Sony KDL-22EX302 Bedienungsanleitung

HISTORY

Model Name: KDL-22/26/32EX302

SERVICE MANUAL

Click on Page Number to display details of change

Date Part Number Description of Revisions Version

2010.01 9-883-477-01 Original Manual 1.0

2010.08 9-883-477-02 Add Screw part number (Base / Stand) (P18) 2.0

2010.09 9-883-477-03 Add Panel Support part number (P17) 3.0

2010.10 9-883-477-04 How to reset (OSD Menu errors) (P8) 4.0

- 1 -

SERVICE MANUAL AZ1-N(3a-2) CHASSIS

MODEL DEST

RM-ED022

KDL-22EX302 AEP / UK

KDL-26EX302 AEP / UK

KDL-32EX302 AEP / UK

MODEL DEST

- 2 -

TABLE OF CONTENTS

Section Title Page Section Title Page

1. GENERAL

Caution ................................................................ 3

Speciﬁcations ...................................................... 4

Connectors .......................................................... 7

Self Diagnosis ..................................................... 8

2. DISASSEMBLY

2-1. Rear Cover Removal ............................................. 9

2-2. Stand Assy Removal ............................................. 9

2-3. Speaker Bracket Removal...................................... 9

2-4. Loudspeaker Removal ........................................... 9

2-5. Under Cover Removal .......................................... 10

2-6. Static Converter Board Removal ........................... 10

2-7. BEN Board Removal ............................................ 10

2-8. HLR Board Removal ............................................. 10

3. SERVICE MENUS

3-1. How to enter the Service Mode .......................... 11

3-2. Service Menu Structure ...................................... 11

3-2-1. Service General Menu .................................. 11

3-2-2. White Balance Adjustment ........................... 11

3-2-3. OSD Service Menu ...................................... 12

3-2-4. Country Selection ......................................... 12

3-2-5. Factory Reset ............................................... 12

3-3. TT Mode ............................................................. 13

4. DIAGRAMS

4-1. Block Diagram ................................................... 14

4-2. Circuit Board Location ....................................... 15

5. EXPLODED VIEWS

5-1. Chassis ................................................................ 16

5-2. Bezel Assy & Stand Assy .................................... 18

5-3. Rear Cover Assy & Power Supply Cords ........... 19

6. PARTS LIST ................................................................ 20

SAFETY-RELATED COMPONENT WARNING !!

COMPONENTS IDENTIFIED BY SHADING AND MARKED ON

THE EXPLODED VIEWS AND IN THE PARTS LIST ARE CRITICAL

FOR SAFE OPERATION. REPLACE THESE COMPONENTS WITH

SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN

THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.

WARNING !!

AN ISOLATION TRANSFORMER SHOULD BE USED DURING ANY

SERVICE WORK TO AVOID POSSIBLE SHOCK HAZARD DUE TO

LIVE CHASSIS, THE CHASSIS OF THIS RECEIVER IS DIRECTLY

CONNECTED TO THE POWER LINE.

- 3 -

SECTION 1 GENERAL

The circuit boards used in these models have been processed using

Lead Free Solder. The boards are identiﬁed by the LF logo located

close to the board designation e.g. H1 etc [ see example ]. The

servicing of these boards requires special precautions to be taken as

outlined below.

Lead Free Soldered Boards

example

Lead Free Solder material must be used to comply with environmental requirements of new solder joints. Lead Free Solder is available

under the following part numbers :

Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade. This

requires soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics.

For more information on the use of Lead Free Solder, please refer to http://www.sony-training.com

Partnumber Diameter Remarks

7-640-005-19 0.3mm 0.25Kg

7-640-005-20 0.4mm 0.50Kg

7-640-005-21 0.5mm 0.50Kg

7-640-005-22 0.6mm 0.25Kg

7-640-005-23 0.8mm 1.00Kg

7-640-005-24 1.0mm 1.00Kg

7-640-005-25 1.2mm 1.00Kg

7-640-005-26 1.6mm 1.00Kg

CAUTION

SECTION 1 GENERAL

How to replace the fuse.

