Star Headlight & Lantern Split ULB21 Kurzanleitung

PLIT390 REV. C 3/19/10

INSTALLATION AND INSTRUCTION MANUAL

IMPORTANT: Please read all of the following instructions before installing your new warning light.

The Split Phantom

™

Undercover Interior LED Lightbar

Models

ULB21 ULB24

(Discrete) (Gen 4 Starburst)

-1-

The Split Phantom™usesstate-of-the-art Light Emitting Diode (LED)

technology. This warning light is comprised of ultra-high intensity LEDs that

are operated by a micro-controller to efficiently produce light output with

lifetimes up to 100,000 hours.

IMPORTANT: Please read all of the following instructions before installing your new

Split Phantom™LED undercover lightbar.

CAUTION: Please be sure to check that your cigarette plug outlet is properly fused. Testing the

light before this fuse is properly installed will void the warranty on the light.

WARNING!!!! Care should be taken when positioning this warning light so that the light and/or

cord does not interfere with the proper operation of the driver-side or passenger-

side airbag! Failure to heed this warning may result in serious or fatal injury.

Please Note: These instructions are provided as a general guideline only. Specific

mounting and/or wiring, may be necessary and are the sole responsibility of the

installer. Star Headlight & Lantern Co., Inc. assumes no responsibility for the

integrity of the installation for this or any of its products.

CAUTION: All of our DC powered warning lights are polarity

sensitive. These lights are polarity protectedonly if the

appropriate fuseis used. All wires connected to the positive

terminal of the battery should be fusedat the batteryfor their

rated load. Testing the light before this fuse is properly

installed will void the warranty on the light.

NOTICE

Due to continuous product improvements, we must reserve the right to change any

specifications and information, contained in this manual at any time without notice. Star

Headlight & Lantern Co., Inc. makes no warranty of any kind with regard to this manual,

including, but not limited to, the implied warranties of merchantability and fitness for a particular

purpose. Star Headlight & Lantern Co., Inc. shall not be liable for errors contained herein or for

incidental or consequential damages in connection with the furnishing, performance, or use of

this manual.

-2-

274-ULB21-CH

Dodge Charger Mounting Kit

274-ULB21-CV

Frord Crown Victoria Mounting Kit 274-ULB21-EX

Ford Explorer Mounting Kit

274-ULB21-TA

Chevrolet Tahoe Mounting Kit

274-ULB21-IM

Chevrolet Impala Mounting Kit

274-ULB21-U1

Universal Mounting Kit

Optional Mounting Brackets

There are six (6) optional mounting brackets that can be used to mount your

Split Phantom™or Half Phantom™. Your light comes with the one that was

selected at the time the light was ordered. Please review the diagram below

that shows the parts included with each kit.

Please Note: Every ULB21 comes with a standard baffle included. The 274-

ULB21-CH kit also includes a separate baffle that is specifically

designed to fit the 2008 Dodge Charger. It should be used in

place of the standard baffle included.

-3-

The Split Phantom™is designed to be mounted on the inside

of your vehicle. It is not intended for exterior applications and is

not warranted against water damage.

It is the sole responsibility of the owner to ensure the warning light is

secure. Check your light every time you enter the vehicleto ensure that

it is mounted securely. The manufacturer assumes no responsibility for

the secure mounting of this light.

The following mounting instructions describe the standard, most

common way to mount this light. This method may or may not apply to

your vehicle. Because vehicles can vary widely in their design, it may be

necessary to configure the brackets differently than described. Some

applications may require you to design your own custom brackets. The

installer assumes all responsibility for the integrity of the installation. It is

the sole responsibility of the owner to ensure the light is secure.

Mounting Instructions

Before installing any of the

brackets, slide the enclosed

rubber channel over the

frontedgeofthebaffle .

The ULB21 is designed to be mounted in the front windshield of a vehicle using

both of the pre-existing visor clips. An alternate method is also shown using the

Universal Brackets.

-4-

SUCTION CUP

WINDOW ADHESIVE

MOUNT

UNIVERSAL BRACKET INSTALLATION

(Model 274-ULB21-U1)

•The Universal Mount use two forked brackets and either a pair of suction

cups or a pair of window adhesive mounting pads (both included).

•The Forked Bracketsmust be installed for both the suction cup and

window adhesive mounts.

•Determine if you can install the Forked Brackets under your visor clips or

if you need to attach them in an alternate fashion and refer to the

appropriate section on pages 6 or 7.

The mounting instructions are divided into two separate sections. If you

are using the Universal Mount, proceed below. If you will be using one of

the vehicle specific brackets, please skip to page 9.

-5-

CAUTION: Take extreme caution not to over tighten the screws!!! Over

tightening of the screws can strip the holes.

1. Insert one of the carriage

bolts through one of the

washers. Please note that

washer is used as a spacer

on the square neck of the

carriagebolt. Slide the bolt

and washer through the

back of the left bracket.

Be sure to select the correct

bracket. The larger flange

should be located towards

the center of the light.

