Spartan 100 Bedienungsanleitung

SPARTAN

MODEL 100

Owner’s Manual

Model 100

Record the Serial Number of your

and give the number to the factory

when ording parts.

Serial

Number ...........................................

SPARTAN TOOL L.L.C.

8 0 0 . 4 3 5 . 3 8 6 6

www.spartantool.com

Page 2

Warnings

―Read the safety and operating instructions before using any Spartan Tool product. Drain and sewer

cleaning can be dangerous if proper procedures are not followed and appropriate safety gear is not

utilized.

―Before starting unit, be sure to wear personal protective equipment such as safety goggles or face

shield and protective clothing such as gloves, coveralls or raincoat, rubber boots with metatarsal

guards, and hearing protection.

―Drains and sewer can carry bacteria and other infectious micro-organisms or materials which can

cause death or severe illness.Avoid exposing eyes, nose, mouth, ears, hands and cuts and abrasions

to waste water or other potentially infectious materials during drain and sewer cleaning operations.

To further help protect against exposure to infectious materials, wash hands, arms and other areas

of the body, as needed, with hot, soapy water and, if necessary, ush mucous membranes with

water. Also, disinfect potentially contaminated equipment by washing such surfaces with a hot

soapy wash using a strong detergent.

―For any questions contact the company at the address shown below.

“California Prop. 65: This product may contain an extremely small amount of lead in the coating.

Lead is a material known to the State of California to cause cancer or reproductive toxicity.”

SPARTAN TOOL L.L.C.

1618 Terminal Road

Niles, MI 49120

800.435.3866

www.spartantool.com

Page 3

Table of Contents

OPERATING SECTION

Introduction...........................................................4

Service Information...............................................4

Specications and Features .................................5

Safety Instructions............................................ 6-9

Machine Features...............................................10

Assembly Instructions....................................10-11

Operating...................................................... 12-13

Operating the Power Cable Feed.......................14

Maintenance Instructions.............................. 15-16

OPERATING SECTION

Model 100 with Drum..........................................17

Model 100 Power Unit - 02812200............... 18-19

Base Assembly - 02767100................................20

Trunnion Assembly - 02767200..........................21

Outlet Box Cover - 44101600.............................22

Air Foot Switch - 44055500 ................................22

Model 100 Drum.................................................23

Outer Drum - 02766500......................................24

Inner Drum - 02766600 ......................................25

PM Motor Assembly............................................26

Gearcase - 44229510.........................................27

Wiring Diagram...................................................28

Roll-Aid - 44276700............................................29

Wheel & Support Assembly - 44120700.............30

Model 100 Cables......................................... 31-32

Cable Ends and Accessories..............................33

POWER CABLE FEED SECTION

Introduction.........................................................36

Attaching the Cable Safety Guide ......................37

Setting Power Feed Cable Size..........................38

Universal Power Feed ........................................39

Power Feed Assembly........................................40

Bearing Block Assembly (LONG) .......................41

Bearing Block Assemlby (SHORT).....................42

Wheel Carrier Body (LONG)...............................43

Wheel Carrier Body (SHORT) ............................43

Installation Instructions.......................................44

Operating Instructions ........................................45

Cleaning Operation.............................................46

Disassemble/Reassemble..................................46

Disassembly of Short Bearing Blocks.................47

Disassembly of Long Bearing Blocks .................48

Cleaning and Lubricating Instructions ................49

Re-Assembly of Short Bearing Blocks................49

Re-Assembly - Long Bearing Blocks..................50

Page 4

Introduction

Service Information

The Spartan Model 100 Electric Drain/Sewer Cleaning Machine has been designed and manufactured

with high quality materials and care in workmanship. The instructions in this manual have been prepared

to ensure that, when followed, the Spartan Model 100 will provide long and e󰀩cient service.

Read the entire manual before the initial start-up of the machine. It is important to know the correct

operating procedures of the machine and all safety precautions to prevent the possibility of property

damage and/or personal injury.

NOTE: Information in this manual is current at the time of printing. Spartan Tool reserves the right to

make changes and improvements to its products at any time without notice or obligation.

All requests for information, service or parts should include machine serial number. Additional

copies of this Owner’s Manual can be downloaded free of charge from the Spartan Tool website,

www.spartantool.com.

WARNING: It is the responsibility of the operator to read and understand

the Operator’s Manual and other information provided and use the correct

operating procedure. Machines should be operated only by qualied

operators. Failure to do so can result in personal injury, death or machine

damage.