Open the fuse compartment with

a screwdriver blade and replace

the fuse.

FUSE

WARNING (UK Models only)

The ﬂexible mains lead is supplied connected to a B.S. 1363 fused

plug having a fuse of the correct rating for the set. Should the fuse

need to be replaced, use a fuse of the same rating approved by ASTA

to BS 1362, ie one that carries the

need to be replaced, use a fuse of the same rating approved by ASTA

, ie one that carries the ASA

Tmark.

mark.

IF THE PLUG SUPPLIED WITH THIS APPLIANCE IS NOT SUITABLE

FOR THE OUTLET SOCKETS IN YOUR HOME, IT SHOULD BE CUT

OFF AND AN APPROPRIATE PLUG FITTED. THE PLUG SEVERED

FROM THE MAINS LEAD MUST BE DESTROYED AS A PLUG WITH

BARED WIRES IS DANGEROUS IF ENGAGED IN A LIVE SOCKET.

When an alternative type of plug is used, it should be ﬁtted with the

correct rating fuse, otherwise the circuit should be protected by the

same rating fuse at the distribution board.

UK PLUG WARNING

LCD PANEL CAUTION

Whilst working on this product, it is not recommended to lay the TV set face down when powered up, as this can result in panel problems.

If it is necessary to power up the TV set when face down, the time should be minimised as much as possible.

- 4 -

SPECIFICATIONS

Model name KDL-

46EX4xx KDL-40BX4/

EX4/NX5xx KDL-

37EX4xx KDL-32BX3/

BX4/EX3/EX4/

NX5xx

KDL-

26EX3xx KDL-

22EX3xx

System

Panel System

LCD (Liquid Crystal Display) Panel

TV System

Depending on your country/region selection

Analogue: B/G/H, D/K, L, I

Digital: DVB-T, DVB-C

Colour/Video System

Analogue: PAL, PAL60 (only video input), SECAM, NTSC3.58, NTSC4.43 (only video input)

Digital: MPEG-2 MP@ML/HL, H.264/MPEG-4 AVC [email protected], [email protected]

Channel Coverage

Analogue: 46.25 - 855.25 MHz

Digital: VHF/UHF

Sound Output

10 W + 10 W (RMS) 8 W + 8 W

(RMS)

5 W + 5 W

(RMS)

Input/Output jacks

Aerial

75 ohm external terminal for VHF/UHF

/ AV1*

21-pin scart connector including audio/video input, RGB input, S-Video input, and Analogue TV audio/video

output.

/ AV2*

21-pin scart connector including audio/video input, RGB input, S-Video input, and audio/video output.

COMPONENT IN

Supported formats: 1080p, 1080i, 720p, 576p, 576i, 480p, 480i

Y: 1 Vp-p, 75 ohms, 0.3V negative sync/P B/CB: 0.7 Vp-p, 75 ohms/

PR/CR: 0.7 Vp-p, 75 ohms

COMPONENT IN

Audio input (phono jacks)

HDMI IN 1, 2, 3, 4

Video: 1080p, 1080p24, 1080i, 720p, 576p, 576i, 480p, 480i

Audio: Two channel linear PCM

32, 44.1 and 48 kHz, 16, 20 and 24 bits, Dolby Digital

PC (see page 6)

Analogue audio (minijack) (HDMI 1 only)

AV3

Video input (phono jack)

AV3

Audio input (phono jacks)

DIGITAL AUDIO

OUT (OPTICAL)

Digital optical jack (Two channel linear PCM, Dolby Digital)

Audio output (Left/Right) (phono jacks)

PC IN

PC Input (15 Dsub) (see page 6)

G: 0.7 Vp-p, 75 ohms, non Sync on Green/B: 0.7 Vp-p, 75 ohms/

R: 0.7 Vp-p, 75 ohms, H/V Sync: TTL level

PC audio input (minijack)

Headphones jack

USB port

CAM (Conditional Access Module) slot

Power and others

Power Requirements

220–240 V AC, 50 Hz

Screen Size (measured

diagonally)

46 inches /

Approx. 117 cm

40 inches /

Approx. 102 cm

37 inches /

Approx. 94 cm

32 inches / Approx.

