Stanley BRANDON DRY Installations- und Betriebshandbuch

TO BE INSTALLED BY A TRAINED COMPETENT PERSON

Installation and Commissioning Instructions

THIS MANUAL IS TO BE LEFT WITH END USER

Brandon

Dry & DHW Gas Models

TABLE OF CONTENTS

PAGE NO.

1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

2. Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

3. Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

4. Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

5. Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

6. Hearth Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

7. Electrical Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

8. Cooker Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

9. Reduced Clearances. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

10. Pre-Installation Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

11. Flues . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

12. Chimney’s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

13. Sealing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

14. Flue Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

15. Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

16. Suitable Materials. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

17. Flue Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

18. Use of Existing Chimneys and Flues . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

19. Draught Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

20. Flue Liners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

21. Factory Made Insulated chimneys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

22. Ventilation and Combustion Air Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

23. Outside Air Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

24. Down Draughts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

25. Meters (Natural Gas) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

26. Gas Pipe Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

27. Gas Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

28. Gas Pipes & Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

29. General Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

30. Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

31. Wiring Diagram (Digital Timer). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

32. Wiring Diagram (Mechanical Timer) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

33. Domestic Hot Water System (DHW Model Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

34. System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

35. Safety Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

36. Pipe Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

37. Direct Domestic Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

38. Indirect Domestic Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

39. Indirect System Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

40. Pipe Thermostat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

41. Commissioning Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

42. Commissioning of Burners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

43. Trouble Shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Introduction

Congratulations on purchasing this fine Irish made cast iron Range Cooker. It is built to exacting standards and

it will give you every satisfaction in use. We invite you to read carefully the operating and installation

instructions provided. This will enable you to familiarise yourself with this appliance.

In the interests of safety, it is the law that all gas appliances must be installed by competent persons in

accordance with the Gas Safety Installation and Use Regulations 1998 (as amended).

Please note for DHW Models the domestic hot water facility involved must fully conform to good plumbing

practices, established standards & Regulations.

As manufacturers and suppliers of cooking appliances, we take every possible care to ensure, as

reasonably practicable, that these appliances are so designed and constructed as to meet the general

safety requirements when properly used and installed.

United Kingdom

Section 10 of the Consumer Protection Act.

Gas Safety (Installation and Use) Regulations 1998 (as amended).

Gas Appliance Safety Regulations (as amended).

Health and Safety at Work Act.

Ireland

Safety Health and Welfare at Work Act 1989.

S.I. 101 of 1992 (as amended).

S.I. 150 of 1995 (as amended).

IMPORTANT NOTICE:Any alteration to this appliance that is not approved in writing by Waterford Stanley, will

render the guarantee void. The complete installation must be done in accordance with the current Standards

& Local Codes. It should be noted that the requirements and these publications may be superseded during

the life of this manual.

The complete installation must be done in accordance with current Standards and Local Codes. It should be

noted that the requirements and these publications may be superseded during the life of this manual.

IMPORTANT — Control of Substances Harmful to Health:

It is the Users/Installers responsibility to ensure that the necessary personal protective clothing is worn when

handling materials that could be interpreted as being injurious to health and safety.

When handling Firebricks, Fire Cement, Fuels, use disposable gloves.

Exercise caution and use disposable masks and gloves when handling glues and sealants.

When working with fibre glass, mineral wool, insulation materials, ceramic blanket/board, avoid inhalation as it

may be harmful. Avoid contact with skin, eyes, nose and throat, use disposable protection.

Installation should be carried out in a well ventilated area.

The Installation must comply with the following:

The Building Regulations: Part J England & Wales., Part F Section 5 Scotland, Part L Northern Ireland and

Part J Ireland.

B.S. 7671: Requirements for Electrical Regulations.

Safety Document 635: The Electricity at Work Regulations.

B.S. 5440: Part 1 & 2: Installations & maintenance of Flues and Ventilation.

D.M.2. Installation in Timber Framed Buildings.

Gas Safety (Installation & User) Regulations 1998. (As amended)

B.S. 6891 Gas Pipe Sizing to the Installation Requirements.

