Sony HKSP-R80 Bedienungsanleitung

ROUTING SWITCHER CONTROLLER

HKSP-R80

ROUTING SWITCHER BACKUP CPU

HKSP-R81

MAINTENANCE MANUAL

1st Edition (Revised 1)

Serial No. 10001 and Higher (HKSP-R80)

Serial No. 20001 and Higher (HKSP-R81)

HKSP-R80

!WARNING

This manual is intended for qualified service personnel only.

To reduce the risk of electric shock, fire or injury, do not perform any servicing other than that

contained in the operating instructions unless you are qualified to do so. Refer all servicing to

qualified service personnel.

!WARNUNG

Die Anleitung ist nur für qualifiziertes Fachpersonal bestimmt.

Alle Wartungsarbeiten dürfen nur von qualifiziertem Fachpersonal ausgeführt werden. Um die

Gefahr eines elektrischen Schlages, Feuergefahr und Verletzungen zu vermeiden, sind bei

Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen. Andere als die angegeben

Wartungsarbeiten dürfen nur von Personen ausgeführt werden, die eine spezielle Befähigung

dazu besitzen.

!AVERTISSEMENT

Ce manual est destiné uniquement aux personnes compétentes en charge de l’entretien. Afin

de réduire les risques de décharge électrique, d’incendie ou de blessure n’effectuer que les

réparations indiquées dans le mode d’emploi à moins d’être qualifié pour en effectuer d’autres.

Pour toute réparation faire appel à une personne compétente uniquement.

HKSP-R80

When using a LAN cable:

For safety,do not connect to the connector for

peripheral device wiring that might have excessive

voltage.

1 (P)

CAUTION

Danger of explosion if battery is incorrectly replaced.

Replace only with the same or equivalent type

recommended by the manufacturer.

Dispose of used batteries according to the

manufacturer’s instructions.

Vorsicht!

Explosionsgefahr bei unsachgemäßem Austausch

der Batterie.

Ersatz nur durch denselben oder einen vom

Hersteller empfohlenen ähnlichen Typ. Entsorgung

gebrauchter Batterien nach Angaben des

Herstellers.

ATTENTION

Il y a danger d’explosion s’il y a remplacement

incorrect de la batterie.

Remplacer uniquement avec une batterie du même

type ou d’un type équivalent recommandépar le

constructeur.

Mettre au rebut les batteries usagées conformément

aux instructions du fabricant.

ADVARSEL!

Lithiumbatteri-Eksplosionsfare ved fejlagtig

håndtering.

Udskiftning måkun ske med batteri

af samme fabrikat og type.

Levér det brugte batteri tilbage til leverandøren.

ADVARSEL

Lithiumbatteri - Eksplosjonsfare.

Ved utskifting benyttes kun batteri som

anbefalt av apparatfabrikanten.

Brukt batteri returneres

apparatleverandøren.

VARNING

Explosionsfara vid felaktigt batteribyte.

Använd samma batterityp eller en likvärdig typ

som rekommenderas av apparattillverkaren.

Kassera använt batteri enligt gällande

föreskrifter.

VAROITUS

Paristo voi räjähtää jos se on virheellisesti

asennettu.

Vaihda paristo ainoastaan laitevalmistajan

suosittelemaan tyyppiin.

Hävitäkäytetty paristo valmistajan ohjeiden

mukaisesti.

HKSP-R80

2 (P)

For the customers in the Netherlands

Voor de klanten in Nederland

Hoe u de batterijen moet verwijderen, leest u in de tekst

van deze handleiding.

Gooi de batterij niet weg maar lever deze in als klein

chemisch afval (KCA).

Für Kunden in Deutschland

Entsorgungshinweis: Bitte werfen Sie nur entladene

Batterien in die Sammelboxen beim Handel oder den

Kommunen. Entladen sind Batterien in der Regel dann,

wenn das Gerät abschaltet und signalisiert “Batterie

leer”oder nach längerer Gebrauchsdauer der Batterien

“nicht mehr einwandfrei funktioniert”. Um

sicherzugehen, kleben Sie die Batteriepole z.B. mit

einem Klebestreifen ab oder geben Sie die Batterien

einzeln in einen Plastikbeutel.