81 cm

26 inches /

Approx. 66 cm

22 inches /

Approx. 55 cm

Display Resolution

1,920 dots (horizontal) × 1,080 lines (vertical) (KDL-46EX4xx, KDL-40BX4/EX4/NX5xx, KDL-37EX4xx,

KDL-32BX4/EX4/NX5xx)

1,366 dots (horizontal) × 768 lines (vertical) (KDL-32BX3/EX3xx, KDL-26EX3xx, KDL-22EX3xx)

- 5 -

*1AV1 outputs available only for analogue TV.

*2AV2 outputs watching screen (except PC, HDMI, Component, USB).

*3Specied standby power is reached after the TV nishes necessary internal processes.

*44 hours a day and 365 days a year.

Design and specications are subject to change without notice.

Power

consumption

in “Home”/

“Standard”

mode

142 W 110 W 95 W 74 W 52 W 39 W

in “Shop”/

“Vivid”

mode

183 W 144 W (KDL-

40NX5xx)

146 W (KDL-

40EX4/BX4xx)

120 W 93 W (KDL-

32BX4/EX4/

NX5xx)

94 W (KDL-

32BX3/EX3xx)

62 W 46 W

Standby Power

Consumption*

0.19 W

O mode Power

Consumption

0.18 W

Average anual energy

consumption*

207 kWh 161 kWh 139 kWh 108 kWh 76 kWh 57 kWh

Dimensions

(w × h × d)

(with stand)

112.7 x 71.1 x

29.4 cm

102.3 x 66.5 x

31.0 cm (KDL-

40NX5xx)

99.6 x 63.5 x 25.0

cm (KDL-

40BX4xx)

99.2 x 63.5 x 25.0

cm (KDL-

40EX4xx)

92.1 x 59.9 x

25.1 cm

82.5 x 55.4 x 26.0

cm (KDL-

32NX5xx)

80.4 x 53.2 x 22.0

cm (KDL-32BX3/

BX4xx)

80.0 x 53.2 x 22.0

cm (KDL-32EX3/

EX4xx)

67.2 x 45.9 x

22.0 cm

55.1 x 40.2 x

21.5 cm

(without

stand)

112.7 x 67.4 x

10.2 cm

102.3 x 62.8 x

10.0 cm (KDL-

40NX5xx)

99.6 x 59.8 x 9.9

cm (KDL-

40BX4xx)

99.2 x 59.8 x 10.0

cm (KDL-

40EX4xx)

92.1 x 56.4 x 9.8

82.5 x 51.7 x 10.2

cm (KDL-

32NX5xx)

80.4 x 49.7 x 9.6 cm

(KDL-32BX3/

BX4xx)

80.0 x 49.7 x 9.7 cm

(KDL-32EX3/

EX4xx)

67.2 x 42.3 x 9.9

55.1 x 36.7 x 8.2

Mass (with stand)

20.4 kg 22.4 kg (KDL-

40NX5xx)

15.6 kg (KDL-

40BX4xx)

15.9 kg (KDL-

40EX4xx)

13.6 kg 15.5 kg (KDL-

32NX5xx)

10.7 kg (KDL-

32BX3/BX4xx)

11.0 kg (KDL-

32EX3/EX4xx)

8.8 kg 6.6 kg

(without

stand)

18.1 kg 19.2 kg (KDL-

40NX5xx)

13.6 kg (KDL-

40BX4xx)

13.9 kg (KDL-

40EX4xx)

11.6 kg 13.0 kg (KDL-

32NX5xx)

9.2 kg (KDL-

32BX3/BX4xx)

9.5 kg (KDL-

32EX3/EX4xx)

7.3 kg 6.0 kg

Model name KDL-

46EX4xx KDL-40BX4/

EX4/NX5xx KDL-

37EX4xx KDL-32BX3/

BX4/EX3/EX4/

NX5xx

KDL-

26EX3xx KDL-

22EX3xx

- 6 -

PC Input Signal Reference Chart for PC IN

• This TV’s PC input does not support Sync on Green or Composite Sync.