I.S. 813: Domestic Gas Installation

FOR DHW MODELS ADDITIONALLY THE INSTALLATION MUST COMPLY WITH THE FOLLOWING:

B.S. 7593: Treatment of Water in Domestic Hot Water Systems.

B.S. 7074: Parts 1 & 2: Hot Water Supply.

Specification

NOTE: Dimensions stated below may be subject

to a slight +/- variation.

U.K.: ALL GAS APPLIANCES MUST BY LAW BE

INSTALLED BY A COMPETENT PERSON, ONLY

USE A C.O.R.G.I REGISTERED ENGINEER.

This appliance is hot while in operation and retains its heat for a long period of time after use. Children,

aged or infirm persons should be supervised at all times and should not be allowed to touch the hot

working surfaces while in use or until the appliance has thoroughly cooled.

The manufacturers reserve the right to make alterations to design, materials or construction for manufacturing or other reasons

subsequent to publication.

IRELAND: ALL GAS APPLIANCES MUST BE

INSTALLED BY A COMPETENT PERSON AS

OUTLINED IN I.S. 813.

Dimensions A B C D E F G K M N P Q R

Metric (mm) 920 920 630 510 300 1047 130 1430 115 125 395 765 140

Imperial (inches) 361/4361/4243/4 201/8 113/4411/451/8 561/441/25 151/2 301/8 51/2

For DHW Models Only

FEATURE METRIC (mm) IMPERIAL (inches)

Hot Plate 550W x 323L 215/8W x 123/4L

Roasting Oven 390W x 310H x 406D 151/4W x 121/4H x 16D

Simmering Oven: 390W x 220H x 406D 151/4W x 83/4H x 16D

This appliance has been tested and approved in accordance with the Gas Appliance Directive (90/396/EEC), the

Low Voltage Directive (72/23/EEC) and the Electromagnetic Compatibility Directive (89/336/EEC) as amended.

TECHNICAL DATA

FUELS: 2nd Family, Natural Gas or 3rd Family, L.P.G.

PRODUCT IDENTIFICATION: 63AT5325

COUNTRY OF DESIGNATION: G.B., I.E., B.E., A.T., D.K., E.S., F.I., I.T., P.T., S.E. &

F.R.

GAS TYPES: N.G.: I2H, G20, 20 mbar (I.E., G.B., A.T., D.K.,

E.S., F.I., I.T., P.T., & S.E.)

L.P.G.: I3P, G31, 37mbar (I.E., G.B., B.E., F.R., E.S.,&

P.T.)

MAINS SUPPLY: 230V - 240V, 50 Hz, A.C.

SUPPLY FUSE RATING: 3 A

IONISATION CURRENT: Minimum of 7µA

I.P. PROTECTION DEGREE: IP 20

ELECTRICAL INPUT: 90 watts.

NATURAL GAS L.P.G.

MAINS GAS PRESSURE: 20 mbar (8” wg) 37 mbar (14.8” wg)

MAXIMUM FLUE RESISTANCE: 0.8 mbar (0.32” wg) 0.7mbar (0.28” wg)

GAS RATES 1.48m3/hr(52.26 ft3/hr) 0.59m3/hr (20.8 ft3/hr)

GROSS HEAT INPUT: 15.8 kW (53,909 Btu’s/hr) 15.8kW (53,909Btu’s/hr)

MANIFOLD PRESSURE - 6.4 mbar (2.56” wg) 4.6mbar (1.85” wg)

SPACE HEATING - 1.70 kW (5,800 Btu/hr) 1.7 kW (5,800 Btu’s/hr)

COOKER WEIGHT: 356 Kgs 783 lbs

MAINS GAS PIPE: Installation of gas pipe to be carried out in accordance

with BS 6891.

Whilst the primary air and gas rate on this appliance have been set, combustion tests and the gas rating must be

undertaken, during commissioning and adjusted accordingly.

