Sony TRINITRON KV-29FS12K Bedienungsanleitung

SERVICE MANUAL

BA-5 CHASSIS

MODEL COMMANDER DEST CHASSIS NO.

KV-29FS12K RM-Y149A KOREA SCC-S53A-A

TRINITRON®COLOR TV

RM-Y149AKV-29FS12K

895 Front.p65 7/6/00, 11:40 AM1

— 2 —

KV-29FS12K

SPECIFICATIONS

Design and specifications are subject to change without notice.

Television system

AmericanTVStandard/NTSC

Channel coverage

VHF:2-13/UHF:14-69/CATV:1-125

Visible screen size

27” picture measured diagonally

Actual screen size

29” picture measured diagonally

Antenna

75 ohm external antenna terminal for VHF/UHF

Supplied accessories

Remote Commander RM-Y149A

SizeAA(R6) batteries (2)

Optional accessories

Connecting cables: VMC-810S/820S,VMC-720M,

YC-15V/30V, RK74A

U/V mixer EAC-66

1) 1 Vp-p 75 ohms unbalanced, sync negative

2) Y: 1 Vp-p 75 ohms unbalanced, sync negative

C: 0.286 Vp-p (Burst signal), 75 ohms

3) 500mVrms (100% modulation), impedance: 47kilohms

4) More than 408 mVrms at the maximum volume setting (variable)

More than 408 mVrms (fix)

5) Y: 1.0 Vp-p, 75 ohms, sync negative; PB: 0.7 Vp-p, 75 ohms;

PR: Vp-p, 75 ohms

KV-29FS12K

Power requirements 120V-220V, 60Hz/50Hz

Number of inputs/outputs

Video

S Video

Audio

Audio Out

Y, P

, P

R 5)

Speaker output(W) 5Wx2

Power Consumption(W)

In use(Max) 185W

In standby 1W

Dimensions(W/H/D)

(mm) 700 x 632 x 512 mm.

(in) 27

1/2

x 24

7/8

x 20

1/6

in.

Mass

(kg) 47kg

(lbs) 103 lbs. 10 oz.

—3 —

KV-29FS12K

Section Title Page

Warnings and Cautions ....................................................................................................................................... 4

Self-DiagnosticFunction ...................................................................................................................................... 4

SafetyCheck-OutInstructions.............................................................................................................................. 7

1. DISASSEMBLY

1-1. Rear Cover Removal ................................................................................................................................. 8

1-2. ChassisAssemblyRemoval....................................................................................................................... 8

1-3. ServicePosition ........................................................................................................................................ 8

1-4. PictureTube Removal ............................................................................................................................... 9

2. SET-UP ADJUSTMENTS

2-1. BeamLanding......................................................................................................................................... 10

2-2. Convergence ...........................................................................................................................................11

2-3. Focus...................................................................................................................................................... 12

2-4. Screen(G2) ............................................................................................................................................ 13

2-5. Method of Setting the ServiceAdjustment Mode ..................................................................................... 13

2-6. WhiteBalanceAdjustments .................................................................................................................... 13

3. SAFETY RELATED ADJUSTMENTS

3-1. R564 Confirmation Method (HV Hold-Down Confirmation) and Readjustments ................................. 14

3-2. B+ Voltage Confirmation andAdjustment ................................................................................................ 14

4. CIRCUITADJUSTMENTS

4-1. Settingthe ServiceAdjustment Mode...................................................................................................... 16

4-2. MemoryWriteConfirmationMethod........................................................................................................ 16

4-3. AdjustmentButtons and Indicators.......................................................................................................... 16

4-4. MABoardAdjustments............................................................................................................................ 20

5. DIAGRAMS

5-1. BlockDiagram......................................................................................................................................... 22

5-2. CircuitBoard Location............................................................................................................................. 28

5-3. PrintedWiring Boards and SchematicDiagrams..................................................................................... 28

• ABoard .............................................................................................................................................. 29

• MABoard............................................................................................................................................ 36

• HX Board............................................................................................................................................ 40

• CA Board ............................................................................................................................................ 42

• HZ Board ............................................................................................................................................ 43

• K Board .............................................................................................................................................. 44

• VABoard ............................................................................................................................................ 45

• D Board .............................................................................................................................................. 46

5-4. Semiconductors ...................................................................................................................................... 48

6. EXPLODED VIEW

6-1. Chassis ................................................................................................................................................... 49

7. ELECTRICAL PARTS LIST ................................................................................................................................................ 50

TABLE OF CONTENTS

—4 —

KV-29FS12K

WARNINGSAND CAUTIONS

CAUTION

SHORT CIRCUIT THE ANODE OF THE PICTURE TUBE

AND THE ANODE CAP TO THE METAL CHASSIS, CRT

SHIELD, OR CARBON PAINTED ON THE CRT, AFTER

REMOVING THE ANODE.