1 (E)

HKSP-R80

Table of Contents

Manual Structure

Purpose of this manual ........................................................................................ 3 (E)

Related manuals................................................................................................... 3 (E)

Contents ............................................................................................................... 4 (E)

Trademarks .......................................................................................................... 4 (E)

1. Service Overview

1-1. Notes on Repair Parts ............................................................................ 1-1 (E)

1-2. Replacement of Fuse / IC Link ............................................................. 1-1 (E)

1-3. Error Indication ..................................................................................... 1-2 (E)

1-4. Replacement of Board ........................................................................... 1-3 (E)

1-4-1. Front Side .............................................................................1-3 (E)

1-4-2. Rear Side .............................................................................. 1-4 (E)

1-5. Replacement of Lithium Battery ........................................................... 1-6 (E)

1-6. Operation after Replacement of IC ....................................................... 1-7 (E)

1-6-1. IC602 (CPU-355 Board) ...................................................... 1-7 (E)

1-6-2. IC603 to IC605 (CPU-355 Board) ....................................... 1-8 (E)

1-6-3. EEPROM .............................................................................. 1-9 (E)

1-6-4. IC201 (CPU-355 Board) .................................................... 1-12 (E)

1-6-5. IC302 (CPU-355 Board) .................................................... 1-12 (E)

1-7. Confirmation of Board Information .................................................... 1-12 (E)

1-8. Writing the MAC Address .................................................................. 1-14 (E)

1-9. Upgrading the PLD Version................................................................ 1-15 (E)

1-10. Upgrading Software Version............................................................... 1-16 (E)

1-11. Confirmation of Version ..................................................................... 1-18 (E)

2. Spare Parts

3. Semiconductor Pin Assignments

4. Overall Block Diagram

2 (E) HKSP-R80

5. Schematic Diagrams

CN-2334 SUFFIX: -11 ........................................................................... 5-2

SUFFIX: -12 ..................................................................... 5-2 (a)

CN-2335 SUFFIX: -11 ........................................................................... 5-6

SUFFIX: -12 ..................................................................... 5-6 (a)

CPU-355 ................................................................................................ 5-9

IF-844 .................................................................................................. 5-22

IF-1160 .................................................................................................. 5-23

LE-264 .................................................................................................. 5-25

6. Board Layouts

IF-844 .................................................................................................... 6-1

IF-1160 .................................................................................................... 6-1

LE-264 .................................................................................................... 6-1

CN-2334 SUFFIX: -11 ........................................................................... 6-2

SUFFIX: -12 ..................................................................... 6-2 (a)

CN-2335 SUFFIX: -11 ........................................................................... 6-3

SUFFIX: -12 ..................................................................... 6-3 (a)

CPU-355 ................................................................................................... 6-4

3 (E)

HKSP-R80

Manual Structure

Purpose of this manual

This manual is the maintenance manual of Routing Switcher Controller HKSP-R80

and Routing Switcher Backup CPU HKSP-R81.

This manual is intended for use by trained system and service engineers, and

describes the information for maintenance and detailed service.

Related manuals

The following manuals are prepared for HKSP-R80/R81.

.Operation Manual (Supplied with HKSP-R80)

This manual describes the software application and operation of HKSP-R80.

.Installation Manual (Supplied with HKSP-R80)

This manual describes the information on installing the HKSP-R80/R81.

.System Setup Manual (Supplied with HKSP-R80)

This manual describes the software initialization and operation confirmation.

.Protocol Manual (Available on request)

This manual describes the protocol for controlling this board. The manual below is

provided for the protocol that this board can support.

If this manual is required, please contact your local Sony Sales Office/Service

Center.

S-BUS PROTOCOL AND COMMAND SPECIFICATIONS

(S-BUS remote terminal control protocol)

Part No.: 9-977-477-1X

.“Semiconductor Pin Assignments”CD-ROM (Available on request)

This “Semiconductor Pin Assignments” CD-ROM allows you to search for

semiconductors used in B&P Company equipment.

Semiconductors that cannot be searched for on this CD-ROM are listed in the

service manual for the corresponding unit. The service manual contains a com-

plete list of all semiconductors and their ID Nos., and thus should be used together

with the CD-ROM.

Part number: 9-968-546-XX

4 (E) HKSP-R80

Contents

This manual is organized by following sections.

Section 1 Service Overview

This section explains the information and procedure required for service such as lists

of error code and remedy, procedure for writing of board information after

replacement of IC, and procedure for upgrading software version.

Section 2 Spare Parts

This section describes the spare parts.

Section 3 Semiconductor Pin Assignments

This section contains information on semiconductors used for unit.

It includes a complete list of the semiconductors and their ID Nos. for retrieving

information on “Semiconductor Pin Assignments”CD-ROM, which is available

separately.

Please refer to this section together with the “Semiconductor Pin Assignments”CD-

ROM.