2. Remove three of the #8 x 1/2" self-

tapping Phillips pan head screws and

use them to install the left attaching

bracket on the light.

CAUTION: Take extreme caution not

to over tighten the screws!!! Over

tightening of the screws can strip the

holes and result in a faulty mount.

3. Once the left attaching bracket is installed

securely on the light, fasten one of the

forked “L” brackets to the attaching

bracket, using the carriage bolt,

a washer, and a nut. Leave

the nut slightly loose to

allow for minor adjustments

during the remainder of the

installation.

Attach Forked Brackets to Light

4. Repeat steps 1-3 for the right attaching bracket .

Universal Mounting (CONT'D)

-6-

1. Standard mounting uses the factory

installed visor clips already located on

the vehicle, in conjunction with the

suction cups or window adhesive

mounts. If you do not have any visor

clips, use theAlternate Mounting

section on the next page.

2. Locate the two visor clips on the vehicle.

The style may vary from vehicle to vehicle.

Some styles use only one screw each,

while others may have more. Verify that

both visor clips are a minimum of 3” from

the center of the window, and a maximum

of 8” from the center.

3. Loosen (or remove if necessary) both visor

clips enough that one of the forked brackets

caneasilyslideundereachofthem.

4. Slide one forked bracket under each visor clip

and tighten the clip such that it securely holds

eachbracketinplace.

Bend here if

necessary

5. Once the brackets are installed securely under the visor clips or with a suitable

fastener, check to see that the bottom of the light is level front-to-back. If it is

not level, remove the light from the visor clips and carefully bend the forked

brackets as necessary. Reinstall the light and check again for levelness.

Repeat this process until the light is level.

Attach Forked Brackets to Visor Clips

(If you do not have visor clips, or your visor clips will NOT provide a secure mount, or this

method will not work in your vehicle for any other reason, use the alternate method on the

next page.)

Universal Mounting (CONT'D)

-7-

Attach Forked Brackets using Alternate Method

If you are not using the visor clip installation described on the previous page,

continue below.

1. Some vehicles may not have visor clips appropriate for the previously

described installation, or may completely lack any visor clips. An alternate

mounting screw hole is provided in the bracket for these situations. This hole

can be used with an appropriate user supplied screw or other suitable fastener.

2. If you are using the alternate mounting screw hole, you will need to locate the roof

brace under the headliner of the vehicle.

3. Once you have located the roof brace, pick an area to mount the brackets (one on

eachside)thatisaminimumof 3” from the center of your window andamaximum

of 8”.

4. You must then determine an appropriate size screw to penetrate the headliner and

securely mount the brackets to the roof brace. When selecting a screw, take care to

ensure that it is capable of supporting the weight of the light and it will not penetrate

theroofofthevehicle.

5. Carefully drill any necessary pilot holes in your roof brace. CAUTION: Take care to

ensure when selecting a screw and drilling the hole that it is capable of

supporting the weight of the lightand that it does not penetrate the roof of the

vehicle.

6. Install the screws through each bracket.

7. If necessary, adjust your light as described in Step 5 on the previous page.

Alternate

Mounting

Hole

Universal Mounting (CONT'D)

-8-

Universal Mounting (CONT'D)

2. Use the screws to attach the

"L"-Brackets to either end of

the light as pictured to the

right. You may desire to

remove the nylon spacer if

the screw does not securely

fasten to the base.

CAUTION: Take extreme

caution not to over tighten the

screws!!! Over tightening of

the screws can strip the holes

and result in a faulty mount.

Remove outermost screws

from bottom of unit.

(Bottom View)

Attach The Suction Cups or Window Adhesive Mounts

1. Remove the two #4 x 1/4" Phillips pan head screws on either end of the bar,

along with the washers and nylon spacers.

3. Then use the appropriate hardware (as shown above) to attach either the

Adhesive Pads or the Suction Cups, depending upon your application.

If using the window adhesive:

•Be sure to use the tube of cleaner to clean both surfaces.

•After applying adhesive, please allow a minimum of 2-5 minutes

for the pad to adhere to the window before releasing pressure.

•Allow 24 hours for the adhesive to fully cure before using.

4. Continue to theBAFFLE ADJUSTMENT section on page 11.

-9-

1. Remove both visor clips from the

vehicle.

5. Replace and tighten visor clip to secure

the visor bracket to your vehicle.

(Passenger’ssideshown)

3. Slide the forked end of the

visor bracket under the visor

pivot arm that you just

loosened. (Passenger’s side

shown)

2. Loosen (LOOSEN, DO NOT

REMOVE!!) the three visor pivot arm

screws on one side of the vehicle

with appropriate screwdriver.

(Passenger’s side shown)

4. Align the square hole on the other

end of the visor bracket with the visor

clip hole. (Passenger’s side shown)

VEHICLE SPECIFIC BRACKET INSTALLATION

(Models 274-ULB21-CH, 274-ULB21-CV, 274-ULB21-EX,

274-ULB21-IM, and 274-ULB21-TA)

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