StarLogixs PressMate Bedienungsanleitung

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27 Young Street

Deepwater. N.S.W. 2371

Australia.

Phone: (02) 67 345 262

Fax: (02) 67 345 020

www.starlogixs.com.au

PRESSMATECONTROLLER

SERVICE MANUAL

For Use By Authorised Service Agents

Models covered by this manual:

SL100A1—Single Phase 2.2kW Motor

SL100A3–Three Phase 2.2kW Motor

SL200-Three Phase 4kW Motor

SL400-Three Phase 5.5.kW Motor

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NOTES

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CONTENTS

Owners Manual

Introduction…………………………………………………..4

Important Safety Notice…………………………………….5

Location of Controls and Switches………………………..6

Basic Operating Proceedures……………………………..7

Motor Operation…………………………………………….8

Optional Extras……………………………………………...8

Basic Servicing……………………………………………...9

Specifications……………………………………………...10

Warranty…………………………………………………....11

Service Manual

The Hydraulic Pressure Switch………………………......12

The Full Bale Switch……………………………………....13

The Infra-Red Detection System………………………...14

The Hydraulic Valve Energisation Method……………...14

Machine Protection Features in Controller……………..15

Controller Active LED….………………………………….16

Electric Motor Control……….…………………………… 16

Options Plug Loop-Back………….…………………… .16

Trouble-shooting

No Power…………………………………………….17

Baler Won’t Cycle……………………………….18-19

Baler Continually Cycles…………………………...20

Baler Won’t Eject…………………………………....21

Main Wiring Diagram……………………………………...22

Connector Pin-Out...……………………………………....23

Motor Contactor And Overload Relay Details…………. 24

Spare Parts List………………………………………… 25

Distributor List……………………………………………..26

Proceedure to Change Power Block…………………….29

Proceedure to Change Interlocked Door Switch……….30

Proceedure to Change PCB……………………………...31

Set-up Tactile Swtiches in Relation to Touch-Pad……..33

Category III Safety Changes……………………………..34

Category III Wiring Diagram…………………………… 35

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Thankyou

For choosing a Starlogixs PressMate Controller.

For operating this Controller properly, please take some time to read this owners man-

ual thoroughly before starting operation of your Autobaler.

Keep this manual handy for future reference.

OWNERS MANUAL

CAUTION

IMPORTANT NOTICE

Should you leave your Autobaler unattended for a period of time,

it is strongly recommended that you switch the power off and re-

move the key.

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IMPORTANT NOTICE

Should you leave your Autobaler unattended for a period of time, it is strongly

recommended that you switch the power off and remove the key.

•The StarLogixs PressMate Controller provides vital safety features in your press.

If the Controller has been damaged always have it checked by an approved ser-

vice agent before operating the press.

•Check all power leads and plugs for damage. If damage is found switch off and

disconnect from supply, and have repaired by an approved service agent.

•The ‘door closed’ sensors are critical to the safe operation of the press. If they

are damaged or the mechanism driving them is damaged never attempt to use

the press before calling an approved service agent.

•The Controller has lethal voltages inside.

•Never open or attempt to service.

•Never remove or attempt to remove the back cover.

•No user serviceable parts or adjustments inside.

•Do not directly expose Controller to rain or high pressure water jets.

IMPORTANT SAFETY NOTICE

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LOCATION OF CONTROLS AND SWITCHES

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1. Switch on Power Key Switch and check that Emergency Stop Button is not depressed

(rotate to release). The Power LED should illuminate.

2. Close press doors. If door is not properly shut the Door LED will remain illuminated and

the only function that will work is the bale eject.

3. Press Retract Keypad and the Up LED will illuminate, the electric motor will start, and after

a 4 second delay the pressing fingers will move upwards to their retracted position and

stay there.

4. After filling pressing compartment and hopper with material, press the Cycle Keypad. The

Active LED will commence flashing indicating the press has entered its automatic mode.

The Down LED will illuminate and the pressing fingers will move downward compressing

material. If the Infra-red sensors detect material in the press hopper the machine will auto-

matically cycle until the hopper is cleared. Alternatively the operator can manually initiate

another cycle by pressing the Cycle Keypad.

5. The press will continue to operate automatically until a full bale condition is detected. The

last pressing cycle is completed and an audible beeper and the full bale light are acti-

vated! The Infra-Red sensors will stop causing the press to cycle, but the operator can

cause further cycles by pressing the Cycle Keypad. This allows material already in the

hopper to be compressed.

