SolidHub HSE1000/3 Kurzanleitung

ASSEMBLY & OPERATING INSTRUCTIONS

Semi-Electric Forklift

HSE1000/3

Read and observe the operating instructions and warnings before using the truck

2+44(0)20 - 78 94 15 16 info@topregal.com www.topregal.com

CONTENT

GENERAL Preface 3

Structural Data Form 3

Safety Guidance 3

Maintenance 4

How to charge storage battery 4

Control Panel 4

Troubles Shooting 5

Part 1 6 – 7

Part 2 8 – 9

PART LIST

›

Available immediately

›

5-year guarantee

›

Cash & carry discount of 5%

›

Direct from the manufacturer

GENERAL

Model HSE1000/3

Load capacity Kg 1000

Lifting height mm 3000

Fork Size mm (l x w x h) 1100 x 160 x 60

Mast height, lowered Mm 2080

Fork height, lowered Mm 85

Lift speed unladen

mm/sec

130

laden 80

Lowering speed unladen 0~190

laden 0~420

Battery DC,12V,120AH

Lifting motor DC,12V,1500W

PREFACE

Congratulations on the purchase of your new HSE1000/3 semi-electric forklift truck, this easy to use truck is made of

high quality materials, specially designed for long lasting and reliable operation. For your own safety and for the correct

operation of the truck, please read and follow these operating instructions before using the truck. It is best to keep this

operating manual in a safe place. Check the truck for transport damage. Damaged electric forklifts must not be used.

STRUCTURAL DATA FORM

SAFETY GUIDANCE

• Always read the warning signs on the truck and the instructions in this manual before use.

• Only operate the lift truck if you are familiar with it and have been trained to do so.

• Only use the truck after you have checked that it is in perfect condition. Pay particular attention to the chain, wheels,

drawbar, chassis, control unit, mast, battery, etc.

• Do not use on very dirty floors or in explosive environments.

• Do not transport persons on the forks.

• When lifting the forks, make sure that nobody stands or walks under the forks.

• Wear gloves during use.

• Do not move the stacker if the goods are lifted to a height above 300 mm.

• When transport/lifting goods, all persons should maintain a safety distance of 600 mm.

• Always distribute the weight of the goods evenly on both forks. Never use only one fork. The centre of gravity of the

goods should be in the middle of the two forks.

• Do not charge beyond the maximum capacity.

• Check the battery fluid regularly before using or charging the battery, if it is not sufficient, top up with distilled water.

Please wear suitable protective clothing (glasses, gloves)!

• The battery should be charged in a dry and ventilated place and away from open fire.

• Set the forks to their lowest position when the truck is not in use.

4+44(0)20 - 78 94 15 16 info@topregal.com www.topregal.com

GENERAL

MAINTENANCE

Hydraulic oil

Please check the oil level every six months. The oil can be hydraulic

oil: ISO VG32, its viscosity should be 32cSt at 40oC, total volume is about 4.0lt.

Daily check and maintenance

Check the truck daily before use, paying particular attention to the wheels and axles. Foreign objects such as cloths/cloths,

etc. can block the wheels, fork, mast or chain. When you have finished working with the truck, unload the forks and lower

them to the lowest position.

Care of moving parts

Use engine oil or grease to lubricate all moving parts.

HOW TO CHARGE STORAGE BATTERY

After approximately 4 hours (normal load) the battery of the truck must be charged. Only charge the battery in well

ventilated places. When charging is complete, disconnect the plug from the mains and store it safely in the chassis.

Charging takes approximately 6 hours if the battery is completely discharged. charge the battery when the voltage is

less than 10 volts.

• Charge the battery when the voltage is less than 10 volts.

• Please check the battery fluid before charging, if it is not sufficient, add some distilled water. Please always wear suitable

protective clothing (glasses, gloves)!

• The charging environment should be ventilated and away from fire sources.

• If the truck is not used for a long time, charge it for at least two hours per week.

• The voltage at the display should not exceed 15 volts when charging.

• Do not use the truck when charging.

CONTROL PANEL

Emergency switch

When actuated, the power supply is disconnected, by turning the emergency switch clockwise, the power supply is restored.

Voltmeter

Display of the battery voltage. If the voltage is below 10 volts, do not use the truck, but charge it first.

Control stick

This joystick controls the lowering or lifting of the forks.

