Sony KDL-26U4000 Bedienungsanleitung

HISTORY

Model Name :

SERVICE MANUAL

ClickonPageNumbertodisplaydetailofchanges.

KDL-26/32/37U4000

Date Part Number Description of Revisions Version

1.09-883-406-012008.08 OriginalManual.

- 1 -

SERVICE MANUAL SE2AG CHASSIS

MODEL

DEST

RM-ED009

FLAT PANEL COLORTV

KDL-26U4000

OIRT / UK /WE

KDL-32U4000

OIRT / UK /WE

KDL-37U4000

OIRT / UK /WE

- 2 -

TABLE OF CONTENTS

Section Title PageSection Title Page

1. GENERAL ................................................................... 3

Caution................................................................ 3

Specifications ..................................................... 4

Connectors .......................................................... 5

Self Diagnosis..................................................... 7

2. DISASSEMBLY

2-1. Rear Cover Removal .......................................... 8

2-2. Stand Removal ................................................... 8

2-3. Loudspeaker Removal........................................ 8

2-4. Side Jack Bracket Assy Removal ...................... 8

2-5. BC1 Board Removal .......................................... 9

2-6. GA2 Board Removal (26/32 inches) ................. 9

2-7. GA3 Board Removal (37 inches)....................... 9

2-8. HM4/HM5 Board Removal................................ 9

3. ADJUSTMENTS

3-1. How to enter the Service Mode ........................ 10

3-2. TT Modes .......................................................... 12

3-3. TT OSD Labels ................................................. 13

4. DIAGRAMS

4-1. Block Diagram ................................................... 14

4-2. Circuit Board Location....................................... 15

4-3. Schematic Diagrams and Printed Wiring

Boards ................................................................. 15

BC1 Board Schematic Diagram ......................... 16

HM4 Board Schematic Diagram(26/32 inches) 28

HM5 Board Schematic Diagram(37 inches)...... 28

GA2 Board Schematic Diagram(26/32 inches) .29

GA3 Board Schematic Diagram(37 inches) ...... 30

BC1 Printed Wiring Board................................. 32

HM4 Printed Wiring Board(26/32 inches) ........ 32

HM5 Printed Wiring Board(37 inches) ............. 33

GA2 Printed Wiring Board(26/32 inches) ......... 34

GA3 Printed Wiring Board(37 inches) .............. 36

5. EXPLODED VIEWS

5-1. Chassis ................................................................ 38

5-2. Beznet Assy ........................................................ 39

5-3. Rear Cover & Power Supply Cords ................... 40

6. ELECTRICAL PARTS LIST .................................. 41

SAFETY-RELATED COMPONENTWARNING !!

COMPONENTS IDENTIFIED BY SHADING AND MARKED

THE EXPLODED VIEWS AND IN THE PARTS LIST ARE CRITICAL

FOR SAFE OPERATION. REPLACE THESE COMPONENTS WITH

SONY PARTS WHOSE PARTNUMBERS APPEAR AS SHOWN IN

THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.

WARNING !!

AN ISOLATION TRANSFORMER SHOULD BE USED DURING ANY

SERVICE WORK TOAVOID POSSIBLE SHOCK HAZARD DUETO

LIVE CHASSIS, THE CHASSIS OFTHIS RECEIVER IS DIRECTLY

CONNECTED TOTHE POWER LINE.

- 3 -

SECTION 1 GENERAL

The circuit boards used in these models have been processed using

Lead Free Solder. The boards are identified by the LF logolocated

close to the board designation e.g. F1, H1 etc [ see examples ]. The

servicing of these boards requires special precautions to be taken as

outlined below.

Lead Free Soldered Boardsexample 1

example 2

Lead Free Solder material must be used to comply with environmental requirements of new solder joints. Lead Free Solder is available under

the following part numbers :

Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade. This requires

soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics.

For more information on the use of Lead Free Solder, please refer to http://www.sony-training.com

rebmuntraPretemaiDskrameR

91-500-046-7mm3.0gK52.0

02-500-046-7mm4.0gK05.0

12-500-046-7mm5.0gK05.0

22-500-046-7mm6.0gK52.0

32-500-046-7mm8.0gK00.1

42-500-046-7mm0.1gK00.1

52-500-046-7mm2.1gK00.1

62-500-046-7mm6.1gK00.1

CAUTION

SECTION 1 GENERAL

- 4 -

SPECIFICATIONS

Television System Channel CoverageColour/Video System

Analogue:

Depending on your country/region

B/G/H, D/K,L, I

Digital:

DVB-T/DVB-C

Analogue: 48.25 - 855.25 MHz

Digital:VHF/UHF

Analogue:

PAL,SECAM

NTSC 3.58/4.43 (Video in only)

Digital:

MPEG-2 MP@ML

Picture Size

LCD(Liquid Crystal Display)Panel

Approx66.0cm (26 inches)

Approx81.3cm (32 inches)

Approx94.0cm (37 inches)

Sound Output

Right and Leftspeaker 2 x 10W (RMS)

Input/Output Terminals [REAR]General Specifications

1: 21-pin Euro connector

(CENELEC standard)

Inputs for Audio and Video signals.