• This TV’s PC input does not support interlaced signals.

• This TV’s PC input supports signals in the above chart with a 60 Hz vertical frequency.

PC Input Signal Reference Chart for HDMI IN 1, 2, 3 and 4

Signals Horizontal (Pixel) Vertical (Line) Horizontal

frequency

(kHz)

Vertical

frequency (Hz) Standard

VGA 640 480 31.5 60 VGA

SVGA 800 600 37.9 60 VESA Guidelines

XGA 1024 768 48.4 60 VESA Guidelines

WXGA 1280 768 47.4 60 VESA

WXGA 1280 768 47.8 60 VESA

WXGA 1360 768 47.7 60 VESA

SXGA 1280 1024 64 60 VESA

UXGA 1600 1200 75 60 VESA

HDTV 1920 1080 67.5 60 EIA

Signals Horizontal (Pixel) Vertical (Line) Horizontal

frequency

(kHz)

Vertical

frequency (Hz) Standard

VGA 640 480 31.5 60 VGA

SVGA 800 600 37.9 60 VESA Guidelines

XGA 1024 768 48.4 60 VESA Guidelines

WXGA 1280 768 47.4 60 VESA

WXGA 1280 768 47.8 60 VESA

WXGA 1360 768 47.7 60 VESA

SXGA 1280 1024 64 60 VESA

- 7 -

CONNECTORS

21 Pin Connector (SCART)

HDMI Connector

15 Pin D Sub Connector (PC)

Pin No AV-1 AV-2 Signal Signal Level

1 • • Audio Output B

(Right)

Standard Level: 0.5V rms

Impedance: less than 1KΩ*

2 • • Audio Input B

(Right)

Standard Level: 0.5V rms

Impedance: more than 10KΩ*

3 • • Audio Output A

(Left)

Standard Level: 0.5V rms

Impedance: less than 1KΩ*

4 • • Ground (Audio)

5 • • Ground (Blue)

6 • • Audio Input A (Left) Standard Level: 0.5V rms

Impedance: more than 10KΩ*

7 • • Blue Input 0.7V +/- 3dB, 75Ω, positive

8 • • Function Select

(AV control)

High State (9.5~12V): AV mode

Low State (0~2V): TV mode

Impedance: more than 10KΩ*

Capacitance: less than 2nF

9 • • Ground (Green)

10 - • AV Link

11 • • Green Input 0.7V +/- 3dB, 75Ω, positive

12 - • Open

13 • • Ground (Red)

14 • • Ground (Blanking)

• • Red Input 0.7V +/- 3dB, 75Ω, positive

• • S signal Chroma Input 0.3V +/-3dB, 75Ω, positive

16 • • Blanking Input

(Y Signal)

High State (1~3V)

Low State (0~0.4V)

Impedance: 75Ω

17 • • Ground

(Video Output)

18 • • Ground

(Video Input)

19 • • Video Output 1V +/-3dB, positive sync 0.3V (-3+10dB)

• • Video Input 1V +/-3dB, positive sync 0.3V (-3+10dB)

• • Video Input Y

(S Signal)

1V +/-3dB, positive sync 0.3V (-3+10dB)

21 • • Common Ground

(Shield)

