SORG Boogie Drive Service-Handbuch

1 of 36

2019-07-16 Service Record Boogie Drive

Boogie Drive

Unique people, unique solutions.

Service Record Boogie Drive

ENG

Service Record

In the following all individual adjustments of the standing aid are

described. These adjustments require tools and specialised

knowledge. Please leave the adjustments to a qualied rehab

consultant.

2 of 36 Service Record Boogie Drive 2019-07-16

Imprint

SORG Rollstuhltechnik GmbH+Co.KG

Benzstraße 3-5

68794 Oberhausen-Rheinhausen / Germany

Tel. +49 7254-9279-0

Fax +49 7254-9279-10

E-Mail [email protected]

Web www.sorgrollstuhltechnik.de

Revision status

2019-07-12

Technical status

Technical changes and misprints reserved. The

pictures in this Instructions for use can dier

from the actual equipment components. How-

ever, a corresponding conduction is possible.

All texts, pictures and graphics underlie co-

pyright protection. All rights, including co-

pying, publishing, editing and translating,

remain reserved. © by SORG Rollstuhltech-

nik GmbH+Co. KG Benzstraße 3-5, 68794

Oberhausen-Rheinhausen / Germany.

Our terms and conditions can be found

on our order forms and at www.sorgrollstuhl-

technik.de/impressum.

3 of 36

2019-07-16 Service Record Boogie Drive

Table of content

1 Standing aid overview 5

2 General information 6

2.1 General indications 6

2.2 Documentation indications 6

2.3 Required torques and tools 6

2.4 Explanation of symbols 7

2.5 General safety instructions 8

3 Assembly Groups 9

3.1 Assembly Group Wheels 9

3.1.1 Wheel position 9

3.1.2 Camber 10

3.1.3 Sprung back casters 11

3.2 Assembly Group Centre Column 12

3.3 Assembly Group Leg support 14

3.3.1 Food plates standard 14

3.3.2 Setting the angle of the 3D foot

plates 15

3.4 Assembly Group foot shells 16

3.4.1 To shift 16

3.4.2 To displace 16

3.5 Assembly Group Chest truss pad 17

3.5.1 Chest truss pad 17

3.5.2 Side chest truss pas 18

3.6 Assembly Group Pelvis truss pad 19

3.7 Assembly Group Posterior truss pad 20

3.7.1 Posterior truss pad pluggable 20

3.7.2 Side posterior truss pads 20

3.7.3 Truss pad with crank and swivel

bracket 21

3.8 Assembly Group Back truss pad 22

3.8.1 Back truss pads 22

3.9 Assembly Group Knee truss pad 23

3.9.1 Standard knee truss pad 23

3.9.2

Knee truss pads with resting brackets

3.10 Assembly Group Theraphy table 26

3.10.1 Standard mounting 26

3.10.2 Mounting on the chest truss pad

holder 27

3.11 Assembly Group Frame 28

3.11.1 Frame size 1 and 2

(gas pressure spring or telescop) 28

3.11.2 Frame size 3 and 4 (telescop) 28

3.11.3 Frame size 3 and 4 (telescop) 28

3.12 Assembly Group Belt 29

4 Repairs and maintenance 30

4.1 Repairs 30

4.2 Spare parts 30

4.3 Maintenance 30

4.4 Disinfection 30

4.5 Storage 30

4.6 Reinstatement 31

4.7 Disposal 31

4.8 Maintenance/ Inspection 31

5 Technical specications 33

5.1 Data and measurements 33

5.2 Meaning of labels 34

5.3 Declaration of conformity 34

4 of 36 Service Record Boogie Drive 2019-07-16

5 of 36

2019-07-16 Service Record Boogie Drive

1 Standing aid overview

15 side chest pad

16 cushion for posterior truss pad

17 swivel bracket

18 side posterior truss pad

19 centre column

20 gas pressure spring

21 caster

22 release lever gas pressure

spring

1chest truss pad

2theraphy table

3crank for posterior truss pad

4trum brake nub

5rear wheel

6handrim

7belt for chest trus pad

8lock for the pelvis truss pad with

crank and swivel bracket

9cushion for posterior truss pad

10 axle plate

11 knee truss pad

12 food plate

13 detecting lever for caster

14 caster

202122

6 of 36 Service Record Boogie Drive 2019-07-16

2 General information

2.1 General indications

In the following all individual settings, adjustments and repairs as well as the yearly inspection

of the standing aid are described. These adjustments require tools and specialised knowledge.

Please leave the adjustments to a qualied rehab consultant.

Should questions or suggestions come up then please contact your medical supply store or our

team (+49 7254 9279-0).

