Solar Mounts Atlantis Bedienungsanleitung

Atlantis Ballasted Roof

Installation Manual

Solar Mounts, LLC 300 Woolley Drive, Marshall, MI 49068 www.solargroundmounts.com

Table of Contents

Solar Mounts, LLC 300 Woolley Drive, Marshall, MI 49068 www.solargroundmounts.com

1.0 Installer Notes

2.0 Product Overview and Technical Specs

3.0 Installer Responsibility

4.0 Installer Notes

5.0 Site Selection

6.0 Tools Required

7.0 Components List

8.0 Assembly and Installation Instructions

9.0 Warranty

10.0 Commissioning

11.0 Appendices

Product Overview

Solar Mounts, LLC 300 Woolley Drive, Marshall, MI 49068 www.solargroundmounts.com

Solar Mounts’ Atlantis system is a low-profile ballasted racking

system.

Highlights include:

•G90 coated ballast pans.

•18-8 stainless steel hardware.

•Complete electrical bonding at all connection points.

•Complete wire-routing system (N-S and E-W).

•UL467-listed panel clamps.

•ARRA compliant.

•7-degree tilt.

Key components:

•Trays (North, Mid, South)

•Wireways (N-S, E-W)

•Panel clamps (Mid and End)

•Hardware

•5/16 x 3” Bolt (18-8 SS) Mid and end clamps

•5/16” Lock washer (18-8 SS) Mid and end clamps

•5/16” Flat washer (18-8 SS) Mid and end clamps

•¼-20 x 1” Flange bolt (18-8 SS) N-S pans

•¼-20 Flange nut (18-8 SS) N-S pans

•#12 x ¾” Self-tapping screws E-W bars

Installer Responsibility

Solar Mounts, LLC 300 Woolley Drive, Marshall, MI 49068 www.solargroundmounts.com

The purchaser is responsible for the following:

•Complying with all the applicable local or national codes

including any that may supersede the relevant requirements

stated in this manual.

•Ensuring that the Atlantis™ system components are appropriate

for the particular installation and the installation environment.

•Ensuring that the selected structure can support the Atlantis™

system under actual environmental loading conditions

•Using only Solar Mounts approved parts and installer–supplied

parts as specified by Solar Mounts. Substitution parts may void

the warranty

•Ensuring Solar Mounts’ systems are not installed on roofs with

a slope greater than 3°. (Unless approved by EOR)

•Ensuring safe installation of all electrical aspects of the Solar PV

System

•Ensuring the installation shall be conducted by qualified service

personnel only.

Installer Notes

Solar Mounts, LLC 300 Woolley Drive, Marshall, MI 49068 www.solargroundmounts.com

Thank you for purchasing Solar Mounts’ Atlantis™ flat roof top

ballasted racking system manufactured in Michigan. The system

has been configured to accommodate framed (30-51mm thick)

modules. Designed with the installer in mind, the Atlantis™

system allows for a quick installation and easy transportation.

Note: This installation guide must be read in its entirety prior

to installation.

Safety: All regional safety requirements should be followed

when installing the Atlantis system. All equipment/tools

should be properly maintained and inspected prior to use.

This manual is intended for use by professional installers

with a working knowledge of construction principals.

Warning: Solar Mounts’ Atlantis mounting system is

engineered and tested to withstand specific environmental

conditions when installed properly. Failure to do so my

decrease the system performance and/or void the warranty.

Site Selection

Solar Mounts, LLC 300 Woolley Drive, Marshall, MI 49068 www.solargroundmounts.com

Proper preparation of the ground or building rooftop must be

ensured for a well-performing system to be installed. This

includes using proper slip-sheets to protect roof membrane from

panels, racking, and ballast blocks.

For ground mount applications, the Atlantis™ system will typically

be mounted on a flat surface or slightly graded surface facing

South.

For rooftop mount applications, the Atlantis™ system must be

mounted on a debris free surface that passes inspection for

structural support and can withstand the additional PV array load.

General guidelines include:

•Choosing a clear area free of shading

•Preparing a well-drained pad of no more than three (3) degree

slope West to East

•Suggested four (4) foot border surrounding array

Tools Required

Solar Mounts, LLC 300 Woolley Drive, Marshall, MI 49068 www.solargroundmounts.com

The following tools are used for installation of the Atlantis system:

•Layout/BOM from SMLLC

•Open end, 7/16” Box Wrench

•100ft tape measure

•Mason string or chalk line

•3/8” Drive socket wrench with 7/16” Deep Sockets (for 5/16”

bolt on mid/end clamps)

•Suggested impact wrench, torque 12ft-lbs (144 in-lbs.)

•String line

•Concrete or stone ballast (project specific wind load analysis

shall be used to determine minimum weight requirement)

•Slip sheets

•5/16” socket (for #12 self-tapping screws on E-W bars)

•3/8” socket (for ¼-20 nuts/bolts on N-S bars)

Components List

Solar Mounts, LLC 300 Woolley Drive, Marshall, MI 49068 www.solargroundmounts.com

The Atlantis system consists of the following parts:

•Ballast Pans

•Panel Clamps

•Top-down compression bonding Mid-clamp

•Top-down compression bonding End-clamp (30, 35, 40, 45, 50mm)

•5/16 x 3” 18-8 SS bolt w/ lock and flat washer

•Wire Runs

•N-S wireway

•¼-20 x ¾” Flange-bolt and nut

•E-W wireway

•#12 x ¾” self-drilling screws (2/wireway)

•Ballast Bars

•2-Bar adders (15.5” long)

•3-Bar adders (22.89” long)

•4-Bar adders (30.89” long)

Assembly Instructions

Solar Mounts, LLC 300 Woolley Drive, Marshall, MI 49068 www.solargroundmounts.com

1. Create perpendicular lines for array alignment

Using a string line, create an East/West line. Generally this

would be the front or rear of the PV array. Next, establish a

North/South line perpendicular to the first line, near the center

of the array using a multiple of a 3-4-5 triangle. Larger triangles

of 15-20-25 or 30-40-50 should be used for larger arrays.

It is important to perform the layout independent of existing

building structure. Not all parapets or roof edges are square or

parallel. This could result in alignment issues with the PV array.

2. Set E-W tray distance

Use a pre-cut spacer to set the E-W distance between trays. The

spacer length should be:

Panel length (long) + .4” (panel clamp and tolerance)

This should be set from tray center (mounting holes) to tray

center.

Assembly Instructions (cont’d)

Solar Mounts, LLC 300 Woolley Drive, Marshall, MI 49068 www.solargroundmounts.com

3. Set South row of ballast pans

a. Place free edge of end pan along east west line ensuring the

pans remain square.

b. Use pre-measured spacer bar to set the distance between

modules per the formula in step #2.

c. Install ballast block in pans to secure location and prevent

movement. Ballast block plans are shown in engineering

drawings provided with SMLLC when requested:

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