Voltmeter

Handle

Emergency Switch

Recharge Socket

›

Available immediately

›

5-year guarantee

›

Cash & carry discount of 5%

›

Direct from the manufacturer

GENERAL

No. Trouble Clause Fixing Methods

1The forks cannot be lifted to

the maximum height.

• The hydraulic oil is not sufficient. • Fill up with oil.

2The forks cannot be lifted.

(engine running)

• No hydraulic oil.

• The oil shows impurities.

• Fill up with oil.

• Change the oil.

3 The engine is not running.

• The emergency switch was pressed and the power was

switched off.

• The voltage is too low.

• The connections of the electrical cable are loose.

• The contact of the DC motor is poor.

• Turn the emergency switch clockwise to turn on

the power.

• Charge the battery.

• Turn it tight.

• Replace them with new ones.

4 The forks cannot

can be lowered.

• The piston rod or mast was deformed by a partial load or

overload on one side.

• The fork was held in the high position for a long time, with

the piston rod being exposed due to rust and jamming of

the rod.

• The drain valve of the pump is not opened.

• Replace these with a new one.

• Keep the fork in the lowest position when not in

use and pay more attention to the lubrication of

the rod.

• Check it, if it is damaged, replace it with a new

one.

5 Leaks

• Sealing parts are worn or damaged.

• Some parts are cracked or worn.

• Replace them with new ones.

6The fork lowers without the

release valve working.

• The impurities in the oil mean that the drain valve cannot

close tightly.

• Sealing parts worn or damaged.

• The drain valve is damaged.

• Replace with new oil.

• Replace them with new ones.

7The battery cannot

to be recharged.

• The battery is bad.

• The charging plug is loose.

• Replace it with a new one.

• Screw it tight.

TROUBLES SHOOTING

It is strictly forbidden to carry out repairs without permission or training!

6+44(0)20 - 78 94 15 16 info@topregal.com www.topregal.com

PARTS LIST

PART 1

›

Available immediately

›

5-year guarantee

›

Cash & carry discount of 5%

›

Direct from the manufacturer

PARTS LIST

No. Code No. Name Qty.