19 17 15 13 11 9 7 5 3 1

18 16 14 12 10 8 6 4 2

5 4 3 2 1

10 9 8 7 6

15 14 13 12 11

Pin No Signal Assignment Pin No Signal Assignment Pin No Signal Assignment

1 Red Output 6 Red Return 11 Monitor IDO in display

2 Green Output 7 Green Return (Ground) 12 DCC Serial Data

3 Blue Output 8 Blue Return (Ground) 13 Horizontal Sync

4 Unused 9 +5V DC 14 Vertical Sync

5 Ground 10 Sync Return (Ground) 15 DCC Serial Clock

Pin No Signal Assignment Pin No Signal Assignment

1 TMDS Data2+ 11 TDMS Clock Shield

2 TMDS Data2 Shield 12 TMDS Clock-

3 TMDS Data2- 13 CEC

4 TMDS Data1+ 14 Reserved (N.C. on device)

5 TMDS Data1 Shield 15 SCL

6 TMDS Data1- 16 SDA

7 TMDS Data0+ 17 DDC/CEC Ground

8 TMDS Data0 Shield 18 +5V power

9 TMDS Data0- 19 Hot Plug Detect

10 TMDS Clock+

- 8-

AZ1-N SELF DIAGNOSTIC SOFTWARE

The identiﬁcation of errors within the AZ1-N chassis is triggered in one of two ways :- 1: Busy or 2: Device failure to respond to IIC. In the

event of one of these situations arising the software will ﬁrst try to release the bus if busy (Failure to do so will report with a continuous ﬂash-

ing LED) and then communicate with each device in turn to establish if a device is faulty. If a device is found to be faulty the relevant device

number will be displayed through the LED (Series of ﬂashes which must be counted).

LED Error Codes and Descriptions

Number of LED

Flashes Error Description Checked Action

02 Power Supply Protection error. In normal and factory mode. Goes into standby.

03 Audio error. In normal and factory mode. Goes into standby.

04 Balancer error. In normal and factory mode. Goes into standby.

05 Panel Error & Panel ID error In normal and factory mode. Goes into standby.

06 Inverter error. In normal and factory mode. Goes into standby.

13 NVM error. In initialisation state. Adds error to error menu.

14 I2C error. In normal and factory mode. Adds error to error menu.

15 Tuner error. In initialisation state. Adds error to error menu.

16 DVB-T/C Demod error. In initialisation state. Adds error to error menu.

18 USB error. In normal and factory mode. Adds error to error menu.

19 CI error. In normal and factory mode. Adds error to error menu.

Resetting Error Codes (OSD Service Menu)

1. If Software version of the set is older than M8R31 (M8.311), update to latest version.

2. Power Off / Power ON.

3. Apply TT19.

4. Apply TT08. TV switches off and then restarts.

5. Conﬁrm error had disappears.

Note: TT19 is necessary if Factory mode is not enabled.

When Factory Mode is enabled “F” is shown on top right of the screen in TT mode.

Ver 4.0

- 9 -

SECTION 2 DISASSEMBLY

Remove the rear cover ﬁxing screws indicated and then

carefully pull the ‘Rear Cover’ away from the back of the

TV set.

Screw Part number(s) and Description(s)

1) 2-580-640-01 SCREW, +BVTP2 4X16 (22” = 8pcs, 26” = 10pcs

32” = 10pcs)

2) 7-685-648-79 SCREW, +BVTP 3X12 (22/26/32” = 2pcs)

3) 2-580-595-01 SCREW, +PSW M3X12 (26/32” = 2pcs)

2-1. Rear Cover Removal 2-2. Stand Assy Removal

Remove the 4 stand ﬁxing screws indicated and lift the TV set

up and away from the ‘Stand Assy’.

Screw Part number(s) and Description(s)

1) 2-580-608-01 SCREW, +PSW M5X16

2-4. Loudspeaker Removal2-3. Speaker Bracket Removal

To remove the ‘Loudspeaker’ ﬁrst disconnect the

loudspeaker connectors and then remove the 2 screws

circled. Finally gently pull the ‘Loudspeaker’ out of the

speaker bracket.

Screws

To remove the ‘Speaker Bracket’ remove the 1 screw

circled. Then gently pull the ‘Speaker Bracket’ away from

the back of the TV set.

Screw

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