WARNING!!

AN ISOLATION TRANSFORMER SHOULD BE USED

DURING ANY SERVICE TO AVOID POSSIBLE SHOCK

HAZARD, BECAUSE OF LIVE CHASSIS. THE CHASSIS

OFTHIS RECEIVERIS DIRECTLY CONNECTED TO THE

AC POWER LINE.

SAFETY-RELATED COMPONENT WARNING!!

COMPONENTS IDENTIFIED BY SHADING AND MARK

ONTHE SCHEMATICDIAGRAMS, EXPLODEDVIEWS,

AND IN THE PARTS LIST ARE CRITICAL FOR SAFE

OPERATION. REPLACE THESE COMPONENTS WITH

SONY PARTS WHOSE PART NUMBERS APPEAR AS

SHOWN IN THIS MANUAL OR IN SUPPLEMENTS

PUBLISHED BY SONY. CIRCUIT ADJUSTMENTS THAT

ARECRITICALFORSAFE OPERATIONARE IDENTIFIED

IN THIS MANUAL. FOLLOW THESE PROCEDURES

WHENEVERCRITICALCOMPONENTSARE REPLACED

OR IMPROPER OPERATION IS SUSPECTED.

ATTENTION!!

APRES AVOIR DECONNECTE LE CAP DE L'ANODE, COURT-CIRCUITER

L'ANODE DU TUBE CATHODIQUE ET CELUI DE L'ANODE DU CAP AU

CHASSIS METALLIQUE DE L'APPAREIL, OU AU COUCHE DE CARBONE

PEINTE SUR LE TUBE CATHODIQUE OU AU BLINDAGE DU TUBE

CATHODIQUE.

ATTENTION!!

AFIN D'EVITER TOUT RESQUE D'ELECTROCUTION PROVENANT D'UN

CHÁSSISSOUSTENSION,UNTRANSFORMATEURD'ISOLEMENTDOITETRE

UTILISÉLORSDETOUTDÉPANNAGE.LECHÁSSISDECERÉCEPTEUREST

DIRECTEMENTRACCORDÉÀL'ALIMENTATIONSECTEUR.

ATTENTIONAUX COMPOSANTS RELATIFSA LASECURITE!!

LES COMPOSANTS IDENTIFIES PAR UNE TRAME ET PAR UNE MARQUE

SUR LES SCHEMAS DE PRINCIPE, LES VUES EXPLOSEES ET LES

LISTES DE PIECES SONT D'UNEIMPORTANCE CRITIQUE POUR LA

SECURITE DU FONCTIONNEMENT. NE LES REMPLACER QUE PAR DES

COMPOSANTS SONY DONT LE NUMERO DE PIECE EST INDIQUE DANS

LEPRESENTMANUELOUDANS DESSUPPLEMENTSPUBLIES PARSONY.

LESREGLAGES DE CIRCUITDONT L'IMPORTANCE ESTCRITIQUEPOUR

LA SECURITE DU FONCTIONNEMENT SONT IDENTIFIES DANS LE

PRESENT MANUEL. SUIVRE CES PROCEDURES LORS DE CHAQUE

REMPLACEMENT DE COMPOSANTS CRITIQUES, OU LORSQU'UN

MAUVAIS FONTIONNEMENT SUSPECTE.

SELF-DIAGNOSTIC FUNCTION

The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY/TIMER LED will automatically begin to flash.

The number of times the LED flashes translates to a probable source of the problem. A definition of the STANDBY/TIMER LED flash

indicators is listed in the instruction manual for the user’s knowledge and reference. If an error symptom cannot be reproduced, the Remote

Commander can be used to review the failure occurrence data stored in memory to reveal past problems and how often these problems occur.

Diagnostic Test Indicators

When an error occurs, the STANDBY/TIMER LED will flash a set number of times to indicate the possible cause of the problem. If there is

more than one error, the LED will identify the first of the problem areas.

Results for all of the following diagnostic items are displayed on screen. No error has occurred if the screen displays a “0”.

—5 —

KV-29FS12K

Display of Standby/Timer LED Flash Count

2 times

4 times

5 times

LED ON 0.3 sec.

LED OFF 0.3 sec. LED OFF

3 sec.

Diagnostic Item Flash Count*

+B overcurrent 2 times

I-Prot 4 times

IK 5 times

*One flash count is not used for self-diagnostic.

Stopping the Standby/Timer LED Flash

Turnoffthepower switch ontheTVmain unit orunplug the powercord from theoutlet to stopthe STANDBY/TIMERLAMPfromflashing.

Self-Diagnostic Screen Display

For errors with symptoms such as “power sometimes shuts off”or “screen sometimes goes out”that cannot be confirmed, it is possible

to bring up past occurrences of failure on the screen for confirmation.