Inputs for RGB.

Outputs of TV Video and Audio

signals.

Power Requirements220 - 240V

Power Consumption/

Standby

(26 inches):

Approx61W/0.7W (Home mode)

Approx87W/0.7W (Shop mode)

(32 inches):

Approx86W/0.7W (Home mode)

Approx129W/0.7W (Shop mode)

(37 inches):

Approx106W/0.6W (Home mode)

Approx155W/0.6W (Shop mode)

2: 21-pin Euro connector

(CENELEC standard)

Inputs for Audio and Video signals.

Inputs for RGB.

Outputs of Video and Audio signals

(Selectable). SmartLink interface.

Dimensions

(26 inches):

Approx675x511x242mm(With stand)

Approx675x466x97mm(Without stand)

(32 inches):

Approx809x584x242mm(With stand)

Approx809x542x99mm(Without stand)

(37 inches):

Approx931x655x279mm(With stand)

Approx931x609x110mm(Without stand)

Weight

Approx12.5kg (26 inches with stand)

Approx10.0kg (26 inches without stand)

Approx15.5kg (32 inches with stand)

Approx13.0kg (32 inches without stand)

Approx20.5kg (37 inches with stand)

Approx17.5kg (37 inches without stand)

Component In

Supported formats:1080i, 720p,

576p,576i, 480p,480i

Y:1 Vp-p,75 ohms, 0.3V negative

sync

PB/CB:0.7 Vp-p,75 ohms

PR/CR:0.7 V p-p,75 ohms

Audio input:Phono jacks

Other Features

Intergrated digital TVTuner DVB-T/C,HD Ready,

High Picture Quality,Bravia Engine,Dynamic

Contrast, Virtual Dolby Surround, BBE-Viva,

PC Input,3 HDMI Inputs.

HDMI Inputs

Video:1080i, 720p,576p, 576i,

480p,480i

Audio:Two channel linear PCM

32, 44.1 and 48kHz,

16, 20 and 24 bits

Analogue audio input:Minijack

(HDMI IN3 only)

PCInput Video:15 Pin D Sub Connector

Audio:Minijack

CAMConditional Access Module

Input/Output Terminals [SIDE]Remote controlsystem: Infrared control

Headphone jackStereo mini jack

Power requirements3V dc

2 batteries IECdesignation

R06 (size AA)

Audio input Phono jacks

Video input Phono jack

HDMIinput HDMIConnector

Design and specifications are subject to changewithout notice.

- 5 -

CONNECTORS

21 Pin Connector (SCART)

_ _ Red input0.7 +/- 3dB,75 ohms,positive

_(Ssignal Chroma

Connected Not Connected (open) *at 20Hz - 20kHz

PinNo 1 2 SignalSignal level

1Audio output B

(right) Standard level: 0.5Vrms

Output impedence : Less than 1kohm*

2Audio input B

(right) Standard level: 0.5Vrms

Output impedence : More than 10kohm*

3Audio output A

(left) Standard level: 0.5Vrms

Output impedence : Less than 1kohm*

4Ground (audio)

5Ground (blue)

6Audioinput A

(left) Standard level: 0.5Vrms

Output impedence : More than 10kohm*

7Blue input0.7 +/- 3dB,75 ohms positive

8Function select

(AVcontrol)

High state (9.5-12V) : Partmode

Lowstate (0-2V): TVmode

Input impedence : Morethan 10Kohms

Input capacitance : Less than 2nF

9Ground (green)

10 AVlink

11 Green Green signal : 0.7 +/-3dB,75 ohms,

positive

12 Open

13 Ground (red)

14 Ground (blanking)

input) 0.3 +/- 3dB,75 ohms,positive

16 Blanking input

(Ys signal) High state (1-3V) Low state (0-0.4V)

Input impedence : 75 ohms

17 Ground (video

output)

18 Ground (video

input)

19 Video output1V+/- 3dB,75ohms, positivesync 0.3V

(-3+10dB)

Video input1V+/- 3dB,75ohms, positivesync 0.3V

(-3+10dB)

Video input

Y(S signal) 1V+/- 3dB,75ohms, positivesync 0.3V

(-3+10dB)

21 Common ground

(plug,shield)

How to replace the fuse.

Open the fuse compartment with

a screwdriver blade and replace

the fuse.

FUSE

WARNING (UK Models only)

The flexible mains lead is supplied connected to a B.S. 1363 fused

plug having a fuse of the correct rating for the set. Should the fuse

need to be replaced, use a fuse of the same rating approved by ASTA

to BS 1362, ie one that carries the ASA

Tmark.

