Spacesaver Power Pro Series Bedienungsanleitung
Spacesaver Corporation
Manual for
Power Pro/EC300/EC400 Series
System Diagnostic Unit
Revision 3.6
DPU/DO - Page 2 - REV. 5/25/00
Copyright 2000 Spacesaver Corporation. All rights reserved. Reproduction of this
document, in part or in whole, by any means, electrical or otherwise, is prohibited,
except by written permission from Spacesaver Corporation.
The information contained herein is believed to be accurate as of the date of publication;
however, Spacesaver Corporation will not be liable for any damages, including indirect
or consequential, from the use of this software product or reliance on the accuracy of this
documentation. The information contained herein is subject to change without notice.
DPU/DO - Page 3 - REV. 5/25/00
Table of Contents
SUBJECT PAGE NUMBER
Scope of This Manual 6
Overview and Requirements 7
Installation 9
PowerConnection 10
Establishing Communications 11
System Statistics Report 14
Diagnose Board Inputs 15
View/Set Parameters (EC300/400) 23
View/Set Parameters (Power Pro) 44
How to Save Parameters 52
Examine Hex Registers 53
RemoteOperationGuide 54
Page Identification Code:
DPU - Diagnostic/Programmer Unit
DO - Diagnostic Operation
Page number
Rev. 5/00 - Latest Revision Date
DPU/DO - Page 4 - REV. 5/25/00
Table of Illustrations
SUBJECT PAGE NUMBER
Diagnostic Unit Keypad 8
Communication Connections 9
Internally Powered Unit 10
Screen Adjustment Display 11
Initial Communication Test Screen 11
Communication Fail Screen 12
Communication Terminated Screen 12
Communication Normal Screen 13
System Totals Screen 14
Diagnostic Selection Screen (Diagnose Board Inputs) 15
EC300A/EC400 Inputs Screen #1 16
EC300A/EC400 Inputs Screen #2 16
EC300A/EC400 Inputs Screen #3 17
EC300A/EC400 Inputs Screen #4 17
EC300A/EC400 Inputs Screen #5 18
EC300 Inputs Screen #4 18
Power Pro Inputs Screen #1 19
Power Pro Inputs Screen #2 19
Power Pro Inputs Screen #3 20
Power Pro Inputs Screen #4 20
Floor Monitor Inputs Screen #1 21
Floor Monitor Inputs Screen #2 21
Floor Monitor Inputs Screen #3 22
Floor Monitor Inputs Screen #4 22
Diagnostic Selection Screen (Parameters & Hex Register) 23
Movement Mode Parameter Screen 24
Reset Mode Parameter Screen 24
Auto Power Up Parameter Screen 25
Programmed on Power Up Parameter Screen 25
Left Limits Parameter Screen 26
Right Limits Parameter Screen 26
Security Lock Direction Parameter Screen 27
S6 Ramp and Factors Parameter Screen 27
Safety Fault Warning Parameter Screen 28
Power Line Parameter Screen 28
Heavy Carriage Parameter Screen 29
Motor Creep Timeout Parameter Screen 29
Auto Stop Timeout Parameter Screen 30
Position On Carriage Parameter Screen 30
Motor Skew Value Parameter Screen 31
Start Beep Timeout Parameter Screen 31
Aisle Light Activation Parameter Screen 32
Aisle/Bay Light Timing Parameter Screen 32
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Aisle Light Timeout Parameter Screen 33
Option Output Parameter Screen 33
Bay Light Timeout Parameter Screen 34
Zero Force Sensors Parameter Screen 34
ZFS Left Aisle LEDs Parameter Screen 35
ZFS Right Aisle LEDs Parameter Screen 35
ZFS Background Light Parameter Screen 36
ZFS Reset With Key Parameter Screen 36
ZFS Parameter 5 Screen 37
ZFS Quadrature Usage Parameter Screen 37
ZFS Aisle Usage Parameter Screen 37
Option Register 1 Night Park Parameter Screen 38
Option Register 2 Fire Park Parameter Screen 38
Option Value 2 Time to Park Parameter Screen 39
Option Value 1 Aisle Spacing Parameter Screen 39
Option Value 3 Last Spacing Parameter Screen 40
Option Register 3 Auto Move Parameter Screen 40
Option Value 5 Aisle Number Parameter Screen 41
Option Value 4 Timer Parameter Screen 41
Option Register 4 Infrared Option Screen (EC400) 42
Move From Safety Activation Parameter Screen 43
Option Register 4 Move on Safety Parameter Screen 43
Power Pro Parameter Screens
Photo Sweep Type Selection Parameter Screen 44
Left Photo Sweep Enable Parameter Screen 44
Right Photo Sweep Enable Parameter Screen 44
Reset Mode Parameter Screen 45
Relock Aisle Parameter Screen 45
Aisle Relock Timeout Parameter Screen 46
