Stanley NeoBolt 71213-05500 Bedienungsanleitung

 1



InstructionManual

OriginalInstruction



SmallerDiameterNeoBolt®Fasteners

InstallationEquipment(3/16”1/4”5/16”3/8”)

NoseEquipment,PlacingToolsandToolPowerUnits



SafetyInstructions



Thistechnicaldatasheetmustbereadwithparticularattentiontothesafetyrulesandoperatinginstructionslistedin

theGenesis®nG3LB,73200and07287ToolInstructionManuals,byanypersonfittingoroperatingtheNeoBoltInstallation

Equipment.



AVDEL®RECOMMENDSTHATONLYAVDEL®HYDRAULICPOWERUNITSBEUSEDTODRIVEAVDEL®07287

INSTALLATIONTOOLS,ASOTHERMAKESOFHYDRAULICPOWERUNITSANDTOOLINGMAYNOTOPERATEAT

THESAFEDESIGNEDWORKINGPRESSURES.



ENSURETHATTHEREISADEQUATECLEARANCEFORTHETOOLOPERATOR'SHANDSBEFOREPROCEEDING.



DONOTABUSETHETOOLBYDROPPINGORUSINGITASAHAMMER.



AVOIDCONTAMINATIONOFTHENOSEEQUIPMENTASTHISMAYCAUSEACCELERATEDWEARORCLOGGING

WHICHMAYJAMTHETOOL.



3



Specification

IntentofUse



TheNeoBoltInstallationEquipment,comprisingNeoBoltnoseequipment,andeithernG3LB,73200or07287tools,is

designedforplacingthesmallerfourdiametersofAvdel®NeoBoltstructuralfastenersonly.



Thisdocumentisconcernedwiththespecification,set‐upandoperatinginstructionsspecifictothesmalldiameterNeoBolt

InstallationEquipment.TheInstructionManualsforthenG3LB,73200or07287toolsmustbereferredtoforfulldetailsofthe

placingtoolspecification,operatinginstructions,servicingandroutinemaintenance.



ThecorrectplacingtoolandnoseassemblymustbeselectedforeachNeoBoltfastenersize.Thetablebelowprovidesafull

listofnoseassembliesandplacingtoolsrequiredandshouldbeusedtoselectthecorrectplacingequipment.



NEOBOLTNOSEASSEMBLYPLACINGTOOL

SIZEPARTNUMBERDIM.'A'DIM.'B'MODELPARTNUMBERINSTRUCTIONMANUAL(S)

3/16"71213‐0550060.930.5nG3LB71256‐0200007900‐01067&07900‐00930

1/4"71213‐0680060.930.5nG3LB71256‐0200007900‐01067&07900‐00930

5/16"73200‐05000101.526.97320073200‐0200007900‐01033

3/8"73200‐05100100.540.00728707287‐0020007900‐00918



Refertotheillustrationonpage4fortheidentificationofthenoseassemblydimensions‘A’and‘B’.



IMPORTANT‐THENOSEASSEMBLIES,HANDTOOLSANDPOWERUNITSMUSTBEUSEDINACCORDANCEWITH

THESAFETYRULESANDOPERATINGINSTRUCTIONSCONTAINEDWITHINTHISDOCUMENTANDINTHEHANDTOOL

ANDPOWERUNITINSTRUCTIONMANUALS.



THEPLACINGOFFASTENERSNOTINCLUDEDINTHISDATASHEETCOULDHAVEADETRIMENTALIMPACTONTHE

WORKINGLIFEOFTHETOOL,POWERUNITANDNOSEASSEMBLIESANDCOULDINVALIDATETHEWARRANTY.







     71256‐02000toolfor3/16”and¼”NeoBolt 





 



 73200‐02000toolfor5/16”NeoBolt   07287‐00200toolfor3/8”NeoBolt



Refertothetableonpage3forthenoseassemblydimensions‘A’and‘B’.

5



NoseEquipment



IMPORTANT–ENSURETHEHANDTOOLORPOWERUNITCOMPRESSEDAIRSUPPLYISDISCONNECTEDBEFORE

FITTINGORREMOVINGTHENOSEASSEMBLY



DetailsofthecomponentswithineachNeoBoltnoseassemblyareprovidedinthetablesandillustrationsbelow.



