBLY, FLUID TECH 3-19

NON-PROP VALVE ASSEMBLY CE 3-20

CONTROL VALVE AND FITTINGS, DRIVE/LIFT/SWING 3-21

NON-PROP VALVE 3-22

CONTROL VALVE, DRIVE/LIFT/SWING, BEFORE MARCH 1994 3-23

CONTROL VALVE – APITECH 3-24

AC GENERATOR VALVE 3-25

ACCUMULATOR SUB-ASSEMBLY 3-26

TURNTABLE ACCUMULATOR, AFTER MARCH 2006 3-27

ACCUMULATOR – (SHIPPED CHARGED) 3-28

TURNTABLE ACCUMULATOR BEFORE MARCH 2006 3-29

CENTERPOST SUB-ASSEMBLY 3-30

CENTERPOST SUB-ASSEMBLY 4WD 3-31

CENTERPOST SUB-ASSEMBLY 2WD 3-32

CENTERPOST AND FITTINGS 3-33

CHECK VALVE 3-34

CHECK VALVE SUB-ASSEMBLY 3-35

EXTENSION CYLINDER – ROSENBOOM 3-36

JIB BOOM LIFT CYLINDER 3-37

JIB BOOM LIFT CYLINDER – ROSENBOOM 3-38

MAIN BOOM LIFT CYLINDER 3-39

MAIN BOOM LIFT CYLINDER - ROSENBOOM 3-40

MASTER LEVEL CYLINDER 3-41

MASTER LEVEL CYLINDER – GBI 3-42

MASTER LEVEL CYLINDER PRINCE 3-43

MASTER LEVEL CYLINDER – TEXAS 3-44

RISER BOOM LIFT CYLINDER 3-45

RISER BOOM LIFT CYLINDER – GBI 3-46

RISER BOOM LIFT CYLINDER – PRINCE, BEFORE MAY 2000 3-47

RISER BOOM LIFT CYLINDER – ROSENBOOM 3-48

SLAVE LEVEL CYLINDER 3-49

SLAVE LEVEL CYLINDER – PRINCE, before may 2000 3-50

SLAVE LEVEL CYLINDER – GBI 3-51

STEERING CYLINDER –ROSENBOOM 3-52

DUAL CROSSOVER RELIEF VALVE 3-53

DUAL RELIEF/ANTI CAVITATION VALVE 3-54

EMERGENCY POWER UNIT 3-55

FLOW DIVIDER/COMBINER VALVE 2 WHEEL DRIVE 3-56

FLOW DIVIDER FOUR WHEEL DRIVE FLUID TECH 3-57

FRONT TRANSMISSION VALVE 3-58

PUMP SUB-ASSEMBLY, 1 of 2 3-59

PUMP SUB ASSEMBLY 3-60

MOTION CONTROL VALVE, 1 0F 2 3-61

EMERGENCY POWER UNIT 3-62

EMERGENCY POWER UNIT ASSEMBLY 3-63

MOTION CONTROL VALVE -- DRIVE 3-64

MOTION CONTROL VALVE, TURNTABLE SWING 3-65

MOTION CONTROL VALVE 3-66

TRANSMISSION VALVE PACKAGE 3-67

HYDRAULIC OIL FILTER 3-68

HYDRAULIC OIL RESERVOIR ASSEMBLY 3-69

PLATFORM ROTATOR 3-70

REAR TRANSMISSION VALVE 3-71

SENSE LINE DUMP VALVE 3-72

SPEED SHIFT VALVE 3-73

SPEED SHIFT VALVE 3-74

STEER SWITCH VALVE 3-75

STEER SWITCH VALVE 3-76

ELECTRICAL

TURNTABLE ELECTRICAL – CUMMINS 4-1

TURNTABLE ELECTRICAL AND CONTROL INSTALLATION, BEFORE JAN 2006 4-2

ENGINE WIRING HARNESS – FORD 425 4-3

TURNTABLE ELECTRICAL INSTALL, CUMMINS AFTER FEBRUARY 2008 4-4

TURNTABLE ELECTRICAL INSTALLATION – GM ENGINE 4-5

LPS INSTALLATION – GM ENGINE 4-6

SOLENOID SWITCH – CUMMINS 4-7

SOLENOID SWITCH – FORD 4-8

WIRING BOX – CUMMINS, BEFORE MAY 2004 4-9

WIRING BOX ASSEMBLY – CUMMINS 4-10

WIRING BOX ASSEMBLY CE/KU 4-11

ELECTRICAL PANEL – CUMMINS 4-12

WIRING BOX ASSEMBLY – GM ENGINE 4-13

PANEL ASSEMBLY – GM 4-14

WIRING BOX ASSEMBLY – KU, BEFORE JULY 2015 4-15