NOTE: This appliance must be installed in accordance with the regulations in force and only used in a well

ventilated location. Read the technical instructions before installing this appliance. Read the user’s instructions

before lighting this appliance.

ADDITIONAL TECHNICAL DATA FOR DHW MODELS:

MANIFOLD PRESSURE: N.G.: 6.4 mbar (2.56”wg).

L.P.G.: 4.1 mbar (1.65” wg).

MAX. DHW BOILER WORKING PRESSURE: 28 p.s.i.

TEST PRESSURE IN DHW BOILER: 40 p.s.i.

OPERATING TEMPERATURE LIMIT IN DHW

BOILER: 96oC (194oF)

DHW BOILER CAPACITY: 10 Litres (2.2 gallons)

DHW BOILER MATERIAL: 3mm Stainless Steel

COOKER WEIGHT: 360 kg (790 lbs)

DHW BOILER OUTPUT: 3.8 kW (13,000 Btu’s) (Continuous Running)

SCHEMATIC

Fig 1.

1. Left-hand Hotplate

Cover.

2. 150mm (6”) 90° Bend

3. Bend Cleaning Plate

4. Hob

5. Towel Rail

6. Firedoor

7. Burner Door

8. Main Oven Door

9. Simmer Oven Door

10. Base Frame

11. Hotplate

12. Simmer and Cleaning

Plate

13. High Limit Reset

Button

14. 6” (150mm) to 5”

(125mm) Adaptor

15. Burner control box

lock out reset button.

16. Right-hand Hotplate

Cover.

NOTE: These instructions are only valid if the country symbol appears on the appliance. If the symbol does not

appear on the appliance it is necessary to refer to the technical instructions covering modifications of the

appliance to the conditions of use of the country.

0063

LOCATION

Prior to installation, ensure that the local distribution

conditions (nature of the gas and gas pressure) and

adjustment conditions are compatible. The

adjustment conditions for this appliance are stated

on the data badge which is fitted inside the bottom

burner door.

When choosing a location for this appliance you

must have:

(a) Sufficient room for the installation (see

clearances), a satisfactory flue, and an

adequate air supply for correct combustion and

operation (see Ventilation & Combustion Air

Requirements).

(b) Adequate space for maintenance and air

circulation.

which is capable of supporting the total weight.

(See Technical Data).

HEARTH CONSTRUCTION

When a non-combustible floor surface is not

available then we recommend that the cooker be

placed on a slab of pre-cast concrete 40mm (11/2”)

deep or a slab of other insulating material. This

hearth must extend 150mm (6”) to either side of the

appliance and 225mm (9”) to the front.

ELECTRICAL SUPPLY

All wiring external to the appliance must conform to

the current BS 7671, B.S. 7462, Safety Document

635 ETC: Part 1 Section 5.4.6. & the Electricity at

Work Regulations. The cooker requires a 230V -

240V, 50Hz supply. Connection of this appliance to

the mains supply must be through a moulded on

plug top (with a 3A fuse) which is fitted to the

appliance in accordance with EN 60335, Consumer

Protection: SI 1994 No. 1768 (plug and sockets etc)

Safety Regulations 1994.

WARNING: THIS SUPPLY AND COOKER MUST

BE EARTHED (Refer to B.S. 7430 : Code for

Protection of Earthing).

Where a risk of low voltage (below 190 volts) can

occur, a voltage sensitive device should be fitted to

prevent start up of the burner so as not to endanger

the installation. Primary fuse is located at rear of

control box.

Fig.3

COOKER CLEARANCES

Minimum clearances to combustible materials:

6” (150mm) to either side

2” (50mm) to rear

36” (915mm) above

48” (1220mm) to front (See figs 2 & 3)

Fig.2

Always install in accordance with current local

wiring regulations.

To isolate the appliance completely unplug from the

mains socket. Always ensure that this socket is

easily accessible and close to the appliance.

Persons in charge of this appliance should be aware

of this socket outlet position.

