STACKER S4 Bedienungsanleitung

STACKER S4 and STACKER S4-XL

USER GUIDE – PART I

Minneapolis, MN 55427

http://stacker3d.com

STACKER® is the registered trademark of STACKER, LLC.

Last Revised: 30 May 2018

PART I: STACKER S4/S4-XL USER GUIDE 2

User Guide - STACKER S4/S4-XL - Part I

TABLE OF CONTENTS

1. Warnings

2. Introduction

2.1. Product Registration

2.2. Software Basics

2.3. Printer Specifications

3. Unboxing and Assembly

3.1. Hardware List

3.2. Assembly Instructions

3.3. Uninterruptible Power Supply (UPS)

4. Your First Print

4.1. Running Your First Print

4.2. Troubleshooting Poor Quality Prints

5. Changing Nozzles and Filament Guide Tubes

5.1. Changing Nozzles

6. Printer Calibration

6.1. Adjusting First Layer Height

6.2. STACKER RUN

6.3. Volumetric Calibration

7. Combo Drive

7.1. Moving Extruders from Bowden to Direct Drive Configuration

8. Filament Tracking Sensor

9. Maintenance

9.1. Keeping Your Printer Clean

9.2. Linear Guides

9.3. Filament Drive Gears

9.4. Replacing Filament Guide Tubes

9.5. Replacing BuildTak™

10. Leveling the Bed

11. Useful Information

11.1. Printer settings for Slicing Engines

11.2. Filament Settings Reference

11.3. Filament Guide Tube and Silver Support Tube Lengths

12. Terms and Conditions

PART I: STACKER S4/S4-XL USER GUIDE 3

1. Warnings

Stacker 3D printers are industrial machines that should never be operated around children or left

unattended. Careful setup and training is required for optimal results. Read through this entire User

Guide and view online resources before attempting to operate your printer. Please note, this printed

copy of the User Guide may not be the most up to date version. We recommend downloading User

Guides from our website to confirm you have the most up to date version denoted by the last revision

date on the front cover of the User Guide.

Please read and take seriously all Warnings. Unsafe operation of a 3D printer can result in damage

to your printer and serious injury to yourself.

Burn Hazard! Do NOT touch hot surfaces!

Both the hot ends and heated bed can get HOT! To prevent burns, avoid

touching the hot surfaces of the 3D printer.

Fire Hazard!

Never place flammable materials or liquids on or near the printer. It is your

responsibility to operate your printer in a safe manner. To ensure that it is

safe, you must incorporate the use of fire and smoke alarms and proper fire

suppression technologies like fire extinguishers. Never operate the printer

unattended.

Maintain Clean Environment!

Operate printer in a clean environment. Avoid exposing printer to dirt, dust,

oil, smoke, or other environmental pollutants. The printer may not function

properly, and operational life will decrease, in an unclean environment.

Electric Shock Hazard!

The printer must be kept dry. Attempting to operate the printer in a wet

environment will damage your printer and could lead to injury. Always power

down and disconnect the power cable from your printer before servicing.

Static Charge Hazard!

Ground yourself before touching the printer. Static charge can damage your

printer's electronic components. Discharge your static before touching your

printer!

Pinch Hazard! Keep Hands and Fingers Clear.

During operation, the printer will perform quick and unpredictable

movements. To avoid injury, never place your hands, fingers or body near

any moving parts of the printer including belts, pulleys, print bed, and hot

ends. Be sure to tie back long hair and remove any clothing or jewelry which

could become caught in the moving parts of the printer.

Age Warning.

For users under the age of 18, adult supervision is recommended. Printed

parts can be a choking hazard for small children. Never operate the printer

unattended!

PART I: STACKER S4/S4-XL USER GUIDE 4

2. Introduction

Welcome to STACKER! Our high performance industrial grade 3D printers are capable of producing

everything from one-off prototypes to multiple part production runs. To get the most out of your Stacker

3D printer, please read the entire User Guide Part I before attempting to operate your printer. Part I of

the User Guide should provide all the information necessary to set up and operate your printer. For

more advanced operation and calibration, please download Part II of the User Guide from our website.

2.1 Product Registration

It is important to register your printer. In order to receive customer service support, warranty service, or

join our community forums, you must register your printer. Complete the registration form on our

website.

http://stacker3d.com/product-registration/

During registration, you must enter your printer’s serial number. Your Stacker 3D printer has two serial

labels: one serial label is located inside the controller housing, and the second serial label is attached

to the inside of the front right leg.

2.2 Software

The 3D objects you will be printing are created using two types of software, (1) computer-aided design

(CAD) software and (2) slicing software.

QUICK OVERVIEW OF SOFTWARE USE IN THE 3D PRINTING PROCESS

CAD: It is helpful to be familiar with solid modeling CAD applications in order to create and manipulate

the parts you want to 3D print. Often a simple design modification or splitting of a model into multiple

sections will allow you to print it faster, better, and without the need for support materials. The following

list of CAD software is by no means exhaustive, but these programs offer a good balance of power and

value, some of which are free and have robust online training and user communities. Nearly all of these

apps will export your models to the preferred STL file format.