ForNeoBoltfastenersizes3/16”and1/4”



NEOBOLT

SIZE

NOSE

ASSEMBLY

123

ANVILCOLLETADAPTOR

PARTNUMBERPARTNO.QTYPARTNO.QTYPARTNO.QTY

3/16"71213‐0550071213‐05501171213‐05502171233‐202011

1/4"71213‐0680071213‐06801171213‐06802171233‐202011



FittingInstructions

Itemnumbersinboldrefertonoseassemblycomponentsinthetablesandillustrationabove.Noseassembliesshouldonly

befittedtonG3LBtools(PartNo.71256‐02000).



LightlycoattheoutersurfaceoftheCollet2jawsandtheAnvil1borewithMolyLithiumgrease.



ScrewAdaptor3ontotheplacingtoolpistonroduntilitreachestheendofthepistonrodthread.



ScrewCollet2fullyontotheplacingtoolpistonroduntilitcontactstheendfaceofthetoolpiston.



UnscrewAdaptor3untilitcontactstheendfaceoftheCollet2andthentightenthetwotogetherusingspannersonthe

flatsofeachpart.



SlideAnvil1overCollet2andpushtheexpandedendoftheColletintotheAnvilBore.Someforcewillberequiredtodo

thisandsocareshouldbetakentopreventpinchingofhands–ideallywearprotectiveglovesorcovertheAnvilwitha

thickrag.OncetheColletiswithintheAnvil,screwthethreadedendoftheAnvil2intotheplacingtoolheadandtighten

withaspanner.



RemovaloftheAnvil1andCollet2isthereverseprocedure.



ForNeoBoltfastenersizes5/16”



NEOBOLT

SIZE

NOSE

ASSEMBLY

12

ANVILCOLLET

PARTNUMBERPARTNO.QTYPARTNO.QTY

5/16"73200‐0500073200‐05001173200‐050021



FittingInstructions

Itemnumbersinboldrefertonoseassemblycomponentsinthetablesandillustrationabove.NotethattheRetainingNut3

(PartNo.73200‐02042)andAdaptorRing4(PartNo.73200‐02043)arepartsoftheplacingtool5&6(PartNo.73200‐02000).



ForoptimumadjustmentofthecolletpositioningOptionalSpacerRings(PartNo.73200‐05003and73200‐05004)are

providedwitheachnoseassembly.Itisrecommendedthatthe2mmthickring(PartNo.73200‐05004)isusedfortheinitial

assembly,howevermoreorlessspacingmayberequiredtosuittheparticulartool.



OptionalSpacerRings

maybefittedhere.

73200‐05003(1mm)and

73200‐05004(2mm).

7



LightlycoattheoutersurfaceoftheCollet2jawsandtheAnvil1borewithMolyLithiumgrease.



CleanthethreadedendofthetoolpistonrodandapplytwodropsofLoctite®243threadlocktothemiddleofthe

threadedregion.



FitappropriateOptionalSpacerRing(s)overplacingtoolpistonrod.



ScrewCollet2fullyontotheplacingtoolpistonrodandlightlytightenusingaspannerontheflatsofCollet2.



SlideAnvil1overCollet2andpushtheexpandedendoftheColletintotheAnvilbore.Someforcewillberequiredtodo

thisandsocareshouldbetakentopreventpinchingofhands–ideallywearprotectiveglovesorcovertheAnvilwitha

thickrag.



OncethelugsoftheAnvil1arerestingagainsttheendofthetoolhead,slidetheAdaptorRing4,withitscut‐outsfacing

thetool,overtheAnvil1andalignsothattheColletlugsengagewiththecut‐outsintheAdaptorRing4.



ScrewtheRetainingNut3ontothethreadedendoftheplacingtoolheadandtightenwithaspanner.



CheckthatCollet2ispositionedcorrectlywithintheAnvil1.TheopeninginthecentreoftheColletshouldbeslightly

largerthantheNeoBoltpinpullingtaildiameterandasaguidetheColletshouldprotrudebyabout4mmfromthefront

faceoftheAnvil.(ExcessiveColletprotrusionwillreducetheavailabletoolstrokewheninstallingNeoBoltfasteners

closetominimumgripcondition.)IftheColletopeningistoosmall,additionalspacingisrequired.IftheCollet

protrusionistoogreat,reducethespacerthickness.



RemovaloftheAnvil1andCollet2isthereverseprocedure.



ForNeoBoltfastenersizes3/8”



NEOBOLT

SIZE

NOSE

ASSEMBLY

12

ANVILCOLLET

PARTNUMBERPARTNO.QTYPARTNO.QTY

3/8"73200‐0510073200‐05101173200‐051021



FittingInstructions

Itemnumbersinboldrefertonoseassemblycomponentsinthetablesandillustrationabove.NotethattheHeadExtension

assembly3(PartNo.07220‐01500)ispartoftheplacingtool(PartNo.07287‐00200).