WIRING BOX ASSEMBLY – KU HF, AFTER JUNE 2015 4-16

WIRIING BOX ASSEMBLY W/OVERLOAD KU SP CE 4-17

ELECTRICAL SPANISH W/OVERLOAD SUB-ASSEMBLY KIT KU CE 4-18

ELECTRICAL PANEL ASSEMBLY – KU 4-19

WIRING BOX – FORD, BEFORE JUNE 2003 4-20

WIRING BOX PANEL – CUMMINS 4-21

WIRING BOX PANEL – FORD 4-22

PLATFORM FOOT SWITCH 4-23

UPPER CONTROL BOX – 2 WHEEL DRIVE 4-24

UPPER CONTROL BOX – 4 WHEEL DRIVE 4-25

PLATFORM CONTROL BOX ASSEMBLY – KU 4-26

PLATFORM CONTROL BOXASSEMBLY SP KU W/OVERLOAD 4-27

PLATFORM CONTROL BOX ASSEMBLY 4X4 – FLUID TECH 4-28

PLATFORM CONTROL BOX ASSEMBLY KU HYDRAFORCE 4-29

PLATF CONT BOX ASSY CE/KU 4-30

UPPER CONTROL BOX – CE 4-31

BOOM EXTEND SWITCH 4-32

BOOM LIFT SWITCH 4-33

GFCI 110 VOLT POWER 4-34

CONTROLLER – DRIVE/STEER 4-35

CONTROLLER – LIFT/SWING 4-36

OPTIONS

LP OPTION 5-1

FUEL EMPTY INDICATOR LIGHT 5-2

DRIVING LIGHTS 2 FRONT 2 REAR 5-3

PERSONAL FALL ARREST ANCHORAGE 5-4

BUMP GUARD INSTALLATION 5-5

SWING GATE BEFORE MAY 2013 5-6

SWING DRIVE AFTER MAY 2013 5-7

AC GENERATOR HYDRAULIC POWERED BEFORE MARCH 2012 5-8

OPTION BUMP GUARD 36X96 W/PADDING-SNORKELGUARD 5-9

AIRLINE TO PLATFORM 5-10

OPTION, 39 X 96 STL PLAT 500# TRI ENTRY SNORKEL GUARD CE 5-11

COLD START WITH BATTERY – CUMMINS 5-12

DUAL FUEL – FORD-425 5-13

LP FUEL – FORD LRG-425 5-14

DRIVING LIGHTS 4 FLOOD 5-15

DRIVING LIGHTS WITH RED REAR LIGHTS 5-16

EXTRA LP TANK 5-17

OPERATORS HORN AFTER SEPTEMBER 2010 5-18

HEAT EXCHANGER 5-19

ISOLATION VALVE 5-20

MOTION ALARM – DRIVE 5-21

OIL PRESSURE GAUGE – CUMMINS 5-22

PLATFORM LIGHTS 5-23

PROXIMITY SENSING SYSTEM 5-24

TOW PACKAGE 5-25

SAFETY BELT ANCHOR 5-26

SANDBLAST KIT 5-27

UPPER CONTROL BOX COVER BEFORE JUNE 2014 5-28

WARNING LIGHT – 5° SLOPE INDICATOR 5-29

WARNING LIGHTS – DUAL AMBER DRIVING 5-30

WARNING LIGHTS – DUAL BEACON 5-31

WATER LINE TO PLATFORM 5-32

WORK LIGHTS 5-33

GLAZIER PACKAGE INSTALLATION WORLD PLATFORM 5-34

FALL ANCHORAGE INSTALLATION 5-35

GLAZIER PACKAGE INSTALLATION 5-36

GRAVITY GATE SIDE ENTRY 5-37

SWING GATE SIDE MIDRAIL 5-38

220V AC GENERATOR INSTALLATION 5-39

ALL MOTION ALARM 5-40

MAINTENANCE

MAINTENANCE, AB60J 6-1

SCHEMATICS

HYDRAULIC SCHEMATICS, AB60J 7-1

ELECTRICAL SCHEMATICS, AB60J 7-2

Appendix A:Pages Index A

Appendix B:Parts Index B

The aerial platform is not electrically insulated. Death or serious injury will result from contact

with, or inadequate clearance from, an energized conductor.

Do not go closer than the Minimum Safe Approach Distance as dened by ANSI standards.

Regard all conductors as energized.