Record below and retain product model and serial number.

Model Number:____________________

Serial Number: ____________________

For more information contact: Customer Service, Spartan Tool L.L.C.

1618 Terminal Road

Niles, Michigan 49120

Phone (800) 435-3866

Page 5

Drum Capacity: 75’ of 1/2” cable or 100’ of 13/32” or 5/16” cable.

Cleaning Cap. up to 100’ for 1-1/4” - 2” diameter line size; up to 75’ for 2”-4” diameter line size.

Motor: Permanent magnet; 115 volt AC (rectied); .75 amps (DC) @ 270-290 rpm (no load);

1.45 amps (DC) @ 185 rpm. (1/12 hp)

Weight: 55 lbs.

Height: 28” to top of handle (retracted)

44” to top of handle (extended)

Width: 22”

Length: 24” with Dial-A-Cable Power Feed

Drum Speed: 290 RPM with no load.

Cable Feed: Optional Spartan Dial-A-Cable Power Cable Feed.

Frame: Extra strength aluminum magnesium alloy.

Specications & Features

• Heavy duty permanent magnet motor with reverse capability.

• Inner drum rotates independently of outer drum, virtually eliminates cable

kinking,buckling and controls torque buildup.

• Outer drum keeps dirt inside, o󰀨 operator and work area.

• Air foot switch with cord assembly keeps both hands free for safe, easy operation.

• Compact, portable design.

• Extra-strength aluminum magnesium alloy construction.

• Retractable “Sure-Grip” handle.

IMPORTANT

For your own safety

Before assembling and operating this unit, read this operator’s manual carefully and

completely. Learn the operation, applications and potential hazards peculiar to this unit.

Page 6

Safety Instructions

Use of any electrical equipment in a wet or damp environment can cause fatal shock if not properly

guarded against by the operator.

1 Know Your Drain Cleaning Machine. Read this Operator’s Manual carefully. Learn the

operation,applications and limitations of this machine.

2 Grounding Instructions. Before using your Spartan equipment, make sure that a properly grounded,

(three hole) electrical outlet is available. If not, as in older homes, use a three-prong adapter and

connect the green pigtail or grounding lug to a known ground, such as a (metallic) cold water pipe.

This tool should be grounded while in use to protect the operator from electric shock. The tool is

equipped with a three-conductor cored and proper grounding type receptacle. The green (or green

and yellow) conductor in the cord is the grounding wire. Never connect this wire to a live terminal.

If your unit is for use on less than 150 volts, it has a plug that looks like that shown in Fig. 1A. An

adapter, (Fig. 1B and 1C), is available for connecting three-prong plugs to two-prong receptacles,

(except in Canada). If such an adapter is used, the green colored rigid ear, lug, or the like, extending

from the adapter must be connected to a permanent ground such as a properly grounded outlet box.

This machine is equipped with a Ground Fault Circuit Interrupter (GFCI), which should always be

plugged directly into an inspected, grounded receptacle. Plug the three-pronged plug on the machine

power cored with GFCI directly into an inspected grounded outlet and then test and reset the GFCI.

Never cut o󰀨 the grounding prong on the power cord for use in a two-hole outlet. Doing so cuts o󰀨

your protection from shock. Replace or repair all damaged power cords and components.

Figure 1

Page 7

Safety Instructions (cont.)

3. Extension Cords. DANGER- Improper use of an extension cord will cause death or severe injury.

The GFCI on the machine’s power cord does not protect the operator from electrical shock along the

extension cord.

If an extension cord must be used, it must be of an approved, three-wire construction, equipped with

a three-pronged plug, and in good condition. Replace or repair damaged cords.

Do not use an undersized extension cord. An undersized cord will cause a drop in line voltage resulting

in loss of power and overheating. Use the following minimum gages depending upon the length of

the extension cord:

-16 Ga. –for cords of less than 100 feet in length

-14 Ga. –for cords of 100 feet to 150 feet in length.

If in doubt, use the next heavier gage. (The smaller the gage number, the heavier the cord.) When the

machine is used outdoors, use only extension cords intended for use outdoors and so marked. Do not

allow an extension cord to be exposed to water.

Don’t assume that all three hole outlets are properly installed. Check the outlet and also the adapter, if

used, with an outlet testing device which quickly indicates if a ground is connected. Correct a faulty test

indication before proceeding.

4. Don’t Abuse Cord. Never move or lift tool by cord or yank it to disconnect from receptacle. Keep cord

from heat, oil and sharp edges.