To Bring Up Screen Test

In standby mode, press buttons on the Remote Commander sequentially, in rapid succession, as shown below:

Display Channel 5Sound volume

Note that this differs from entering the service mode (sound volume ).

Power ON

Self-Diagnostic Screen Display

SELF DIAGNOSTIC

2: 000

3: N/A

4: 000

5: 001

101: N/A

Numeral 0 means that no fault was detected.

Numeral 1 means a fault was detected one time only.

STANDBY/TIMER LED

—6 —

KV-29FS12K

Handling of Self-Diagnostic Screen Display

Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen during repairs.

When you have completed the repairs, clear the result display to “0”.

Unless the result display is cleared to “0”, the self-diagnostic function will not be able to detect subsequent faults after completion of the

repairs.

Clearing the Result Display

To clear the result display to “0”, press buttons on the Remote Commander sequentially when the diagnostic screen is displayed,

as shown below:

ENTERChannel 8

Quitting the Self-Diagnostic Screen

To quit the entire self-diagnostic screen, turn off the power switch on the Remote Commander or the main unit.

Self-Diagnostic Circuit

MA BOARD

IC301

Y/CHROMA JUNGLE

A BOARD

IC502

V. OUT

MA BOARD

IC001

SYSTEM

MA BOARD

IC003

MEMORY

IK IN

FROM

CA BOARD

CN705 PIN 1

HP/PROTECT

SDA

FROM

A BOARD

IC501 PIN 3

1 IO-SDATO-LED

REF 3I-PROT

IO-BDAT

42 B-DAT

DISPLAY

+B overcurrent (OCP) Occurs when an overcurrent on the +B (135V) line is detected by pin 33 of IC301 (MA Board). If

the voltage of pin 33 of IC301 (MABoard) is less than 1V whenV.SYNC is more than seven

verticals in a period, the unit will automatically turn off.

I-Prot Occurs when an absence of the vertical deflection pulse is detected by pin 5 of IC001 (MA

Board). Power supply will shut down when waveform interval exceeds 2 seconds.

IK If the RGB levels* do not balance within 2 seconds after the power is turned on, this error will be

detected by IC301 (MABoard). TV will stay on, but there will be no picture.

*(Refers to the RGB levels of theAKB detection Ref pulse that detects 1K).

—7 —

KV-29FS12K

After correcting the original service problem, perform the

following safety checks before releasing the set to the

customer:

1. Check the area of your repair for unsoldered or poorly

soldered connections. Check the entire board surface

for solder splashes and bridges.

2. Check the interboard wiring to ensure that no wires are

“pinched”or touching high-wattage resistors.

3. Check that all control knobs, shields, covers, ground

straps, and mounting hardware have been replaced.

Be absolutelycertainthat you havereplaced all the

insulators.

4. Look for unauthorized replacement parts, particularly

transistors,that were installedduringa previous repair.

Point them out to the customer and recommend their

replacement.

5. Look for parts which, though functioning, show obvious

signs of deterioration. Point them out to the customer

and recommend their replacement.

6. Check the line cords for cracks and abrasion.

Recommend the replacement of any such line cord

to the customer.

7. Check the B+ and HV to see if they are specified

values. Makesure your instrumentsare accurate;

be suspicious of your HV meter if sets always have

low HV.

8. Checkthe antenna terminals, metaltrim,“metallized”

knobs, screws, and all other exposed metal parts forAC

leakage. Check leakage as described below.

SAFETY CHECK-OUT

Leakage Test

TheAC leakage from any exposed metal part to earth

ground and from all exposed metal parts to any exposed

metal part having a return to chassis, must not exceed 0.5

mA (500 microamperes). Leakage current can be

measured by any one of three methods.

1. Acommercial leakage tester, such as the Simpson 229

or RCAWT-540A. Follow the manufacturers'

instructions to use these instructions.

2. Abattery-operatedAC milliammeter. The DataPrecision

245 digital multimeter is suitable for this job.

3. Measuring the voltage drop across a resistor by means

of a VOMor battery-operatedACvoltmeter.The “limit”

indication is 0.75 V, so analog meters must have an

accurate low voltage scale.The Simpson’s 250 and

Sanwa SH-63TRD are examples of passive VOMs that

aresuitable.Nearly all battery-operated digital

multimeters that have a 2 VAC range are suitable

(see FigureA).