ForoptimumadjustmentofthecolletpositioningOptionalSpacerRings(PartNo.73200‐05003and73200‐05004)are

providedwitheachnoseassembly.Itisrecommendedthatthe1mmthickring(PartNo.73200‐05003)isusedfortheinitial

assembly,howevermoreorlessspacingmayberequiredtosuittheparticulartool.





LightlycoattheoutersurfaceoftheCollet2jawsandtheAnvil1borewithMolyLithiumgrease.



CleanthethreadedendofthetoolpistonrodandapplytwodropsofLoctite®243threadlocktothemiddleofthe

threadedregion.



FitappropriateOptionalSpacerRing(s)overplacingtoolpistonrod.



ScrewCollet2ontotheplacingtoolpistonroduntilitreachestheendofthepistonrodthreadandlightlytightenusinga

spannerontheflatsofCollet2.



PullandthenrotatethesprungoutersleeveoftheHeadExtensionassembly3sothatitrevealstwoopencut‐outs.



SlideAnvil1overCollet2andpushtheexpandedendoftheColletintotheAnvilbore.Someforcewillberequiredtodo

thisandsocareshouldbetakentopreventpinchingofhands–ideallywearprotectiveglovesorcovertheAnvilwitha

thickrag.



AlignthelugsoftheAnvil1withthecut‐outsintheHeadExtensionassembly3andpushintowardsthetooltofully

engagethelugsinthecut‐outs.ThenrotatetheAnvil1byapproximatelyhalfaturn.



RotatetheoutersleeveoftheHeadExtensionassembly3sothatitspringsbackintotheclosedpositiontoretainthe

Anvil1andcoversthecut‐outs.



OptionalSpacerRings

maybefittedhere.

73200‐05003(1mm)and

73200‐05004(2mm).

9



CheckthatCollet2ispositionedcorrectlywithintheAnvil1.TheopeninginthecentreoftheColletshouldbeslightly

largerthantheNeoBoltpinpullingtaildiameterandasaguidetheColletshouldprotrudebyabout5mmfromthefront

faceoftheAnvil.(ExcessiveColletprotrusionwillreducetheavailabletoolstrokewheninstallingNeoBoltfasteners

closetominimumgripcondition.)IftheColletopeningistoosmall,additionalspacingisrequired.IftheCollet

protrusionistoogreat,reducethespacerthickness.



RemovaloftheAnvil1andCollet2isthereverseprocedure.



ServicingInstructions



Noseassembliesshouldbeservicedatweeklyintervals.Youshouldholdsomestockofallinternalcomponentsofthe

noseassemblyastheywillneedregularreplacement.



Removethenoseassemblyusingthereverseproceduretothe‘FittingInstructions’.



Anywornordamagedpartshouldbereplaced.



CleanandcheckwearontheCollet2jawsandtheAnvil1bore.



Cleanandinspectcomponents,renewingwornordamageditems.



Re‐assembleaccordingtothe‘FittingInstructions’.







PuttingIntoService

PreparationforUse



IMPORTANT–READTHEAPPROPRIATEPLACINGTOOLMANUALCAREFULLYBEFOREPUTTINGINTOSERVICE.

PERSONALINJURYORDAMAGETOEQUIPMENTMAYOCCURWITHOUTCORRECTAIRINLETPRESSURES.THE

REGULATEDAIRPRESSURESMUSTNOTEXCEEDTHOSEPRESSURESLISTEDINTHEPLACINGTOOL

SPECIFICATIONFORTHESPECIFICSIZEOFFASTENER.

IMPORTANT–BEFOREPUTTINGTHETOOLINTOSERVICE:



(nG3LBand73200tools)ENSURETHATASUITABLEAIRPRESSUREREGULATORISFITTEDIN‐LINEWITHTHE

PLACINGTOOL,THATTHEPRESSUREADJUSTMENTISREADILYACCESSIBLE,ANDTHATAPRESSUREDIAL

GAUGEORREADOUTISCLEARLYVISIBLEFORSETTING.



(07287tools)ENSURETHATTHEINTERNALAIRPRESSUREREGULATORISSETTOTHERECOMMENDED

PRESSUREANDTHATTHEAIRSUPPLYCANDELIVERSUFFICIENTFLOWRATETOTHETOOL.