1 SPN10.0-6 Protective cover splint 6

2 GB/T 818-2000 Cross recess pan head screw M6× 20 14

3 SPN10.0-4B Protective cover 1

4 SPN10.0-4C Protective cover 1

5 SPN10.9-2 Electrical cover 1

6 GB/T 96.2-2002 Large (big) plain washer ø 6 6

7 GB 2674-86 Allen cup head screws M10× 25 2

8 SPN10.4-3 Gland 2

9 GB/T 276-94 Deep groove ball bearing 6205 12

10 GB/T 297-94 Tapered roller bearing 30205 2

11 GB/T 97.1-2002 Flat washer ø 24 3

12 SPN10.6.1 Driven gear carrier 1

13 SPN10.4.1 Steering handle 1

14 SPN10.4-1 Pin roll 1

15 GB 894.1-86 Circlip for shaft ø 10 4

16 GB 894.1-86 Circlip for shaft ø 12 7

17 SPN10.4-2 Connecting shaft 1

18 SPN10.4-6 Spacer bush 2

19 SPN10.4-7 Gas spring 1

20 SPN10.4-4 Gas spring shaft 1

21 SPN10.5-7 The push rod screw 1

22 GB_T 2084-94 Cylindroid helical-coil compression spring 1

23 SPN10.5-4 Skate brake 1

24 SPN10.5-8 CAM pedal 1

25 SPN10.5-3 Pin roll 1

26 GB/T 70.1-2000 Hexagon socket cap screws M12× 100 2

27 SPN10.5-2 Axle sleeve 4

28 GB/T 276-94 Deep groove ball bearing 6204 10

29 SPN10.5-1 Bushing 2

30 SPN10.5.2 Nylon wheel 2

31 GB/T 93-1987 Spring washer ø 12 2

32 GB/T 6170-2000 Hex nut M12 2

33 SPN10.5.1 The brake wheel frame components 1

34 ISO08A Chain 2

35 SPN10.5-5 Shaft ﬁller washer 2

36 SPN10.4-80 Steering Chain wheel 2

37 GB/T 1096-2003 General ﬂat key 6× 8 1

38 SPN10.4.2B The handle base 1

39 SPN10.4-5 Steering shaft 1

40 SPN10.4.3-2 Strainer 2

41 GB/T 41-2000 Hex nut M10 9

42 SPN10.4.3-1,4 Tension bolt 4

43 GB/T 6176-2000 Hex nut M18× 1.5 1

44 GB/T 93-1987 Spring washer ø 10 7

45 GB/T 95-2002 Flat washer ø 10 5

46 CMB1-VB1303060-120 Pump station 1

47 TY-01.36 Emergency Stop Switch 1

48 TY-01.42 SPN charging plug 1

49 GB/T 818-2000 Cross recess pan head screw M4× 20 4

50 GB 923-88 Acorn nut M10 1

51 GB 923-88 Acorn nut M8 2

52 GB/T 41-2000 Hex nut M8 2

53 GB/T 93-1987 Spring washer ø 8 2

54 GB/T 95-2002 Flat washer ø 8 2

SPN10.20.1 The door frame component 1

SPN10.25.1 The door frame component 1

SPN10.30.1 The door frame component 1

SPN10.35.1 The door frame component 1

56 GB/T 5781-2000 Hex bolt thread M10× 55 1

8+44(0)20 - 78 94 15 16 info@topregal.com www.topregal.com

PARTS LIST

PART 2

›

Available immediately

›

5-year guarantee

›

Cash & carry discount of 5%

›

Direct from the manufacturer

PARTS LIST

No. Code No. Name Qty.

57 SPN10.0-2 Oil cylinder hoop 1

58 SPN10.7-3 Stent 2

59 PN10.7-1 Nylon guide wheel 2

60 SPN10.7-2 Pin roll 2

61 GB/T 70.1-2000 Hexagon socket cap screws M8× 16 5

62 SPN10.8-6 Oil connection 1

63 GB/T 70.1-2000 Hexagon socket cap screws M10× 25 2

64 GB/T 97.1-2002 Flat washer ø 10 2

65 TY-01.43 Coulombmeter 1

66 SPN10.9.1 Distribution box 1

67 12V120Ah Battery 1

68 SPN10.8-2T Block cover 1

69 SPN10.8-3 Bushing 1

SPN10.8-4 Oil cylinder body 2.0 1

SPN10.8-4 Oil cylinder body 2.5 1

SPN10.8-4 Oil cylinder body 3.0 1

SPN10.8-4 Oil cylinder body 3.5 1

71 GB/T3683-92 High-pressure oil pipe 1

SPN10.20.2 The inner frame welded components 1

SPN10.25.2 The inner frame welded components 1

SPN10.30.2 The inner frame welded components 1

SPN10.35.2 The inner frame welded components 1

SPN10.8-1 Piston rod2.0 1

SPN10.8-1 Piston rod2.5 1

SPN10.8-1 Piston rod3.0 1

SPN10.8-1 Piston rod3.5 1

74 SPN10.8-5 Piston rod 1

75 SPN10.8-9 Detent ring 1

ISO12A Chain2.0 2

ISO12A Chain2.5 2

ISO12A Chain3.0 2

ISO12A Chain3.5 2

77 SPN10.0-1 ChainPull rod 2

78 GB/T 6170-2000 Hex nut M14 4

79 GB/T 93-1987 Spring washer ø 14 2

80 SPN10.2-5(G) Chain wheel 2

81 GB 894.1-86 Circlip for shaft ø 20 4

82 GB 893.1-86 Circlip for hole ø 47 1

83 12V20A Charger 1

84 GB/T 70.1-2000 Hexagon socket cap screws M10× 20 2

85 SPN10.2-2 Pull rod 1

86 GB/T 77-2000 Hexagon socket set screw with ﬂat point M12× 20 8

87 SPN10.2-1 Inner frame idler wheel 4

88 GB 894.1-86 Circlip for shaft ø 25 4

89 GB 893.1-86 Circlip for hole ø 52 4

90 SPN10.3-3 Lateral pressure pad 4

91 SPN10.0-1 Front wheel 2

92 SPN10.0-3 Small shaft 2

93 SPN10.3.1 Fork Frame welded 1

94 SPN10.3.2-2 Adjusted bafﬂe plate 2

95 SPN10.3.2 Fork 2

96 SPN10.3-2 Major axis 1

97 GB 894.2-86 Circlip for shaft ø 32 2

98 SPN10.3-1 Pallet rack roller 4

99 GB 894.2-86 Circlip for shaft ø 25 4

100 GB 893.2-86 Circlip for hole ø 52 4

101 SPN10.3-3 Lateral pressure pad 4

V 26.05.20

TOPREGALL GmbH, Industriestrasse 3, 70794 Filderstadt, Germany

Telephone +44(0)20 - 78 94 15 16

Email info@topregal.com, Website www.topregal.com

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