2.2 Documentation indications

Please note:

• Information about before sale can be found in the instructions for use

• Infomation for the user can be found in the instructions for use

• For maintenance instructions see: Chapter 4 (Repair & Maintenance)

2.3 Required torques and tools

For the following screws needed torque:

• M5: 5 Nm;

• M6: 7 Nm;

• M6 (axle plate) 10 Nm

• M8: 20 Nm;

• M10 (nut): 25 Nm; (caster)

• quick release axle tting 40 Nm

Needed tools:

• torque wrench (5-50 Nm)

• open end wrench

• ex ratchet handle with socket wrench inserts

• hexagon screw driver

• Phillips screw driver

• at head screw driver

• plastic mallet

• side cutter

• threadlocker (uid)

• bicycle inner tube repair kit

• work bench/jaw vise with rubber pads

7 of 36

2019-07-16 Service Record Boogie Drive

2 General information

2.4 Explanation of symbols

ATTENTION! Warnings for perso-

nal Safety aspects that are of the

utmost importance.

CORRECT safety adjustment/ use

WRONG adjustment/ use

NOT ALLOWED

References to additional/conti-

nuing reading.

Setting or adjusting the angle

open/ close

Turn clockwise

Turn counter-clockwise

steps to be done at the same

time

steps to be done after each other

steps to be done on both sides

Use

(A); (B)

1. 1.

1. 2.

;

push/ pull/ insert / move/

Push in specic direction

important detail

correct or proper use/setting

incorrect or improper use/setting

reference from text to detail

point of view

view from top

view from the side

view from the bottom

view from the front

view from the back

fasten parts

remove parts

8 of 36 Service Record Boogie Drive 2019-07-16

2 General information

2.5 General safety instructions

Check before every use:

• the rm seat of all pads,

• Frames, attachments and accessories for visible damage, bends, cracks or missing / loose

screws,

• Wheels / thru axles on rm seat,

• sucient tire pressure, tire tread,

• Functioning of the brakes,

• tight t of the locking mechanisms (tripod springs, thru axles, eccentric tensioners, etc.),

whether all previously dismantled parts are plugged in again and rmly locked.

There is a risk of injuries (such as bruising) to all rotating, rotating or folding parts, inclu-

ding adjustments, repairs and transport.

All standing aid parts are to be handled properly. Do not throw or drop removable parts!

Before starting the test, repair or adjustment work, clean / disinfect the standing aid and

secure it against tipping over and / or falling down.

Use only original spare parts.

Safety nuts may only be used once. Once loosened safety nuts must be replaced by new

ones.

Only the regular maintenance of all safety-related parts on the standing aid by a qualied

rehab workshop protects against damage and maintains our manufacturer's warranty.

When adjusting the angle of the central center column via telescope and clamping lever,

there must not be any users in the standing aid.

The standing aid may only be used indoors, on level (horizontal) and rm ground and

only by the patient for whom it has been adapted. Outdoor use is not permitted.

Structural changes must not be made without our express permission. They must be exe-

cuted and documented by us or by an authorized rehab technician.

9 of 36

2019-07-16 Service Record Boogie Drive

3.1 Assembly Group Wheels

3.1.1 Wheel position

The chart below shows which distances and dimensions with which body height and with which

driving wheel are possible.

The chart on the next page explains, where the quick release axle fittings and the axle plate need

to be mounted when the wheel size and/or the camber is changed.

(1) With the horizontal change of the wheel po-

sition along the hole rows 1, 2 or 3 you change

the gripping distance and the centre of gravity.

A verticle adjustment of the wheel

position is only possible when the wheel size

is changes at the same time.

(2) To change the wheel position remove the

driving wheels and secure the mobile standing

device from rolling away with the wheel locks

of the back casters:

• Remove the quick release axle fitting (A)

on both sides incl. the drum brake coun-

terholder (B),

• place the fittings (A) in the desired new

position and retighten it.

• Proceed with the counterholder (B) in

the same manner.

• Make sure that the fittings (A) are

mounted symetrical on both sides.

(A) (B)

(1)

(2)

Frame size Size 1 Size 2

Body height

80-110 cm 100-130 cm

AWheel size

24"x1"

ø58 cm

26"x1"

ø63 cm

28"x1"

ø68 cm

28"x1"

ø68 cm

30"x1"

ø75 cm

32"x1"

ø80 cm

Recomended at

elbow height

47 cm 52 cm 57 cm 57 cm 64 cm 69 cm

BFoot plate to top

handrim

39-47 cm 44-52 cm 49-57 cm 49-57 cm 56-64 cm 61-69 cm

CUpper

distance

between

the wheels

with

camber:

0°

not possible not possible not possible not possible not possible not possible

3°

44 cm 44 cm 43 cm 55 cm 54 cm 54 cm

6°

42 cm 41 cm 40 cm 52 cm 50 cm 50 cm

9°

40 cm 38 cm 37 cm 49 cm 47 cm 46 cm

12°

37 cm 35 cm 33 cm 46 cm 44 cm 42 cm

Frame size Size 3

Body height

120-150 cm

A Wheel size

32"x1"

ø80 cm

36"x1"

ø90 cm

Recomended at

elbow height

71 cm 81 cm

B Foot plate to top

handrim

61-69 cm 71-79 cm

C Upper dis-

tance be-

tween the

wheels with

camber:

0°

58 cm 58 cm

3°

55 cm 54 cm

6°

51 cm 49 cm

9°

48 cm 45 cm

12°

not possible not possible

10 of 36 Service Record Boogie Drive 2019-07-16

3.1 Assembly Group Wheels

3.1.2 Camber

We mount the wheels according to your specifications to the desired camber. With the camber

you can change the distance at the top between the driving wheels.