How to Find a Good Earth Ground

Acold-waterpipeisa guaranteed earthground;the cover-

plateretainingscrew on mostACoutletboxesisalsoatearth

ground.If theretainingscrew is to be used asyourearth

ground,verifythatit is at groundbymeasuringtheresistance

betweenitanda cold-waterpipewithanohmmeter.The

readingshouldbezeroohms.If acold-water pipe is not

accessible, connecta 60-to 100-watttrouble- light (nota

neonlamp) between thehot side ofthe receptacle and the

retainingscrew.Tryboth slots,ifnecessary, to locatethehot

sideontheline; the lamp should lightatnormalbrillianceifthe

screwisatgroundpotential(seeFigureB).

Figure B. Checking for earth ground.FigureA. Using an AC voltmeter to checkAC leakage.

Trouble Light

AC Outlet Box Ohmmeter

Cold-water Pipe

—8 —

KV-29FS12K

SECTION 1

DISASSEMBLY

1-1. REAR COVER REMOVAL

1-2. CHASSISASSEMBLY REMOVAL 1-3. SERVICE POSITION

CA Board

A Board

D Board

VABoard

MA Board

Screw +BVTP 4x16

RearCover

Screw +BVTP 4x16

Claw

Chassis

Assembly

—9 —

KV-29FS12K

Coated

Earth

Ground

Strap

1-4. PICTURE TUBE REMOVAL

WARNING:

BEFORE REMOVING

THE ANODE CAP

High voltage remains in the CRT

even after the power is disconnected.

To avoid electric shock, discharge

CRT before attempting to remove the

anode cap. Short between anode and

CRT coated earth ground strap.

REMOVAL PROCEDURES

HOW TO HANDLE AN ANODE CAP

WARNING: High voltage remains in the CRT even after the power is disconnected. To avoid electrical shock, discharge the CRT before

attempting to remove the anode cap. Short between anode and coated earth ground strap of CRT.

NOTE: After removing the anode, short circuit the anode of the picture tube and the anode cap to either the metal chassis, CRT shield,

or carbon painted on the CRT.

1Do not use sharp objects which may cause damage to the

surface of the anode cap.

3Do not force turn the foot of the rubber cover. This may cause

the shatter-hook terminal to protrude and damage the rubber.

2To avoid damaging the anode cap, do not squeeze the rubber

covering too hard. A material fitting called a shatter-hook terminal

is built into the rubber.

2Use your thumb to pull the rubber

cap firmly in the direction indicated

by arrow

3When one side of the rubber cap

separates from the anode button,

the anode cap can be removed by

turning the rubber cap and pulling

it in the direction of arrow

1Turn up one side of the rubber cap in

the direction indicated by arrow

Anode Button

ANODE CAP REMOVAL

6. Loosen the deflection yoke fixing screw and remove.

7. Place the setwith theCRT face downon acushion andremove

the degaussing coil holders.

8. Remove the degaussing coils.

9. Remove the CRT grounding strap and spring tentioners.

10. Unscrew the four CRT fixing screws [located on each CRT

corner] and remove the CRT [Take care not to handle the

CRT by the neck].

1. Discharge the anode of the CRT and remove the anode cap.

2. Unplug all interconnectingleadsfrom the deflectionyoke,neck

assembly, degaussing coils and CRT grounding strap.

3. Remove the CABoard from the CRT.

4. Remove the chassis assembly.

5. Loosen the neck assembly fixing screw and remove.

—10 —

KV-29FS12K

SECTION 2

SET-UP ADJUSTMENTS

2-1. BEAM LANDING

Before beginning adjustment procedure:

1. Degauss the entire screen.

2. Feed in the white pattern signal.

Adjustment Procedure

1. Input a raster signal with the pattern generator.

2. Loosen the deflection yoke mounting screw and set the purity

control to the center as shown below.

Purity Control

3. Turn the raster signal of the pattern generator to green.

4. Move the deflection yoke backward and adjust the purity

control so that green is in the center and red and blue are

at the sides evenly.

Blue Red

Green

5. Move the deflection yoke forward and adjust so that the entire

screen becomes green.

6. Switch over the raster signal to red and blue and confirm

the condition.

7. When the position of the deflection yoke is determined,

tighten it with the deflection yoke mounting screw.

8. If landing at the corner is not right, adjust by using the disk

magnets.

The following adjustments should be made when

a complete realignment is required or when a new

picture tube is installed.

These adjustments should be performed with rated

power supply voltage unless otherwise noted.

Set the controls as follows unless otherwise noted:

VIDEO MODE: STANDARD

PICTURE control: ................ Normal

BRIGHTNESS control: ........ Normal

Perform the adjustments in order as follows:

1. Beam Landing

2. Convergence

3. Focus

4. Screen (G2)

5. White Balance

Note:Test equipment required:

•Color Bar Pattern Generator

•Degausser

•DC Power Supply

•DigitalMultimeter

Purity control

corrects this area

Disk magnets

or rotatable disk

magnets correct

these areas (a-d)

Deflection yoke positioning

corrects these areas

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