PART I: STACKER S4/S4-XL USER GUIDE 5

• SketchUp, Autodesk Meshmixer, Tinkercad

• FreeCAD, openSCAD, Blender

• Autodesk Netfabb, Autodesk Fusion 360, C3D Toolkit, Geomagic Design, Alibre,

Autodesk AutoCAD

• SolidWorks, Autodesk Inventor, Solid Edge

Slice: In operating a 3D printer, it is most critical that you have a good understanding of your preferred

slicing engine before attempting your own prints. Slicing engines are used to convert an STL file into

the GCODE file, which operates the printer. A GCODE file provides the commands that enable the

printer to print a 3D object. Stacker RUN includes two open source slicing engines, Slic3r and Cura,

and both of these slicing engines do a good job. Nevertheless, we highly recommend Simplify3D. We

have found Simplify3D to be one of the best slicing engines available, and we provide a license for a

downloadable copy with your Stacker 3D printer. To receive your copy of Simplify3D, please be sure to

copy of Simplify3D from our website.

The links below can help familiarize you with the operation of a slicing engine:

Slic3r http://manual.slic3r.org/intro/overview

Cura https://ultimaker.com/en/resources/manuals/software

https://www.simplify3d.com/support/

For assistance setting up a profile for your Stacker 3D printer within your slicing software, please refer

to section 11.1.

Stacker RUN software is an enhanced version of Repetier Host customized for using Stacker printers.

Additional information and Stacker RUN software download is available on our website. You can find

additional documentation on the Repetier website.

Stacker RUN http://stacker3d.com/stacker-3d-printer-support

http://www.repetier.com/#documantation

If you are interested in controlling your Stacker printer remotely, we recommend Repetier Server.

Through the combination of a Raspberry Pi and Repetier Server, you are able to operate your printer

from any web enabled device. Please download the User Guide – Part II for more information.

https://www.repetier-server.com/

PART I: STACKER S4/S4-XL USER GUIDE 6

2.3 Printer Specifications

PRODUCT Stacker S4 Stacker S4-XL

NUMBER OF EXTRUDERS 4 4

BUILD VOLUME 510mm (X), 365mm (Y),

655mm (Z)

635mm (X), 610mm (Y),

610mm (Z)

WEIGHT 88kg (195 lbs.) 140kg (310 lbs.)

DIMENSIONS Width: 840mm (33”)

Depth: 860mm (34”)

Height: 1380mm (54”)

Width: 1048mm (41-1/4”)

Depth: 1110mm (43-3/4”)

Height: 1500mm (59”)

MACHINE TYPE Cartesian robot

FIRMWARE RepRap Repetier

MOTOR Stepper Stepper/Servo

PRINT SPEED 1-250mm/sec

X/Y MOVEMENT SPEED 0 to 250mm/sec

POSITIONAL ACCURACY X/Y 6 microns

POSITIONAL ACCURACY Z 4 microns

LAYER RESOLUTION 0.1mm to 1.0mm

EXTRUDER TEMPERATURE Up to 300°C

HEATED BED TEMPERATURE Up to 110°C

STANDARD NOZZLE DIAMETER 0.40mm

OPTIONAL NOZZLE DIAMETERS 0.25mm, 0.40mm, 0.50mm, 0.60mm, 0.80mm, 1.00mm

FILAMENT DIAMETER 1.75mm

PRINTED MATERIALS Most filaments which extrude at temperatures below 300°C

POWER INLETS C19 2 x C19

POWER REQUIREMENTS 100-240VAC 8.5 AMP 100-240 VAC 8.5 AMP

240 VAC 15 AMP

INTERNAL VOLTAGE 24VDC 24-48VDC

240VAC

RECOMMENDED UPS SIZE 1500VA or greater

CONNECTIVITY USB and SD Card

Wireless and Network with optional Raspberry Pi

DEFAULT BAUD RATE 250000

SOFTWARE LICENCES INCLUDED Simplify3D and StackerRUN

PART I: STACKER S4/S4-XL USER GUIDE 7

3. Unboxing and Assembly

Your Stacker printer has been shipped in a wooden crate to protect the printer during transit. Should

you ever need to transport the printer or return it to Stacker for warranty service, we recommend

keeping both the crate and packaging materials.

Be very careful when removing printer from the crate – the printer is HEAVY! Begin by removing

the Phillips screws to fully detach the top and one side of the crate. Next, remove the box and foam

from underneath the printer so that the printer’s wheels rest on the floor of the wooden crate. You may

need two other people to assist in lifting the printer when removing the foam from beneath the printer.

Finally, use the side of the crate as a ramp to roll the printer out from the crate.

PART I: STACKER S4/S4-XL USER GUIDE 8

3.1. Hardware List

Please note that some of the hardware may already be attached to your printer.

