SOLARFOCUS Octoplus Bedienungsanleitung

Operation manual für den Anlagenbetreiber

Read carefully before operating.

DR-6023-EN / v34-201904

Pellet boiler octoplus

1 About this manual

1 About this manual 2

2 Safety information 3

3 Warranty, guarantee, liability 3

4 Product information 5

4.1 Proper use 5

4.2 Fuel 5

4.3 Product description 5

4.4 Spare parts 5

4.5 Type plate 5

4.6 CE declaration of conformity 5

4.7 Safety devices 6

4.8 Functional components 7

4.9 Efficient and low-emission operation 7

4.10 Technical specifications 8

4.11 Dimensions 9

5 Use and operation 10

5.1 Main screen of the control unit 10

5.2 Boiler operating mode 10

5.3 Selection menu 10

5.3.1 Heating circuit output test 11

5.4 Customer menu 11

5.4.1 Required boiler values 11

5.4.2 Vacuum output 12

5.4.3 User lock 12

5.4.4 Message log 13

5.4.5 Operating hours counter 13

5.4.6 Qualified personnel menu 14

6 Heating circuit 17

6.1 Heating circuit settings 17

6.1.1 Heating circuit operating mode 17

6.1.2 General settings 18

6.1.3 Heating curve 18

7 DHW heating 20

7.1 Drinking water range in the buffer cylinder 20

7.2 Domestic hot water tank (external) 21

7.2.1 DHW tank settings 21

7.3 Fresh water module - FWM (optional) 22

8 Recirculation control 23

8.1 Circulation settings 23

8.2 Recirculation control - Options 23

9 Solar system 25

10 Temperature difference charge control 25

11 mySOLARFOCUS app 26

11.1 Requirements for use 26

11.2 Connecting the control to the internet 26

11.3 Register on the web server 26

11.4 Install app, register user 27

11.5 Add system 27

11.6 Use of the mySOLARFOCUS app 28

11.7 Approve additional users 28

12 Weatherman function 29

12.1 Information 29

12.2 Heating circuit 29

12.3 Domestic hot water 30

12.4 Buffer tank loading 31

13 Maintenance (and cleaning) 31

13.1 Required activities - overview 31

13.1.1 Empty ash container 32

13.1.2 Boiler cleaning - manual activities 33

13.1.3 Replace combustion grate 34

13.1.4 Check system pressure 34

13.1.5 Clean the exhaust box 34

13.1.6 Clean exhaust gas duct 35

13.1.7 Check safety valve 35

13.1.8 Replace pellet suction turbine 35

13.1.9 Maintenance by qualified personnel 35

14 Perform emissions measurement 35

14.1 Emission measurement for external boilers 36

15 Filling the pellet store 36

16 Troubleshooting 36

17 Boiler maintenance agreement 40

18 ErP product data sheet 43

1 About this manual

Dear customer,

To ensure reliable and efficient operation of your boiler,

the following points are extremely important:

–Professional planning and installation of the hea-

ting system.

–Training of customers in starting up the heating boi-

ler.

–Regular maintenance by the operator.

–Regular maintenance by qualified personnel.

–Comply with the specifications and instructions in

this manual.

Software version for control unit

The guide describes the software version 19.040 of

the controlecomanager-touch ;Main screen of the

control unit > 10

2 Operation manual octoplus

Content

2 Safety information

Language

The language of the original manual is German. All

other language versions of this manual are trans-

lations of the original.

Storage

Keep the manual for the entire service life of the pro-

duct and ready to hand. The manual must be pas-

sed on to the new owner when the product is

dismantled/reused. If the manual is lost or

destroyed, request a new copy from the manu-

facturer.

Tips and Warnings

The tips used in this manual are highlighted with

symbols and signal words. The signal word indi-

cates the level and nature of the danger and how to

avert it.

iIndicates information for correct handling of the

product.

!CAUTION - Failure to comply with this instruc-

tion could result in damage to property.

DANGER - Failure to comply with this instruc-

tion poses a danger to people.

Manufacturer

SOLARFOCUS GmbH

Werkstrasse 1, A-4451 St.Ulrich

Company register no. 281755x

Tel.: +43 7252 50 002-0, Fax: +43 7252 50 002-10

office@solarfocus.com

www.solarfocus.com

Technical questions about our products

–Service-Hotline

0043 7252 50002-4920

service@solarfocus.at

2 Safety information

Qualification of personnel

–The work procedures described in this manual

must be carried out by qualified specialist per-

sonnel.

–Work on electrical components must be performed

by trained electricians and in accordance with the

relevant laws and directives.