REDUCED CLEARANCES

Where the flue passes through a combustible

material a twin wall solid packed insulated chimney

connector must be used and must come flush with

the outer surface of the material and run all the way

to the masonry chimney or to the point of termination

of the factory made chimney (See Fig.6).

Fig. 6

Fig.5

If the cooker is to be installed against combustible

material (e.g. cabineting or wall panelling) a panel of

12mm (1/2”) thickness non-combustible insulation

board the size of the appliance must be fitted

between the cooker and the combustible material.

The insulation board used must not contain

asbestos or ceramic. (See Figs. 7 & 8)

The clearances for non-combustible materials can

then be observed (see Fig.4)

An optional hob filler strip can be fitted between the

Stanley and adjacent units. Refer to fig.7.

Fig.7

Fig.8

Fig.4

Minimum clearances to non-combustible

materials:

1” (25mm) to either side.

Reduced to 15mm stops at rear

36” (915mm) above

48” (1220mm) to front (see figs.4&5)

FLUES

The chimney and flue pipes intended for use with

this appliance should be mechanically robust,

resistant to internal and external corrosion, non-

combustible, and durable under the conditions to

which they are likely to be subjected.

Flues require a suitable external terminal which

should be designed to permit the easy exit of

combustion products whilst providing protection

against the ingress of rain, birds and other foreign

matter into the system. Flue pipes and accessories

such as clips and stays should not be made of

Fig. 10

PRE-INSTALLATIONCHECK

Before installing your cooker, check that the

chimney is clean and clear of obstructions. Cracked

brickwork and leaking joints should be made good.

IT IS RECOMMENDED TO CONNECT TO A FLUE

OR FLUE LINER OF 125MM (5”).

FLUE LINER

Note: Fill voids and area around liner with

vermiculite or a comparable approved material.

(See Fig. 11 & 12)

CHIMNEY’S

Generally the most effective chimney for gas is one

that is straight, avoid offsets and terminate with a

straight sided pot.

Fig.11

unprotected mild steel or other material which is

likely to corrode.

Where flue piping passes through a closure plate

with a sliding door, ensure that the pipe continues

up and is ultimately connected to the flue liner and

well sealed with fire cement.

Do not connect to a chimney serving another

appliance. Always ensure that the connection is to

a chimney of the same size. Chimneys wholly

constructed of single skin pipe are not

recommended under any circumstances. Due to

their inability to retain heat such chimneys will

inevitably give rise to the formation of condensation.

Fig.9

Flue greater than 125mm

(5”) Diameter

SEALING

This cooker and flue system operate under a

positive pressure, it is essential that all flue joints are

tightly sealed against flue gas leakage and tested

accordingly (see Fig. 11 & 12).

There is a flue pipe collar available which surrounds

the flue pipe where it meets the wall, giving a tidier

finish to a tiled background (see fig. 9). The flue

pipe collar is available as an optional extra, to order.

FLUE HEIGHT

The flue must be high enough 4.5 mts. (15ft),

minimum measured vertically from the appliance

outlet to the top of the flue terminal, to allow the flue

gases to vent into the clear air, away from the

turbulence that may be caused by roof structures,

other chimney stacks, etc.

Refer to Flue Assembly Instructions sheets. See

Fig.13)

CONNECTIONS

A cast iron 90° bend with cleaning door is supplied

with the cooker, along with a cast iron spigot for

connection to a vertical flue pipe. A vertical cast

iron outlet pipe with cleaning door is available to

order. A flexible flue adaptor is supplied, this is to

connect the cooker bend or straight pipe to the

chimney liner.

Fig.13

Note: Never connect to a chimney or flue system

serving another appliance.

Fig.14

Note: Maximum horizontal length should not be

more than 300mm (12”) where the appliance spigot

or flue pipe protrudes into the chimney, care should

be taken to ensure that it does not block the

chimney.

Fig. 12

The terminal position should be in accordance with

B.S. 5440 Part 1 & the current Building Regulations.

If it is necessary to offset the chimney the

recommended angle is 60° to the horizontal and the

statutory minimum is 45° (see fig. 14).

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