1. S4 Filament Rail (p/n 30-026) or S4-XL Filament Rail (p/n 30-251)

2. Filament Rail Brackets – Right (p/n 30-252) and Left (p/n 30-253)

3. (2) Thumbscrews (p/n 40-006)

4. 5mm Nozzle Wrench (p/n 50-108)

5. 3mm Hex Key (p/n 50-032)

6. S4-XL includes one 1.5mm Hex Key (p/n 50-033)

7. 7mm Nut Driver (p/n 50-043)

8. 2.5mm Hex Driver (p/n 50-052)

9. 0.007”/0.18mm Feeler Gauge (p/n 50-051)

10. Filament Drive Cleaning Brush (p/n 50-044)

11. S4 (1) or S4-XL (4) Filament Guide Tube Support Bar (p/n 50-078)

12. Cable Ties (p/n 10-060)

13. SD Card (p/n 10-094)

14. USB Cable (p/n 10-042)

15. S4 (8) or S4-XL (20) Filament Guide Tube Clips (p/n 50-069)

16. Filament Tube Cutter (p/n 50-103)

17. (4) Filament Drive Retainer (p/n 30-371)

18. S4 includes one 5-15P/C19 power cord (p/n 10-232); the S4-XL includes one 5-15P/C19 power

cord (p/n 10-232), and one 6-15P/C19 power cord (p/n 10-229).

PART I: STACKER S4/S4-XL USER GUIDE 9

3.2 Assembly

QUICK OVERVIEW OF ASSEMBLY

A. Remove Packaging Tape

To protect your printer during shipping, low tack tape and protective film was attached to the printer.

You MUST remove all of this packing material before attempting to operate the printer. You will

find tape attached to the X-gantry and frame. After removing the tape, be sure to use a clean dry cloth

or rubbing alcohol to remove any tape residue.

B. Rub an oiled cloth along the linear rails and acme screw

Linear rails and acme screws require a thin protective coating of oil to prevent rust and allow optimal

performance of the printer. All lubricants eventually break down, and because of shipping, the oil

applied at the factory to your printer’s linear rails and acme screw may no longer provide adequate

protection and lubrication. Therefore, before attempting to operate the printer for the first time, we

recommend rubbing an oily rag along the linear rails and acme screw.

A coating of synthetic SAE 75W-90 gear oil was applied at the factory. You may continue to use SAE

75W-90 gear oil, but if you wish to apply your preferred lubricant, please use a solvent to remove our

lubrication before applying your preferred lubricant.1

1Note, do not use WD-40 as a lubricant for linear rails. WD-40 will not provide adequate lubrication.

PART I: STACKER S4/S4-XL USER GUIDE 10

There are two Z-rails, two Y-rails, one X-Rail, and one acme screw on the S4 and three acme screws

on the S4-XL. Rub an oiled cloth along all five linear rails and the acme screws to assure they are

clean and free of debris. For most users, you will likely need to wipe down and apply some oil or

grease on a monthly basis. For more information about this routine maintenance, please refer to

section 9.

C. Attach Universal Filament Rail to Rear of the Printer

Step 1. Locate the Filament Rail, the two Filament Rail Brackets, and the two Thumbscrews.

Step 2. Use the 3mm hex key to carefully remove four M5 x 12mm Socket Head Cap Screws from the

rear of the printer frame just below the controller housing. Remove these screws slowly by hand!

The screws are attached to swage nuts, so to avoid damaging the swage nuts, only remove the screws

slowly by hand – do not use power tools.

Andere Handbücher für S4

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

Andere STACKER 3D-Drucker Handbücher

STACKER

STACKER S4 Bedienungsanleitung

STACKER

STACKER S4 Bedienungsanleitung

STACKER

STACKER SuperDrive Extruder Upgrade Kit Bedienungsanleitung

STACKER

STACKER S Series Bedienungsanleitung

STACKER

STACKER 500 Bedienungsanleitung

Beliebte 3D-Drucker Handbücher anderer Marken

Ultimaker

Ultimaker S5 Material Station Bedienungsanleitung

EcubMaker

EcubMaker TOYDIY Bedienungsanleitung

AnyCubic

AnyCubic Kossel Plus Bedienungsanleitung

ReDeTec

ReDeTec ProtoCycler Bedienungsanleitung

Kywoo3D

Kywoo3D Tycoon IDEX Bedienungsanleitung

CraftBot

CraftBot PLUS PRO Bedienungsanleitung

3DGence

3DGence INDUSTRY F340 Bedienungsanleitung

HP Jet Fusion 4200 Betriebsanleitung

Rokit

Rokit AEP Series Bedienungsanleitung

AnkerMake

AnkerMake M5 Bedienungsanleitung

DIYElectronics

DIYElectronics PRUSA I3 Montageanleitung

Ackuretta

Ackuretta FreeShape 120 Bedienungsanleitung

LONGER

LONGER LK5Pro Bedienungsanleitung

Stratasys

Stratasys J850 Bedienungsanleitung

MakerBot

MakerBot Replicator Bedienungsanleitung

Stratasys

Stratasys FDM Vantage Series Bedienungsanleitung

ZYYX

ZYYX Pro II Bedienungsanleitung

FLASHFORGE 3D PRINTER

FLASHFORGE 3D PRINTER Creator Benutzerhandbuch