Allow for electrical wire sag and aerial platform sway.

If the platform, boom structure, or any part of the aerial platform contacts a high-voltage electrical

conductor, the entire machine can become electrically charged.

If that happens, remain on the machine and do not contact any other structure or object. This in-

cludes the ground, adjacent buildings, poles, and any other objects that are not part of the aerial

platform.

Such contact could make your body a conductor to the other object, creating an electrical shock

hazard resulting in death or serious injury.

If an aerial platform is in contact with an energized conductor the platform operator must warn ground

personnel in the vicinity to stay away. Their bodies can conduct electricity creating an electrical shock

hazard resulting in death or serious injury.

Do not approach or leave the aerial platform until the electricity has been turned off.

Do not attempt to operate the lower controls when the platform, boom structure, or any part of the

aerial platform is in contact with a high-voltage electrical conductor or if there is an immediate danger

of such contact.

Personnel on or near an aerial platform must be continuously aware of electrical hazards, recogniz-

ing that death or serious injury can result from contact with an energized conductor.

California

Proposition 65 Warning

Battery posts, terminals and related accessories contain lead

and lead components, chemicals known to the State of California

to cause cancer and birth defects or other reproductive harm.

Wash hands after handling.

California

Proposition 65 Warning

Diesel and gasoline engine exhaust and some of its constituents

are known by the State of California to cause cancer, birth defects

or other reproductive harm.

AB60J – 0181971 i

General Information

About This Manual

This manual covers AB60J and AB60JRT aerial plat-

forms. Information is included for machines that have

been manufactured to conform to all applicable require-

ments of the following organizations:

yAmerican National Standards Institute (ANSI)

yCanadian Standards Association (CSA)

yEuropean Committee for Standardization (CE)

yAustralian Standards (AS) certication

Part pages include a drawing and a bill of material.

The bill of material lists the item number that is on the

drawing, the Snorkel part number, quantity used and a

description of the item.

Some callouts in the drawings may have a balloon with

two numbers. The top number is the item number and

the bottom number is the quantity of the item at that

location.

While Snorkel has attempted in every way to conrm that

all information in this manual is correct, improvements

are being constantly made to the machine that may not

be reected in this manual.

If you nd information in this manual that is not correct

or is confusing, you are urged to report your ndings to

Snorkel for our evaluation. Your input is important to us

and will be used in future printings of this manual.

This machine is covered by a limited warranty that spe-

cically identies items warrantied by Snorkel and those

items covered by original manufacturer's warranty. A

copy of the Snorkel Limited Warranty is located on the

inside of the back cover of this manual.

Repairs and Maintenance

Every person who maintains, inspects, tests or repairs

the machine must be qualied and authorized to do so.

Caution

Do not modify this aerial platform without prior

written consent of Snorkel Engineering Department.

Modication may void the warranty, adversely affect

stability or affect the operational characteristics of

the aerial platform.

Abbreviations

The following abbreviations may be used in this manual.

AC alternating current

ANSI American National Standards Institute

AR as required

CCA cold cranking amps

cm centimeter

DC direct current

ft feet

GFCI ground fault circuit interruptor

in inch

lbs pounds

mm millimeter

no number

NPT national pipe thread

psi pounds per square inch

qty quantity

rpm revolutions per minute

UL Underwriters Laboratories Inc.

Additional Information

All correspondence relative to this machine, such as eld

reports, discrepancy reports, requests for information,

etc., should be directed to:

Snorkel North America

P.O. Box 1160

St. Joseph, MO 64502-1160 USA

Phone: 1-800-255-0317

Snorkel Europe

Vigo Centre

Birtley Road

Washington

Tyne & Wear

NE38 9DA

Phone: +44 (0) 845 1550 058

http://www.snorkellifts.com

AB60J – 0181971

Component Identication

Front

Power to Platform

Outlet

Tie-Down/Lifting Lugs

Lanyard

Anchors

Serial Number Placard

Left Rear of Turntable

Serial Number • Model Number

Platform Identication Placard

On Inside Front of Platform

Serial Number • Model Number

Tie-Down Lugs

Chassis

Emergency

Lowering Knob

Upper Controls

Hydraulic Fluid

Tank

Platform

Main Boom

Tip Boom

Lower

Controls

Battery Disconnect Switch

Engine

Riser

Boom

Platform

Foot Switch

Floating

Turret

Jib

Boom

Fuel Tank

Emergency

Lowering Knob

Hydraulic Fluid

Filter

Battery

Operator’s

Manual

Right Side

Steer Wheels

Left Side

Steer Wheels

Rear Front

Rear

Front

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