Stanley Avdel STD Genesis nG3LB Tool Konfigurationshandbuch

nG3LB Tool –Instruction Manual Supplement.

This must accompany the Manual (07900-00930) for the STD

Genesis® nG3 tool

nG3LB Tool

Hydro-Pneumatic Power Tool

Original

Instructi

ons

Intent of Use

The Genesis® nG tool must “only” be used for placing 3/16” & 1/4” NeoBolt® as outlined in “Tool setting guide – Small diameter

NeoBolt®: (07900-01071 GB)

Tool Specification

Air Pressure

Minimum - Maximum

5-7 bar

Free Air Volume Required

@ 5.5 bar

4.3 litres

Stroke

Minimum - Maximum

10-29 mm

Pull Force

@ 5.5 bar

12.9 kN

Cycle Time

Approximately

0.8 seconds

Noise Level

Less than

75 dB(A)

Weight

Without nose equipment

2.3 kg

Vibration

Less than

2.5 m/s2

Safety Instructions

For the full safety instructions refer to the associated Genesis® nG tool manual (07900-00930 GB)

Certificate of Conformity

Refer to the associated Genesis® nG Instruction Manual (07900-00930 GB)

General Assembly

Base Tool –71256-02000

View Shows ¼” NeoBolt®nose equipment (not supplied as standard)

Parts List

nG3LB NEOBOLT PLACING TOOL VARIANT PARTS LIST

ITE

PART NUMBER

DESCRIPTION

QTY

ITEM

PART NUMBER

DESCRIPTION

QTY

71256-02001

BODY MACHINED

07007-02136

SPRING

07003-00472

O-RING

71256-02006

LOCK NUT

71256-02003

SPRING HOUSING

71256-02005

ADJUSTING NUT

71256-02004

HYDRAULIC PISTON

07002-00098

NYLOC NUT

71256-02008

WASHER

71256-02007

ADJUSTING STOP

*NEW PARTS IN nG3 LIST

Stroke Information

The diagrams below show the minimum and maximum stroke conditions when rotating the adjusting nut 8. When the adjusting nut is

unscrewed beyond the maximum allowable stroke, air will start to leak from the rear of the adjusting nut. Do not use the tool if the air leaks

from the tool. When air leaks from the tool, isolate the air from the tool and then screw the adjusting nut back onto the spring housing 3. The

adjusting nut will not have any air pressure behind it should the end user carry on unscrewing the nut from the spring housing. When setting

the stroke of the hydraulic piston 4, it is highly recommended that the locking nut 7 is tightened into the adjusting nut 8.

Fitting Procedure –3/16” NeoBolt Nose Equipment

When placing 3/16” NeoBolt, a spacer is required to reduce the stroke of the tool. Spacer part number 71256-02011. To fit spacer, follow

procedure below:

1. Remove adjusting nut 8

2. Unscrew Nyloc nut 9

3. Unscrew adjusting stop 10

4. Fit 3/16” stroke modification adaptor to adjusting nut 8

5. Screw adjusting stop 10 into adjusting nut 8fully ensuring spacer is retained in between the two items.

6. Screw adjusting nut 8to spring housing 3.

7. Minimum and maximum stroke now 5mm –24mm respectively.

Fitting Procedure –1/4”NeoBolt Nose Equipment

The spacer 71256-02011 as mentioned in section “Fitting Procedure –3/16”NeoBolt Nose Equipment”must be removed prior to placing 1/4”

NeoBolt. Refer to the procedure in this section to remove it.

Minimum and maximum stroke is 10mm and 29mm respectively when the spacer is removed

Maintenance/Dismantling Instructions

THE AIR LINE MUST BE DISCCONNECTED BEFORE ANY DISMANTLING IS ATTEMPTED

1. Unscrew the Adjusting Nut 8from the Spring Housing 3by hand.

2. Unscrew the Spring Housing fully 3using a 25mm A/F spanner. Remove the Spring 6, Washer 5and Hydraulic Piston 4from the

rear of the tool.

3. Refer to tool manual 07900-00930 GB for further disassembly and maintenance.

Re-assemble in the reverse order.

For Safety and Full Servicing and Maintenance instructions, refer to the nG3 Genesis® tool Manual (07900-00930 GB).

Item numbers in bold refer to the parts list on page 2 in this flyer.

Manual Number

Issue

C/N

07900-01067

17/275

Avdel UK Limited

Stanley House, Works Road

Letchworth Garden City, Hertfordshire SG6 1JY

Tel. +44 1582 900-000 –Fax -001

[email protected]

Avdel®, Genesis®and NeoBolt®, are registered trademarks of Avdel UK Limited.

AV™ is a trademark of Avdel UK Limited.

The names and logos of other companies mentioned herein may be trademarks of their respective

owners.

This document is for informational purposes only. Avdel UK Limited makes no warranties, expressed

or implied, in this document.

Data shown is subject to change without prior notice as a result of continuous product development

and improvement policy.

Your local STANLEY Engineered Fastening representative is at your disposal should you need to

confirm latest information.

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