Lighting Control Output Parameter Screen 46
Light Timed Parameter Screen 47
Light Timeout Units Parameter Screen 47
Lighting Timeout Parameter Screen 48
Control Head Beep Disable Parameter Screen 48
Motor Creep Timeout Parameter Screen 49
Auto Stop Timeout Parameter Screen 49
Movement Mode Parameter Screen 50
Left Limits Parameter Screen 50
Right Limits Parameter Screen 51
Power Line Frequency Parameter Screen 51
Examine Hex Registers Screen 53
Remote Startup Screen 54
Communication Failure Screen 54
Remote Ready Screen 55
DPU/DO - Page 6 - REV. 5/25/00
Scope of This Manual
This manual covers the operation of Spacesaver Corporation System Diagnostic Unit for the
Power Pro, EC300 and EC400 series of Carriage Controls:
Model Power Pro, EC300 and EC400 SYSTEM DIAGNOSTIC
The Diagnostic Unit supports the following functions by control type:
Controller Diagnose Remote Control Program
Power Pro Yes Yes Yes
EC300 Yes Yes -
EC300A Yes Yes Yes
EC300B Yes Yes Yes
EC400 Yes Yes Yes
Safety Floor Monitor Yes - -
Any questions or comments about the System Diagnostic Unit product, mobile storage system
controls or this manual should be directed to:
Spacesaver Corporation
Customer Service
1450 Janesville Avenue
Fort Atkinson, Wisconsin 53538-2798
(920) 563-6362
(800) 457-5463 (HLP-LINE)
FAX (920) 563-2702
DPU/DO - Page 7 - REV. 5/25/00
Power Pro/EC300/EC400 System Diagnostic
Overview and Requirements
The Power Pro/EC300/EC400 System Diagnostic consists of a single unit and interconnecting
cable, which connects to any Spacesaver module of mobile storage, fitted with the Power Pro,
EC300 or EC400 controls. The System Diagnostic Unit is housed in a black plastic case and
comes equipped with system communication cable, wall-mounted transformer power supply and
12 VDC auto adapter1. The Diagnostic Unit provides the following functions:
•Automated troubleshooting of Power Pro, EC300 and EC400 system communication.
•Diagnostic testing of Power Pro, EC300 and EC400 board functions such as limit switch and
safety sweep inputs.
•Setting of system parameters on the Power Pro, EC300A and EC400 series of control boards.
•Remote operation of a Power Pro, EC300 or EC400 module of mobile storage.
All functions are available on the System Diagnostic Unit without changing setups or operational
modes.
Requirements for Use
•Connection to Spacesaver Power Pro, EC300 or EC400 Series Mobile Storage Controls with
provided communication cable. The Power Pro requires a ten-pin connector adapter.
•One 120-Volt Power Supply 2located within 5 feet of the unit. The unit will operate without
outlet power if fully charged. See page 10 for charging instructions.
1&2As of October 1998, Spacesaver has changed the diagnostic unit to get its power from the
logic board eliminating the need for internal batteries, the charger unit and power jack.
DPU/DO - Page 8 - REV. 5/25/00
The face of the Diagnostic Unit is shown below. The left side consists of a numeric keypad area
that is outlined for ease of numeric entry. This is the area that is used for parameter selection in
the diagnostic operations and remote aisle selection when the unit is in hard-wired remote mode.
The right side of the keypad contains special function keys. The individual uses of these keys
will be described in detail in the following sections of this manual.
--------------------------------------------------------------
TEST
REMOTE
STOP
MOVE
RESET
123
456
7890
CLEAR
LOAD SAVE
HELP
ENTER
ESCAPE
NEXT
LAST
UP
DOWN
--------------------------------------------------------------
-- DIAGNOSTIC UNIT KEYPAD --
Above the keypad, the display consists of an eight line by 32-character LCD panel where all
system status is provided along with the user interface questions and prompts. The display
contrast has been preset at the factory. This display contrast may be adjusted by holding down
any key while powering up the unit. This action sends the user to the screen adjustment area
where the display contrast may be changed. This and other functions will be discussed in more
detail in the following sections.