Installation and commissioning

–System may only be serviced and put into ope-

ration by certified qualified personnel

(SOLARFOCUS service technician or

SOLARFOCUS service partner.

Keep unauthorized persons and children away

–Danger of burns due to hot lines and hot com-

ponents, risk of injury from mechanically moving

parts. Keep unauthorised persons away, do not

leave children unattended, and control access to

the boiler room and fuel storage room.

Safety devices

–Never disengage the safety equipment of the hea-

ting system. In case of failure, arrange for

immediate repair.

Maintenance and repair

–Perform maintenance activities at the specified

intervals. No or incorrect maintenance leads to inef-

ficient operation, higher failure risk of the boiler and

increased potential for hazards.

Recommendation: Conclude maintenance con-

tract > 40

–Have repairs done by qualified personnel only

Improper repairs can lead to risks for the user and

impaired operation

–Store hot ashes only in metal containers. Never

put hot or warm ash in the dustbin. There is a great

danger of fire.

–For repairs use only original spare parts or parts

approved by the manufacturer (e.g. standard

parts).

Damage to the system

–If the electrical insulation on cables, plugs, swit-

ches becomes damaged, switch off the voltage

supply and have the insulation repaired.

–In the case of visible damage (e.g. thermal defor-

mation, mechanical damage) the operation of the

system must not be continued. The system may

only be operated if it is in perfect technical con-

dition.

3 Warranty, guarantee, liability

For warranty and warranty claims (with conclusion of a

maintenance contract) observe the following points.

–The warranty begins at the time at the time of han-

dover (delivery note, commissioning form).

–The warranty period is calculated from the date of

initial commissioning.

Operation manual octoplus 3

2 Safety information

–The warranty periods are based on the relevant

regulations.

–We must be notified promptly and accurately of

any damage incurred, so that the cause can be cla-

rified.

–The supply air into the boiler must not contain any

aggressive substances (such as chlorine or fluo-

rine compounds, used in cleaning agents, sol-

vents, adhesives, etc.). These can cause

corrosion in boiler and fireplace.

–If the system has defects despite correct instal-

lation (in compliance with the technical docu-

mentation), we grant a warranty provided that the

system has been examined by the plant customer

service (commissioning form).

–The guarantee applies to technical, construction-

related faults and faults in the manufacture of the

system that prevent correct and problem-free

usage.

–We shall not be liable for components that we have

not manufactured; however, we will be prepared to

transfer our rights to claim against the manu-

facturer of defective components to the purchaser.

–In fulfilling the warranty/guarantee services, we

shall cover only the assembly time and the mate-

rials used, but not any travel or accommodation

costs necessary for the fitters/engineers or any

return transport costs.

–SOLARFOCUS GmbH assumes no liability for

any consequential costs of damages.

–The repair and/or warranty replacement shall be

carried out on site or in the SOLARFOCUS factory

at our discretion.

–The company SOLARFOCUSwill determine whe-

ther such work requires a repair or whether the

parts are to be replaced free of charge.

Expiry of maintenance, warranty and gua-

rantee services:

The maintenance, warranty and guarantee services

expire if one of the following points applies:

–Non-observance of information in the planning,

installation and operation manual.

–Faults that occur due to use of unsuitable fuels > 5.

–Commissioning and maintenance carried out by

non-certified companies.

–Undocumented commissioning and maintenance

checklist

–Incorrect operation and failure to perform main-

tenance and cleaning as prescribed.

–Damage due to force majeure (water, fire, etc.).

–Damage during transport.

–Wilful damage.

–Insufficient energy or water, fault in the hydraulics.

–No claims can be accepted under the warranty if

unauthorised intervention (or action that has not

been explicitly approved by us) has been carried

out. In addition, the goods must be paid for within

the specified payment timeframe.

–It is almost impossible to produce flawless painted

parts; for this reason, slight defects that do not

adversely affect proper use shall not be deemed as

grounds for complaint.

Limitation of liability

SOLARFOCUS GmbH assumes no liability for injury

or material damage resulting from:

–Failure to observe the instructions in this manual.

–Use of the product for any purpose other than for

its intended use > 5.

–Deployment of unqualified personnel.

–Use of non-approved spare parts.

–Technical modification of the product by the sys-

tem operator.

4 Operation manual octoplus

4 Product information

4.1 Proper use

–The heating boiler octo plus is intended for heating

up water in closed heating systems.

–Only use fuel as specified in the next chapter Fuel.

4.2 Fuel

Pellets

Use wood pellets only in accordance with these spe-

cifications:

–Pellets according to the ISO 17225-2 standard,

class A1.

–Pellets that meet the additional ENplus cer-

tification.

–Pellets that meet the additional DINplus cer-

tification.