Picture 1 shows each row (1-3) of the quick re-

lease axle for the appropriate wheel size (see

chart below) as well as the appropriate attach-

ment (A, B, C, D) of the axle plate in the axle

plate holder.

Picture 2 shows the bore picture for the possib-

le camber setting for frame size 1 and 2,

Picture 3 shows the bore picture for the possib-

le camber setting for frame size 3 and 4.

(4) To change the camber remove the driving

wheels and secure the mobile standing device

from rolling away with the wheel locks of the

back casters.

• Remove on both sides both screws (A).

• Remove on both sides both screws (B).

• Move the axle plate (C) in the axle plate

holder (D) corresponding to the details

on the basis of the chart below.

• Replace all of the screws and tighten

them and replace the wheels.

3°

6°

9°

12°

(1)

(2)

(A)

(B)

(C)

(D)

(3)

(4)

0°

3°

6°

9°

Frame size 1 Frame size 2

wheel size camber position wheel size camber position

24"

3° 3A

28"

3° 3B

6° 3A 6° 3C

9° 3B 9° 3C

12° 3C 12° 3D

26"

3° 2A

30"

3° 2A

6° 2A 6° 2A

9° 2B 9° 2B

12° 2C 12° 2C

28"

3° 1A

32"

3° 1A

6° 1A 6° 1A

9° 1B 9° 1B

12° 1C 12° 1C

Frame size 3

wheel size camber position

32"

0° 3A

3° 3A

6° 3B

9° 3C

36"

0° 1A

3° 1A

6° 1B

9° 1C

Andere Handbücher für Boogie Drive

Inhaltsverzeichnis

Andere SORG Rollstuhl Handbücher

SORG

SORG Loop Service-Handbuch

SORG

SORG MIO MOVE Service-Handbuch

SORG

SORG Airon Service-Handbuch

SORG

SORG Jump alpha Service-Handbuch

SORG

SORG Mio Service-Handbuch

SORG

SORG Loop 802 Bedienungsanleitung

SORG

SORG Dynamis MV 793 Bedienungsanleitung

SORG

SORG Mio Carbon Design 2018 Bedienungsanleitung

SORG

SORG Dynamis TSD Service-Handbuch

SORG

SORG Jump beta Bedienungsanleitung

SORG

SORG Mio Service-Handbuch

SORG

SORG MIO MOVE Service-Handbuch

SORG

SORG Mio Move 604 Bedienungsanleitung

SORG

SORG Tilty vario Bedienungsanleitung

SORG

SORG Tilty vario Bedienungsanleitung

SORG

SORG Mio Bedienungsanleitung

SORG

SORG Jump beta Bedienungsanleitung

SORG

SORG LoopSORG 802 Bedienungsanleitung

SORG

SORG Tilty vario Service-Handbuch

SORG

SORG Tilty vario Bedienungsanleitung

SORG

SORG Mio Carbon Service-Handbuch

SORG

SORG Vector Bedienungsanleitung

SORG

SORG Loop RS Service-Handbuch

SORG

SORG Jump alpha Bedienungsanleitung

Beliebte Rollstuhl Handbücher anderer Marken

Otto Bock

Otto Bock Skippi plus Bedienungsanleitung

Invacare

Invacare Action 4NG series Bedienungsanleitung

Designability

Designability WizzyBug Montageanleitung

Vermeiren

Vermeiren RAPIDO Bedienungsanleitung

Excel

Excel G5 KIDS 0285 Bedienungsanleitung

M. Bartels

M. Bartels SA-3 Bedienungsanleitung

Vermeiren

Vermeiren Turios Bedienungsanleitung

Invacare

Invacare Solara Spree GT Handbuch

nino robotics

nino robotics NIno Bedienungsanleitung

Invacare

Invacare MK5 EX Bedienungsanleitung

Nova

Nova TKW-12 Bedienungsanleitung

BCW

BCW Advantage Bedienungsanleitung

You-Q

You-Q Luca Bedienungsanleitung

interco

interco Ortolight Standard Bedienungsanleitung

Nova

Nova 7190L Bedienungsanleitung

Vermeiren

Vermeiren EZ1 Bedienungsanleitung

PaceSaver

PaceSaver Scout M-300 Bedienungsanleitung

Invacare

Invacare TDX 4 Handbuch