Do not store the diagnostic unit below freezing temperatures 0°C (32°F). For best results
operate unit at room temperature.
The Diagnostic Unit should be kept clean. Dish washing liquid and a soft cloth will suffice for
this purpose. Do NOT use solvent type chemical cleaners on the keypad or window.
DPU/DO - Page 9 - REV. 5/25/00
Installation
The System Diagnostic Unit connects to the mobile system through a standard EC300/EC400
communication cable that is supplied with the unit. The cable has six or eight wires and is
terminated with a twelve position red connector on the end. (Newer diagnostic units that get their
power from the logic board require the 2-wire connector to plug into either J10 or J26 on the logic
board). Connection to the Power Pro requires a twelve to ten pin adapter and uses J12 or J13 for
power. The Diagnostic Unit must be connected to the left side of any module of Spacesaver
mobile storage. This means that the System Diagnostic Unit has the left end of system jumper on
its left communication connector, internally, with the supplied communication cable attached to its
right communication connector. This cable is then connected to the left communication connector
of the first Power Pro, EC300 or EC400 carriage control or safety floor monitor. This
communication connection is illustrated below.
--------------------------------------------------------------
FLOOR
MONITOR
CARRIAGE
CONTROL
LEFT
LEFT
RIGHT
RIGHT
CARRIAGE
CONTROL
LEFT RIGHT
CARRIAGE
CONTROL
LEFT RIGHT
DIAGNOSTIC
UNIT
LEFT RIGHT
END OF
SYSTEM
JUMPER
END OF
SYSTEM
JUMPER
--------------------------------------------------------------
-- Communication Connections for Diagnostic Unit --
The actual number and arrangement of units within any module of Spacesaver mobile storage will
vary from module to module. Keep in mind, however, that in most cases the System Diagnostic
Unit should be connected to the left communication connector of the first Power Pro, EC300 or
EC400 carriage control or safety floor monitor. This configuration works for both diagnostic and
remote control functions. However, to program a Power Pro, EC300A or EC400 connect to the
first carriage controller, bypassing any floor monitor, autocycler or T-Board. The diagnostic unit
may be plugged into the left communications connector of any logic board in a module. However,
the diagnostic will only address logic boards to the right of this connection point.
DPU/DO - Page 10 - REV. 5/25/00
Power Connection
A.) INTERNALLY POWERED: The System Diagnostic Unit can be run on internal battery
power. The battery is charged by a UL Listed 120VAC to 12VDC wall-mount transformer
which must be connected to a 120 VAC outlet. The output of the transformer is class 2, 12 VDC
at 800 ma. The cord from the transformer plugs into a special power connector on the front of
the unit. The battery will reach a full charge after twelve hours of charging time, which gives up
to eight hours of continuous battery-powered operation. The unit need not be turned on during
battery charging. The unit comes equipped with an automobile cigarette lighter adapter. This
allows the unit to be charged while in transit. The unit may also be run directly with the power
transformer plugged into a wall outlet. The unit will need to be charged when the display begins
to fade or go blank. Another indication the unit needs to be recharged is when the diagnostic
creates a bad left sweep on the controller to which it is connected. The illustration below shows
the System Diagnostic Unit and its cables and connections.
B.) EXTERNALLY POWERED: As of October 1998, Spacesaver has changed the diagnostic unit
to get its power from the logic board eliminating the need for internal batteries, the charger unit
and power jack. The logic board provides power to the unit from either J10 or J26 (J12 or J13 for
Power Pro entry sensor transmitters) via a separate connector. In most cases the logic board will
have sufficient power. If excess power draw is encountered, extra options (entry sensors etc.) may
be unplugged and temporarily jumped out during diagnostic use only. Be sure to restore jumped
out options and test when finished.
--------------------------------------------------------------
Spacesaver
SWITCH
POWER
120VAC
12VDC
POWER
TRANSFORMER
COMMUNICATION
CABLE
CABLE
STORAGE
TRANSFORMER
STORAGE
AUTO ADAPTOR
STORAGE
--------------------------------------------------------------
-- Internally Powered Unit--
Dieses Handbuch passt für folgende Modelle
2
Inhaltsverzeichnis