6. After tying-off the bale (see press manual) the top press door must be shut. Pressing

the Retract Keypad will cause Up LED to illuminate and the pressing fingers to move up-

wards to their retracted position, and stay there. If this does not occur check door is shut

properly (Door LED should not be illuminated.)

BASIC OPERATING PROCEEDURES

IMPORTANT Read this procedure in conjunction with

procedures in your press manual.

NOTE: To guard against accidental operation the keypad must be pressed and held for

about 1 second before the Controller responds.

CAUTION

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The PressMate Controller intelligently controls the electric motor for maximum energy

efficiency. If the press completes an operation and no new functions are required in the

next 16 seconds the motor is stopped.

If the motor has stopped and a press function is required the motor automatically starts,

but press functions are suspended for 4 seconds allowing the motor to start under no

load and stablise at its running speed.

MOTOR OPERATION

The StarLogixs PressMate Controller is supplied with an options connector, which has

a loop-back plug fitted. If this plug is removed an option kit must be fitted or the control-

ler will not function.

Two option kits are available:

Remote Control Kit

This kit allows the machine to be operated from a remote operator panel and provides

Cycle, Eject, Retract keys.

In addition it allows for monitoring of a secondary safety door or device, and also pro-

vides a full bale light.

The standard kit provides 5 meters (15 feet) of cable between the PressMate Controller

and the remote operator panel. For more details contact your local sales agent.

Auxiliary Control Kit

Your StarLogixs Controller has an auxiliary relay fitted, which changes state when a full

bale is detected. This can be used for simple control of external devices like cardboard

conveyor, systems in assembly line.

In addition 24Vac lines are available, thus providing all necessary requirements for driv-

ing motor contactors. Always consult your local sales agent before implementing this

option because incorrectly rated loads could seriously damage your Controller.

OPTIONAL EXTRAS

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The StarLogixs PressMate Controller is a state of the art electronic control system that

is designed for long service free life.

No part of the controller is serviceable, and should never be opened because there are

dangerous voltages inside.

However, some basic service can be performed by the operator, as detailed below :

1. No Power

•Check that the mains outlet is working properly. Test by plugging another machine

into the outlet. If there is a fault with the outlet call a qualified electrician.

Never try to make repairs to mains equipment.

•Check the fuse located on the bottom of the Controller. If it is blown only replace

with a 4A MGC glass fuse. Use of an incorrect fuse may result in serious damage

to the Controller, and will void your warranty.

•If the fuse continuously blows call for service.

2. Press Continually Cycles

•Sometimes material in the pressing hopper can stick to the lens surface of the In-

fra-Red detector. Clean lens with a soft cloth dampened with water and a mild de-

tergent.

•Never use abrasive pads or harsh chemicals on the lens.

3. Electric Motor Cuts Out

•Your StarLogixs Controller is fitted with a thermal overload relay to protect the elec-

tric motor. This unit is an auto-resetting type, and will reset after about 1 minute. If

the motor continually cuts-out there is a fault and you should call for service.

BASIC SERVICING

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printed circuit board artwork, and firmware (programs contained in Controller inte-

grated circuits) are subject to copyright and can not be reproduced, transmitted tran-

scribed, stored in a retrieval system, or translated into any language or computer

language, in any form or any means, electronic, mechanical, magnetic, optical,

chemical, manual, or otherwise, without prior written consent from StarLogixs Pty.

Ltd.

SPECIFICATIONS

Power Supply:415V ac 50Hz 20A

: (240Vac 50Hz 20A for SL100A1)

Control & Sensor Power Supply: 24Vdc fully mains isolated.

Motor Rating: SL100A1-2.2kW Single Phase

SL100A3-2.2kW Three Phase

SL200—4kW Three Phase

SL400—5.5 kW Three Phase

Motor Protection: Auto resetting thermal overload relay.

Panel Fuse: 4A MGC 32mm Glass Type.

Hopper Detection System: Infra Red encoded beam type.

Door Closed Detection: Mechanical limit switch and interlocked safety door switch.

Panel Sealing: Protected to IP62.

Electrical Safety:

•Mains equipment enclosed in fully earthed metal case.

•Sealed plugs and entry points on mains leads to motor and supply.

•All control and sensor wiring is mains isolated.

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