Sony PRS-500 Bedienungsanleitung

SERVICE MANUAL

Sony Corporation

Connect Business Division

Published by SonyTechno Create Corporation

US Model

PORTABLE READER SYSTEM

9-887-332-01

2006I1678-1

Ver. 1.0 2006.09

SPECIFICATIONS

PRS-500

Power source

Built-in rechargeable battery: DC IN 3.7V

AC power adapter: DC IN 5.2V

Battery life (continuous playback)

Approx. 7500 pages (when the battery is fully charged)

User available capacity

Approx. 64MB

Available storage capacity of Sony Reader may vary.

Operating temperature

5 to 35 ˚C (41 to 95 ˚F)

Dimensions (w/h/d)

Approx. 6.9 x 4.9 x 0.5 inches

(maximum, without soft cover)

Mass

Approx. 9 oz (without soft cover)

Supplied accessories

AC Adaptor (1)

Power Cord (1)

USB Connection Cord (1)

Application Soft (1)

Instruction (1)

Warranty Card

Optional accessories

Cradle for Reader BCR-RU1

Design and specifications are subject to change without notice.

PRS-500

TABLE OF CONTENTS

1. SERVICING NOTE .................................................. 3

2. GENERAL ................................................................... 5

3. DISASSEMBLY

3-1. Disassembly Flow ........................................................... 6

3-2. Soft Cover........................................................................ 7

3-3. B Case Assy..................................................................... 7

3-4. A Case Assy..................................................................... 8

3-5. Magnet............................................................................. 9

3-6. MAIN Board.................................................................... 9

3-7. MS FLEXIBLE Board, Chassis ...................................... 10

3-8. Ink Indicator Element Assy ............................................. 10

4. TEST MODE ............................................................... 11

5. ELECTRICAL ADJUSTMENT ............................. 12

6. DIAGRAMS

6-1. Block Diagram ................................................................ 14

6-2. Printed Wiring Boards

– MAIN, DC Board (Side A) –........................................ 15

6-3. Printed Wiring Boards

– MAIN, DC Board (Side B) –........................................ 16

6-4. Schematic Diagram – MAIN Board (1/10) – ................. 17

6-5. Schematic Diagram – MAIN Board (2/10) – ................. 18

6-6. Schematic Diagram – MAIN Board (3/10) – ................. 19

6-7. Schematic Diagram – MAIN Board (4/10) – ................. 20

6-8. Schematic Diagram – MAIN Board (5/10) – ................. 21

6-9. Schematic Diagram – MAIN Board (6/10) – ................. 22

6-10. Schematic Diagram – MAIN Board (7/10) – ................. 23

6-11. Schematic Diagram – MAIN Board (8/10) – ................. 24

6-12. Schematic Diagram – MAIN Board (9/10) – ................. 25

6-13. Schematic Diagram

– MAIN Board (10/10), DC Board – .............................. 26

7. EXPLODEDVIEWS

7-1. Overall Assy Section ....................................................... 50

7-2. A Case Assy Section........................................................ 51

8. ELECTRICAL PARTS LIST .................................. 52

UNLEADED SOLDER

Boards requiring use of unleaded solder are printed with the lead-

free mark (LF) indicating the solder contains no lead.

(Caution: Some printed circuit boards may not come printed with

the lead free mark due to their particular size)

: LEAD FREE MARK

Unleaded solder has the following characteristics.

•Unleaded solder melts at a temperature about 40 °C higher

than ordinary solder.

Ordinary soldering irons can be used but the iron tip has to be

applied to the solder joint for a slightly longer time.

Soldering irons using a temperature regulator should be set to

about 350 °C.

Caution: The printed pattern (copper foil) may peel away if

the heated tip is applied for too long, so be careful!

•Strong viscosity

Unleaded solder is more viscou-s (sticky, less prone to flow)

than ordinary solder so use caution not to let solder bridges

occur such as on IC pins, etc.

•Usable with ordinary solder

It is best to use only unleaded solder but unleaded solder may

also be added to ordinary solder.

Flexible Circuit Board Repairing

•Keep the temperature of the soldering iron around 270 °C

during repairing.

•Do not touch the soldering iron on the same conductor of the

circuit board (within 3 times).

•Be careful not to apply force on the conductor when soldering

or unsoldering.

Notes on chip component replacement

•Never reuse a disconnected chip component.

•Notice that the minus side of a tantalum capacitor may be

damaged by heat.

• Microsoft, Windows, Windows NT and Windows Media are trademarks or

registered trademarks of Microsoft Corporation in the United States and/or

other countries.

• Adobe and Adobe Reader are trademarks or registered trademarks ofAdobe

Systems Incorporated in the United States and/or other countries.

