STARWELD TIGFIL Bedienungsanleitung
1
TIGFIL
2
3
CONTENTS
Introduction 2
Features 3
Installation 4
Spareparts 6
Optional 12
Electricdiagram 14
4
We kindly thank You for the confidence You showed in
purchasing one of our products.
We are sure we will not disappoint Your expectations; we
ask You to read the instructions shown in this manual
very carefully.
WARNING
GENERAL
This welding equipment has been designed, manufactured and tested to the
highestqualitystandardstoensurelongandtroublefreelife.However,regular
maintenanceisanessentialpartofkeepingthemachineoperatinginareliable
and safe manner and Your attention is drawn to any maintenance instructions
that are contained in this manual. In general, all welding equipment should be
thoroughly inspected, tested and serviced at least annually. More frequent
checking will be required when the equipment is heavly used. Wear and tear,
particularly in electro-mechanical and moving components, is a gradual
process. Caught in time, repair costs are small and benefits in performance,
reliabilityandsafetyaresignificant.Leftalone,theycanputtheequipment,and
You, at risk.
Thiswirefeederhasbeendesignedtofeedcoldwirewith TIGprocess.When
thetorchbuttonispressed,afteranadjustabledelay-time,thewirestartscoming
out with the preset feeding speed. The wire feeding can be continuous or
intermittent.Incaseofintermittentfeeding,thefeedingandpausetimemustbe
set.When weldingisoverandthetorchbuttonisreleased,thewireisretracted
so that it does not stick to the welding bath.
5
5
Working Time
Activation Indicator
6
Pause Time
Activation Indicator
7
Pause Time
Adjustsmotorpausetime
8
Delayed Start
Adjuststhewirestart
delayed
9
Wire Speed
Adjustment
Providescontinuous
adjustment of wire speed
from0 to 5 m/min
10
Working Time
11
Connector
Connectorto power source
CONTROLS
1
Main Connector
Connector for torch
2
On/Off Switch
3
Wire Return Button
4
Wire Inching Button
6
INSTALLATION
INITIALSETUP
2. Connections
Mount a socket on the
1. Feed Rolls
Before connecting the
electrical and gas
supplies, ensure that
the equipment is set
forthetypeandsizeof
wiretobeused.Check
that the stamped on
thefeedrollisthesame
of the diameter of the
wireused. GASTUBE
PRESSUREREDUCER
HUBASSEMBLYMOUNTING on ball bearings and lift it.
Threadthewirethroughthe
fitting inlet guide (4) and
feed it out of the central
adaptor.
6-Lower the pressure roll
(3), refit it into the
initialpositionbythe
lever (2), adjusting
thepressurewiththe
knob.
Minimumpressureis
sufficientsoasnotto
allow the feeding
rolls to slip.
Excessive pressure
will cause wire
deformations and
entanglements
insidetheliner (incasealu
wires ) and generally early
wear-and-tear of the wire
feeding motor bushings. A
scanty pressure will cause
weldingunevennesses.
4- Adjust the hub assembly
by using the screw inside the
hubassemblywireguide,so
as to prevent the wire reel
over-run (and subsequent
wire entanglements), once
the motor of the wire feeder
stops.
Do not tighten the hub
assemblytoomuch:toomuch
pressurewillcauseexcessive
drag.
5-Bythefittingleverrelease
thepressureroll(3)revolving
1- Remove the hand (hub)
nut from the hub assembly
wire guide.
2-Placethewirereelonthe
hub so that the wire will be
drawn off from the top.
Ensurethatthewirespool
locates correctly on the
small pin on the flange of
thehubassemblywiregui-
de. Refit the hub nut.
3-Releasetheendofthe
wire , but do not allow the
wire to loosen. Cut off the
kinked portion of the wire
removing any
deformations.Thismustbe
doneeverytimethewireis
refedthroughtheequipment.
connection cable equipped
by the factory and with the
machine switched off,
connect it to the mains
supply.
3. Gas
Beforestartinganyprocess,
slowly open the gas bottle
andcheckifthegasquantity
suppliedcorrespondstothe
workneeds.
7
FEEDROLLREPLACEMENT
The feeding roll bears on its
visible side the diameter of
the wire which can be fed.
Shouldthisdiameternotwant
to use, untighten the screw
(6)blocking thefeedroll and
turn it or replace it.
Every roll is provided with
two grooves fitted for the
feedingofwireswithdifferent
diameters.
Special feed rolls are
available for flux cored and
alu wires.
TECHNICAL DATA
Imput voltage 50/60Hz V230
Wire diameter mm 0,6/1,2
Delayed Start sec 0,5/10
Stitching time sec 0,5/5
Pausetime sec 0,5/5
Max wire speed m/min 5
Absorbed power VA 60
Protection class IP 21
Dimensions LxPxH210x580x450
Weight Kg 19,5
8
OFF
ON
TIG
START
9
ATTENTION!! STARWELD20010reservestheright toaltercharacteristicatany time
withoutnotice.
STARWELD2010assumes no liability for results of a wrongapplication
oftheproductswhichmaycausedamagetopersonsorequipement.
POS. Q.TY DESCRIPTION PARTNO.
1 1 5 poles female connector 000000625
2 1 Light on/off switch 000001856
3 1 Reversebutton 000002901
4 1 Button 000002897
5 1 1MPotentiometer+switch 000002883
6 1 Knob 000002227
7 1 1MPotentiometer 000060048
8 1 1KPotentiometer 000002870
9 1 Fuseholder 000002864
10 1 Hubassemblycomplete 000001237
11 1 Nut for cable 000000112
12 1 Auxiliarytransformer 000003688
13 1 PCBFR162 000003440
14 1 Rubberfeet 000000112
15 1 4 poles female connector 000000562
10
21
20
19
18 18
17
16
15
11
12
10
8
7
6
9
14
13
5
4
3
2
1
22
FEEDPLATETYPE4020-37
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