IF THE PLUG SUPPLIED WITH THISAPPLIANCE IS NOT SUITABLE

FOR THE OUTLET SOCKETS INYOUR HOME, IT SHOULD BE CUT

OFF ANDANAPPROPRIATE PLUG FITTED. THE PLUG SEVERED

FROM THE MAINS LEAD MUST BE DESTROYED ASA PLUG WITH

BARED WIRES IS DANGEROUS IF ENGAGED INA LIVE SOCKET.

When an alternative type of plug is used,it should be fitted with the

correct rating fuse, otherwise the circuit should be protected by the

same rating fuse at the distribution board.

UK PLUG WARNING

- 6 -

HDMI Connector

Rear Connection Panel Side Connection Panel

15 Pin D Sub Connector (PC)

PinNoSignalAssignmentPin NoSignalAssignment

1TMDSData2+ 11 TMDS Clock Shield

2TMDSData2 Shield 12 TMDS Clock-

3TMDSData2- 13 CEC

4TMDS Data1+ 14 Reserved (N.C. on device)

5TMDSData1 Shield 15 SCL

6TMDSData1- 16 SDA

7TMDSData0+ 17 DDC/CEC Ground

8TMDSData0 Shield 18 +5V Power

9TMDSData0- 19 Hot Plug Detect

10 TMDS Clock+

PinNoSignalAssignmentPin NoSignalAssignment

1Red Out 9+5V DC

2Green Out 10 Sync Return(Ground)

3Blue Out11 Monitor ID0 in Display

4Unused 12 DCC Serial Data

5Ground 13 Horizontal Sync

6Red Return 14 Vertical Sync

7Green Return (Ground) 15 DCC Serial Clock

8Blue Return(Ground)

- 7 -

SE2AG SELF DIAGNOSTIC SOFTWARE

The identification of errors within the SE2AG chassis is triggered in one of two ways :- 1: Busy or 2: Device failure to respond to IIC. In the

event of one of these situations arising the software will first try to release the bus if busy (Failure to do so will report with a continuous

flashing LED) and then communicate with each device in turn to establish if a device is faulty. If a device is found to be faulty the relevant

device number will be displayed through the LED (Series of flashes which must be counted).

LED Error Codes

Numberof LED

Flashes ErrorDescription Checked Action

02 Balancer error. In normal mode.Goes into standby.

03 DC error. In normal mode.Goes into standby.

04 Inverter error. In normal mode.Goes into standby.

05 NVMerror. In initialisation state.Goes into standby.

06 IIC error. In normal mode.Goes into standby.

07 HDMIerror. Innormal mode.Adds error toerror menu.

08 Digital error. In normal mode.Adds error to error menu.

09 Tuner error In initialisation state.Adds error to error menu.

10 SP error In initialisation state.Adds error to error menu.

13 RTC errorIn initialisation state.Adds error to error menu.

- 8 -

SECTION 2 DISASSEMBLY

2-1. Rear Cover Removal 2-2. Stand Removal

=> =>

2-3. Loudspeaker Removal 2-4. Side Jack Bracket Assy Removal

Toremovethe ‘Rear cover’removethe 22 fixing screws indicated

and pull the rear cover gently backwards away from the TV set.

Screw Part number(s) and Description(s)

1) 2-580-640-01 SCREW,+BVTP2 4X16

2) 7-685-648-79 SCREW,+BVTP 3X12 TYPE2 IT-3

3) 2-580-607-01 SCREW,+PSW M5X12

1=>

Toremovethe ‘Stand’remove the 3 fixing screws indicated.

Screw Part number(s) and Description(s)

2-580-608-01 SCREW,+PSW M5X16

Toremovethe ‘Loudspeaker’disconnect the speaker cables and then

pull the loudspeaker gently backwards away from the back of the TV

set.

Clips

Toremove the ‘Side jack bracket assy’release the 2 clips circled.

1=>

- 9 -

2-6. GA2 Board Removal (26/32 inches)

2-7. GA3 Board Removal (37 inches)

2-5. BC1 Board Removal

To remove the ‘BC1’board disconnect all connectors and then remove

the6 screwscircled and ease the boardgently awayfrom the back of the

TV set.

Screws

Screw Part number(s) and Description(s)

2-580-629-01 SCREW,+BVST 3X8

Toremovethe‘GA2’board disconnect all connectors and then remove

the4 screwscircled and ease the board gently awayfrom theback of the

TV set.

Screws

Screw Part number(s) and Description(s)

2-674-965-41 SCREW,+PSW 3SG

2-8. HM4/HM5 Board Removal

To removeeither the ‘HM4’ or ‘HM5 board firstly removethe loud-

speaker and then release the 2 clips circled, disconnect the connector

and ease the board gently away from the TV set.

Clips

Toremovethe‘GA3’board disconnect all connectors and then remove

the8 screwscircled and ease the board gently awayfrom theback of the

TV set.

Screw Part number(s) and Description(s)

2-580-629-01 SCREW,+BVST 3X8

Screws

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