• MPEG Layer-3 audio coding technology and patents licensed from

Fraunhofer IIS and Thomson.

CAUTION

Danger of explosion if battery is incorrectly replaced. Replace

only with the same or equivalent type.

PRS-500

SECTION 1

SERVICING NOTE

NOTESWHEN REPLACINGTHE INK INDICATOR ELEMENT ASSY, MAIN BOARD AND FLASH ROM (IC1611)

When the INK INDICATOR ELEMENTASSY, MAIN board, or FLASH ROM (IC1611) is replaced, you need to change the LUT.

Rewriting the LUT

The LUT is exclusive for each lot number of the INK INDICATOR ELEMENTASSY. Therefore, when replacing the MAIN board, display

panel, or FLASH ROM, you need to rewrite the LUT. However, rewriting is not required if the lot number is the same.

Location where the LUT is stored

• IC1611

How to check the version of the stored LUT

•When you insert the Memory Stick in which the exclusive file is stored, the Test Mode is established. Check the current LUT version

displayed at the right side of Update Waveform as in the screen below. The LUT version is “8202191919” in this example.

How to check the lot number of the display panel

•The lot number is written on the label on the flexible card wire.

The lot number is “XBL15” in the picture below.

How to change the LUT

•Copy the LUT file you want to update to the folder under “/Sony Reader/software” in the Memory Stick exclusive for the Test Mode,

and then change the name to “lut.bin”. Execute Test Mode No.3 “Update Waveform”. The LUT will be updated in about 10 seconds,

and the LUT version display will also change.

•For the LUT version and the LUT file corresponding to the lot number of the panel, refer to Technical News.

NOTE:

•To create the Memory Stick exclusive for the Test Mode, refer to TEST MODE (Page 11).

•For the VCOM adjustment value of RV601 for each lot, refer to Electrical Adjustment (Page 12).

PRS-500

Place the main overall assy on the soft cover by aligning the position of the claws.

Close the soft cover.

Press on the back side of the soft cover (the side with the SONY logo) to lock the claws.

Do not press on the front side of the soft cover.

Doing so may the LCD screen.

soft cover

main overall assy

claw

NOTE OF HOW TO SET THE SOFT COVER

PRS-500

SECTION 2

GENERAL This section is extracted

from instruction manual.

PRS-500 SECTION 3

DISASSEMBLY

Note

3-1. DISASSEMBLY FLOW

3-2. SOFT COVER

(Page 7)

SET

3-3. B CASE ASSY

(Page 7)

3-8. INK INDICATOR ELEMENT ASSY

(Page 10)

3-5. MAGNET

(Page 9) 3-6. MAIN BOARD

(Page 9)

3-7. MS FLEXIBLE BOARD,

CHASSIS

(Page 10)

3-4. A CASE ASSY

(Page 8)

•This set can be disassembled in the order shown below.

•The dotted square with arrow ( ) prompts you to move to the next job when all of the works within the dotted square ( ) are

completed.

PRS-500

Note: Follow the disassembly procedure in the numerical order given.

3-2. SOFT COVER

3-3. B CASE ASSY

four claws

main overall ass

soft cover

tapping screw (1.7)

two fasteners

(M1.4

three fasteners

(M1.4

four fasteners

(M1.4

two claws

B case assy

washerhead (+P) screw

(M1.4

3.5)

fastener (M1.4

)

ornamental plate (L)

memory slot assy

ornamental plate (R)

compression

spring

power key

PRS-500

3-4. A CASE ASSY

A case assy

MAIN board,

INK indicator element

two tapping screws

(B) (1.4

two screws (M1.4)

washerhead (+P)

screw (M1.4

3.5)

nine tapping screws (1.4)

key top (3)

key top (5)

key top (2)

PRS-500

3-5. MAGNET

3-6. MAIN BOARD

magnet

Bottom side

Fit the bottom side groove with a magnet painted red line and

fit the upper side groove with a magnet painted black line.

Press each magnet against A site and B site as below.

red line black line

Upper side

magnet

sheet

(magnet)

PRECAUTION DURING

MAGNET INSTALLATION

key top (4)

three screws

(M1.4

ink indicator

element (CN1601)

MS flexible board (CN602)

connector (CN401)

MAIN board

DC board assy

Remove soldering

from the four points.

two connection terminals

PRS-500

3-7. MS FLEXIBLE BOARD, CHASSIS

connector (CN602)

MS flexible board

battery bracket

battery lithium ion storage

connector (CN401)

two screws

(M1.4

ink indicator element assy

3-8. INK INDICATOR ELEMENT ASSY

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