Information on the semiconductors not contained in the CD-ROM at the time of

issue of this manual, if any, is given in this section as well.

Section 4 Overall Block Diagram

This section describes the overall block diagram.

Section 5 Schematic Diagrams

This section describes the schematic diagrams of each board.

Section 6 Board Layouts

This section describes the board layouts of each board.

Trademarks

Trademarks and registered trademarks used in this manual are follows.

.Windows 98, Windows 2000, Windows XP, and MS-DOS are registered

trademarks of Microsoft Corporation.

.IBM and AT are registered trademarks of International Business Corporation.

.Ethernet is a registered trademark of Xerox Corporation.

Other system names, product names, and company names appearing in this manual

are trademarks or registered trademarks of their respective holders.

1-1 (E)

HKSP-R80

Section 1

Service Overview

1-1. Notes on Repair Parts

1. Safety Related Components Warning

Components marked !are critical to safe operation.

Therefore, specified parts should be used in the case of

replacement.

2. Standardization of Parts

Some repair parts supplied by Sony differ from those

used for the unit. These are because of parts common-

ality and improvement.

Parts list has the present standardized repair parts.

3. Stock of Parts

Parts marked with “o”at SP (Supply Code) column of

the spare parts list may not be stocked. Therefore, the

delivery date will be delayed.

1-2. Replacement of Fuse / IC Link

A fuse and IC link are critical parts to safe operation.

Replace this component with Sony parts whose part

numbers appear in this manual published by Sony.

If not, this may cause a fire or electric shock.

Be sure to use the specified component in this manual.

The fuses and IC links are mounted on the boards below.

Be sure to replace with the specified fuse and IC link as

shown below after removing the foreign substances that

may cause the shorts.

CPU-355 board

Ref No. (Address) Description Parts No.

F1201 (C-3) Fuse Chip !1-533-999-21

2A/125V

CN-2334 board

Ref No. (Address) Description Parts No.

F101 (A-1) Fuse Chip !1-533-998-21

1A/125V

PS101 (B-2) IC Link 2.5A !1-576-398-21

CN-2335 board

Ref No. (Address) Description Parts No.

F101 (A-1) Fuse Chip !1-533-998-11

1A/125V

1-2 (E) HKSP-R80

Error code Error symbol

E.27 SBUS

E.50 BT

E.80 MEM

E.FE PG

E.FF CN

Warning code

Error code Error symbol

W.60 REF

(Not displayed)

1-3. Error Indication

When an error or warning occurs, PFV-SP series and HKSP-R80 operate as follows.

.The output of 4-pin (BOARD ERROR OUT) or 5-pin (BOARD WARNING OUT) of the STATUS

OUT connector of the connector panel of the PFV-SP series becomes high impedance (low level in

normal operation).

.The STATUS indicator of the PFV-SP series blinks in red (error) or in green (warning).

.The STATUS indicator of the indicator panel of the CPU-355 board blinks in red (error) or in green

(warning).

.The error code and error symbol are displayed on the status indicator of the indicator panel of the CPU-

355 board alternately.

When there is no error, “R80”is displayed on the status indicator. On similar occasions, when the BZR-

IF810 is installed in the HKSP-R80, “810”is displayed. (The STATUS indicator lights in green.)

For the error message displayed on the personal computer (terminal emulator) connected to the

REMOTE3 connector or DATA connector, refer to the system setup manual supplied with the HKSP-

R80.

Error code

Description

Although S803-1 is set to OFF

(SYNC), no reference signal is input.

Although the CPU-355 board for

backup is installed, it does not start.

Remedy

Input the reference signal to the

connectors (REF IN A/B) of the PFV-SP

series correctly and set the reference

channel used in S802-7 (REF A/B)

correctly. In the case that the reference

signal is not used, set S803-1 to ON

(ASYNC).

Replace the CPU-355 board for backup.

Description

Connection error of S-BUS

Error of lithium battery (BT501) for

backup

Error of the checksum of ROM (IC602

to IC605) or writing error of RAM

(IC503 to IC506)

When restarting the HKSP-R80 after

rewriting the application software, this

error code is displayed.

However, it does not indicate

abnormal state.

System does not start for a reason

that the program is not downloaded

correctly.

Connector board is not installed in the

correct slot or no connector board is

installed in the slot.

Remedy

Check the connections among the

devices in the S-BUS link, then attach a

75 Zterminator.

Replace the lithium battery. (Refer to

Section 1-5.)

Replace the corresponding IC.

Download the program again.

Install the connector board in the slot

correctly.

1-3. Error Indication

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