5. Disconnect Power Cord. When not in use, before servicing, and when changing accessories, such

as blades and cutters.

6. Guard Against Electric Shock. Prevent body contact with grounded surfaces such as pipes, radiators,

ranges, refrigerator enclosures.

7. Avoid Accidental Starting. Don’t move plugged-in tools. Make sure switch is in OFF position before

plugging in power cord.

8. Stay Alert. Watch what you are doing. Use common sense. Do not operate tool when you are tired.

9. Keep Work Area Clean. Cluttered areas invite injuries.

10. Consider Work Area Environment. Don’t expose power tools to rain. Keep work area well lit.

Do not use tool in presence of ammable liquids or gases.

Avoid operating the machine in areas of standing water.

Page 8

Safety Instructions (cont.)

11. Dress properly. Do not wear loose clothing or jewelry. They can be caught in moving parts. Wear

protective hair covering to contain long hair.

Wear standard equipment. (Spartan riveted gloves). Never grasp a rotating cable with a cloth or loose

tting glove which would get wrapped around cable. Replace gloves if rivets or staples start to pull

out.

Wear rubber boots and wear rubber gloves inside your Spartan cable handling gloves to further

insulate yourself.

12. Use Safety Glasses. Guard against foreign material that might y o󰀨 cable.

13. Don’t Overreach. Keep proper footing and balance at all times.

14. Keep Children Away. Do not let visitors contact tool or extension cord.

All visitors should be kept away from work area.

15 Use Recommended Equipment and Accessories.

Use of improper equipment may be hazardous.

Don’t force small cable with attachment to do the job of heavy-duty cable.

16. Don’t Force Tool.

It will do the job better and safer at the rate for which it was intended.

17. Remove Punches and Wrenches. Form a habit of checking to see that punches and adjusting

wrenches are removed from tool before turning it on.

18. Keep Guards in Place. Never operate machine with guard removed.

19. Avoid Operating Machine in Reverse. Operating machine in reverse can result in cable damage and

is used only to back tool away from an obstruction.

Warning! Continued drum rotation in reverse position will cause cable to “jump” out of drum. Possible

operator injury could result.

20. Do Not Over Torque Cables. Excessive and/or continued rotation of the drum once an obstruction

has been encountered will over torque the cable. Kinking or breakage of cable may result. A worn

cable can be identied as being very limber, kinked or as having attened coils on the outside of

cable. Worn cable should be replaced as soon as possible.

Page 9

Safety Instructions (cont.)

21. Maintain Tools with Care. Keep tools sharp and clean for better and safer performance.

Follow instructions for lubricating and changing accessories.

Never use damaged power cords.

Inspect tool cords periodically and if damaged, repair with proper Spartan replacement parts.

Inspect extension cords periodically and replace if damaged.

Keep handles dry, clean, and free from oil and grease.

22. Check Damaged Parts. Before further use of the tool, a guard or other part that is damaged should be

carefully checked to determine that it will operate properly and perform its intended function. Check

for alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other

conditions that may a󰀨ect its operation. A guard or other part that is damaged should be properly

repaired or replaced.

Replace defective switches with proper Spartan replacement parts.

Do not use tool if switch does not turn on and o󰀨.

23. Store Idle Tools. When not in use, tools should be stored in a dry and locked up place, away from

children.

24. Handling Cables. Be very careful when cleaning drains exposed to cleaning compounds. Wear

protective gloves when handling cable, and avoid direct contact of skin and especially the eyes and

facial areas as serious burns can result from some drain cleaning compounds.

Page 10

Machine Features

Assembly Instructions

Model 100 shown with option Dial-A-Cable Power Cable Feed

STUDY THESE INSTRUCTIONS CAREFULLY BEFORE YOU OPERATE YOUR EQUIPMENT

The Model 100 consist of the following components (which are purchased separately):

1. Power Unit 3: Cable 5: Dial-A-Cable Power Feed (optional)

2. Drum 4: Roll Aid (optional)

JOINING CABLES

Certain cables and leaders may be coupled together by male and female couplings, and held securely by

means of expansion pins as illustrated.

Assembly:

Place coupling in groove on top of stand with portion of expansion pin in upright position. Using hammer,

drive expansion pin down ush with coupling. Assembly is complete, cable and machine are ready for

use.

Figure 2

Retractable Handle

Tool Box

Gear motor

Cord Wrap

Tilt Ajustment

Roll Aid

Dial-A-Cable Power Feed

Air Foot Actuator

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