4.3 Product description

–The octo plus is a boiler for the combustion (gasifier

technology) of wood pellets

–The boiler has an automatic fuel ignition system,

automatic fuel supply and automatic cleaning of

the heat exchanger.

–The ash produced is collected in an ash box, which

must be emptied at regular intervals.

4.4 Spare parts

For repairs use only original spare parts or parts appro-

ved by the manufacturer (e.g. standard parts).

The manufacturer cannot accept any liability for

damage caused by spare parts not authorised by the

manufacturer.

4.5 Type plate

4.6 CE declaration of conformity

The conformity of the produce is declared by the manu-

facturer in accordance with the Machinery Directive

2006/42/EC; the documents are available for inspec-

tion at the manufacturer.

The product corresponds to Directive 2011/65/EU

(RoHS 2) and does not use any materials containing

asbestos. The product does not contain any PCB or

mercury.

product certification number

octoplus 10 HTSMCS1104/02

octoplus 15 HTSMCS1104/01

octoplus 22 HTSMCS1426/01

Operation manual octoplus 5

4 Product information

4.7 Safety devices

Heat dissipation

–This function of the boiler control is a safety device

that prevents overheating of the boiler.

–Functioning: If the boiler temperature exceeds the

set Heat dissipation maximum boiler temperature

(in the service menu - General Settings), all pumps

relating to the energy consumer units (e.g. heating

circuit, DHW tank, buffer tank, etc.) will be swit-

ched on and the heating circuit mixer opened. In

this way, energy is drained from the boiler and it

may be possible to prevent other safety devices

tripping.

–If the boiler temperature falls below the set Heat

dissipation maximum boiler temperature minus

1°C again, the pumps and mixers will be operated

in standard mode again.

Overtemperature reset (OTR)

The safety temperature limiter (STL) is a safety device

that prevents overheating of the boiler.

Functioning: The STL stops the heating process at a

boiler temperature ~95°C (exclusively electrical func-

tion; fuel and air supply are interrupted).

After tripping, the STL must be manually released

again by unscrewing the black sealing cap 1and pres-

sing the button as soon as the boiler temperature falls

below 60°C.

If the safety overtemperature reset trips, this is indi-

cated in the boiler control display.

Fig. 2-1: Position of the overtemperature reset

Safety valve (to protect against excess pres-

sure in the system)

–The safety valve 1is a safety device for protecting

against overpressure in the water circuit of the hea-

ting system.

–Functioning: The valve opens when the system

pressure exceeds 3 bar. Water/steam are dischar-

ged into an open drain via a discharge line, which

avoids consequential damage to the heating sys-

tem. The valve is closed during normal operation.

–For normative specification see EN 12828.

Fig. 2-2: Safety valve integrated into boiler safety group

EMERGENCY OFF switch

–The EMERGENCY OFF switch is a manually ope-

rated safety device. The burner and the fuel supply

to the boiler are stopped. Circulation pumps remain

in operation to dissipate heat and cool the boiler.

–The switch must be installed outside the boiler

room in a safe place that is easy to access.

6 Operation manual octoplus

4 Product information

4.8 Functional components

1 Suction turbine for conveying the pellets

2 Filling level sensor

3 Controls (touch display)

4 Lambda sensor

5 Electrical power element

6 Intermediate pellet store

7 Heat exchanger cleaning active (auger)

8 ID fan

9 Flue gas pipe

10 Ignition device (glow pencil)

11 Screw pellet feeder with rotary valve

12 Solar coil

13 Ash roller

14 Ash container

15 Combustion grate

4.9 Efficient and low-emission operation

Please note the following recommendations from the

EU Energy Efficiency Directive:

Use of a buffer tank

As the most complete combustion of wood pellets is

possible only when the boiler is in normal operation

and as greater losses and higher emissions occur

during the warm-up and burn-out phases, the use of a

buffer tank is recommended.

This tank stores the water heated by the boiler, allo-

wing the connected devices (e.g. heating circuit, DHW

tank, fresh water module, etc.) to access it as requi-

red. This ensures sufficiently long, uninterrupted com-

bustion periods for the boiler.

Use of high-efficiency heating pumps

When using external heating pumps (e.g. return tem-

perature rise, heating circuit pumps, etc.), high-effi-

ciency pumps with energy efficiency class A should

preferably be used.

This delivers savings potential of up to 80 % in drive

energy (compared to conventional heating pumps) with

identical feed results.