PressureSettings

CAUTION‐CORRECTAIRPRESSURESAREIMPORTANTFORPROPERFUNCTIONOFTHEINSTALLATIONTOOLAND

FORCORRECTINSTALLATIONOFTHENeoBoltFASTENER.



ForcorrectinstallationofNeoBoltfastenerstheairpressureforthespecifiedplacingtoolmustbesetasstatedinthetable

below.



NEOBOLTPLACINGTOOLAIRPRESSURE

SETTING(bar)

SIZEMODELPARTNUMBER

3/16"nG3LB71256‐020003.0

1/4"nG3LB71256‐020005.2

5/16"7320073200‐020003.6

3/8"0728707287‐002004.0





AIRPRESSURESETTINGSLOWERTHANTHOSESTATEDABOVEWILLNOTFULLYSWAGETHENEOBOLTCOLLAR,

LEADINGTOLOWERTHANSPECIFIEDPERFORMANCEFORTHEFASTENER.



AIRPRESSURESETTINGSHIGHERTHANTHOSESTATEDABOVEMAYCAUSEFAILUREOFTHENEOBOLTPIN

DURINGINSTALLATIONANDWILLALSOREDUCEDTHELIFEOFTHENOSEEQUIPMENT.



EnsureOperatorswhohaveaccesstothepressureregulationarefamiliarwiththecorrectsettings.



Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

Andere Stanley Elektrowerkzeuge Handbücher

Stanley

Stanley FatMax SBJ650 Bedienungsanleitung

Stanley

Stanley SJ45 Bedienungsanleitung

Stanley

Stanley FATMAX KFMCD607 Bedienungsanleitung

Stanley

Stanley AUTOMATIVE STMT78401-8 Bedienungsanleitung

Stanley

Stanley STRR1200-B9 Bedienungsanleitung

Stanley

Stanley FATMAX SFMCE520 Bedienungsanleitung

Stanley

Stanley ProSet XT3 Bedienungsanleitung

Stanley

Stanley MB156 Bedienungsanleitung

Stanley

Stanley BOSTITCH 02011 Bedienungsanleitung

Stanley

Stanley PROSET PB3400 Bedienungsanleitung

Stanley

Stanley MB05 Bedienungsanleitung

Stanley

Stanley ProSet XT2 Bedienungsanleitung

Stanley

Stanley FATMAX V20 SFMCD715 Bedienungsanleitung

Stanley

Stanley BOSTITCH Super Pro Glow Bedienungsanleitung

Stanley

Stanley 73200 Fehlerbehebungshandbuch

Stanley

Stanley STCT1080 Bedienungsanleitung

Stanley

Stanley STHR272KS Bedienungsanleitung

Stanley

Stanley FATMAX SFMCS650 Bedienungsanleitung

Stanley

Stanley FatMax FMFP12758 Bedienungsanleitung

Stanley

Stanley WS10 Bedienungsanleitung

Stanley

Stanley FATMAX SFMCE100 Bedienungsanleitung

Stanley

Stanley SBT2513 Bedienungsanleitung

Stanley

Stanley BR37 Bedienungsanleitung

Stanley

Stanley BR67 Leitfaden

Beliebte Elektrowerkzeuge Handbücher anderer Marken

AEG

AEG OMNI-JS Bedienungsanleitung

SIP

SIP 01533 Bedienungsanleitung

Ribimex

Ribimex PRS499 Bedienungsanleitung

3M Fiber Optic Connector Crimp Tool Bedienungsanleitung

Ryobi

Ryobi P524 Bedienungsanleitung

ROJEK

ROJEK FSN 300A Bedienungsanleitung

Kemper

Kemper 1740PRO Bedienungsanleitung

WABCO

WABCO OptiTire Bedienungsanleitung

EINHELL

EINHELL TE-MS 18/210 Li Bedienungsanleitung

Orgapack

Orgapack OR-T 85 Kurzanleitung

TOUGHCUT

TOUGHCUT Diamond 400 Bedienungsanleitung

Yaros

Yaros PB-3603 Bedienungsanleitung

Fein

Fein BSS 2.0 E Einrichtungshandbuch

Baileigh Industrial

Baileigh Industrial SS-2725 Bedienungsanleitung

Milwaukee

Milwaukee 2674-20 Bedienungsanleitung

Fein

Fein BLs 1.6 Bedienungsanleitung

Princess

Princess Electric Multi Sharpener Bedienungsanleitung

FOREDOM

FOREDOM K.1050 Handbuch