Operation manual octoplus 7

4.10 Technical specifications

octo plus 10 15 15.5 22

Capacity [kW] 2.9– 9.9 2.9– 14.9 4.6– 15.5 6.6 - 22

Energy efficiency class A+

Dimensions

Width [cm] 88 97

Depth with fan [cm] 146 159

Height [cm] 188

Minimum room height [cm] 201

Tank installation dimensions [cm] >75 >80

Tilted height [cm] 177 186

Tank diameter without insulation [cm] 70 79

Weight

Tank weight [kg] 150 190

Total boiler weight (tank including attach-

ments) [kg] 348 377

Water side

Tank volume [l] 550 800

Max. permissible operating pressure [bar] 3

Solar coil area [m²] 1.8 2.4

Solar register content [l] 11.9 15.9

Fuel

Fuel Wood pellets acc. to EN17225-2, ENplus-A1

Capacity of intermediate pellet store [l] 49

Flue gas side

Flue gas pipe diameter [cm] 13

Height to centre of flue pipe [cm] 38 39

Flue gas mass flow full load [g/s] 5.5 8.4 8.6 11

Flue gas mass flow partial load [g/s] 2.5 2.5 2.6 3.8

Maximum flue gas temperature [1] full load [°C] 140

Maximum flue gas temperature [1] partial

load [°C] 100

Minimum draught requirement [2] [Pa] 5

Emissions according to test report

Flue gas values [3] from test report:

Test institute / test report no.

Austria /10-UW-

Wels-EX-053-2

Austria /10-UW-

Wels-EX-053-1

Austria /14-UW-

Wels-EX-70

Austria /14-UW-

Wels-EX-70

Date of the test report 21/06/2010 21/06/2010 21/08/2015 10/09/2014

CO full load [mg/m³] 70 40 38 17

CO Partial load [mg/m³] 165 165 161 125

NOx full load [mg/m³] 103 101 102 103

NOx partial load [mg/m³] 104 104 104 105

Org. C full load [mg/m³] <1 2 3

Org. C partial load [mg/m³] 2.7 2.6 3

Dust content full load [mg/m³] 16 19 19 18

Dust content partial load [mg/m³] 15 15 15 20

[1] Flue gas temperature can be adjusted electronically.

[2] A draught stabiliser must be fitted if the specified draught of 15 Pa is exceeded (Caution:In a boiler with room-sealed operation, use a room-

sealed independent draught limiter)

[3] Flue gas values in mg/m3are based on 13% O2of the volume flow

Thermal overload protection and a return booster are not required for the octo plus heating boilers.

4 Product information

8 Operation manual octoplus

4 Product information

Operation manual octoplus 9

4.11 Dimensions

octoplus 10, 15

octoplus 15.5, 22

5 Use and operation

Touch display for operation

If the boiler is supplied with a mains power supply, the

boiler control startsecomanager-touch. The control is

started up to show the main screen.

iOperate the touch display with your fingers, do

not use any hard objects.

If no inputs are made for 5 minutes (factory setting),

the display will switch to standby mode.

Tapping the display again restarts the display with the

main screen.

Buffer battery in operating element

A replaceable buffer batter (CR2032) ensures that data

(time, settings) are retained in the operating element

when the supply voltage is switched off.

5.1 Main screen of the control unit

Fig. 2-3

1 Software version for control unit

2 Tank temperature top

3 Tank temperature centre

4 Tank temperature bottom

5 Residual oxygen content in the flue gas

6 Outside temperature

7 Boiler output (rotational speed of induced

draught fan)

8 Boiler operating mode > 10

9 Status line

Tapping the main screen changes to the Selection

menu > 10

5.2 Boiler operating mode

1Chimney sweep function

This function is used to perform the emission mea-

surements prescribed by law.

►Perform emissions measurement > 35

2STOP

The burner is switched off. No heating requirements of

the consumers are fulfilled.

!WARNING - The burner must not start! Only

the automatic start-up of the heating circuit

pump is active to protect against frost.

3START

After pressing the START button, the burner is in the

selected operating mode and ready for operation, and

is able to fulfil heating requests from the consumers.

The burner goes into standby as soon as a heating

request is fulfilled, or the time release > 11 is no longer

available.

5.3 Selection menu

Fig. 2-4:Selection menu

1 Customer menu > 11

2 Heating circuit output test > 11

CAUTION, only to be undertaken by qualified

personnel.

3 Heating circuit > 17

4 Domestic hot water heating > 20

5 Circulation control (optional) > 23

7 Solar system (optional) > 25

8 Temperature difference, charge control (optio-

nal) > 25

10 Weatherman function (optional) > 29

11 Information

15 Boiler cleaning > 31

10 Operation manual octoplus

Andere Handbücher für octoplus

Inhaltsverzeichnis

Andere SOLARFOCUS Kessel Handbücher

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