SteelBeast BM-18 Bedienungsanleitung

JEI Drilling & Cutting Solutions Ltd

Unit 21, Empire Business Park, Enterprise Way, Burnley, Lancs,

BB12 6LT, UK

Phone: 01706 229490, Fax: 01706 507347

www.steelbeast.co.uk e-mail: sales@jeisolutions.co.uk

OPERATOR’S MANUAL

M-

-1

BEVELLING MACHINE

Contents 
 
 
GENERAL INFORMATION............................................................................................... 3 
1. Application................................................................................................................. 3 
2. Technical data............................................................................................................ 3 
3. Equipment included ................................................................................................... 4 
4. Dimensions................................................................................................................ 4 
5. Design ....................................................................................................................... 5 
SAFETY PRECAUTIONS.................................................................................................. 6 
STARTUP AND OPERATION........................................................................................... 8 
1. Removing and installing the milling head ................................................................... 8 
2. Adjusting the bevel width ..........................................................................................10 
3. Adjusting the guide for bevelling with radius..............................................................11 
4. Preparing..................................................................................................................11 
5. Operating..................................................................................................................12 
6. Replacing the cutting inserts.....................................................................................13 
7. Replacing the roller...................................................................................................14 
7.1. Replacing the bevelling roller..........................................................................14 
7.2. Replacing the radius roller..............................................................................15 
8. Replacing the brushes ..............................................................................................16 
ACCESSORIES...............................................................................................................17 
1. Pipe attachment........................................................................................................17 
2. Sticker against scratches..........................................................................................20 
3. Worktable fixture.......................................................................................................20 
4. Radius insert positioner.............................................................................................24 
5. Milling tools...............................................................................................................25 
SPARE AND WEARING PARTS......................................................................................26 
DECLARATION OF CONFORMITY.................................................................................27 
WARRANTY CARD..........................................................................................................28 
 

BM-18

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Copying, using, or distributing without permission of JEI Drilling & Cutting Solutions Ltd is prohibited.

1. GENERAL INFORMATION

1.1. Application

The BM-18 is a bevelling machine designed to bevel plates and pipes made of steel,

aluminium alloys, brass, or plastics.

Depending on the milling head, the machine allows you to bevel at the angle of

22.5°, 30°, 37.5°, 45°, 50°, 55°, or 60°. The minimum workpiece thickness is 2 mm

(0.08″). The maximum bevel width is 18 mm (0.71″). A radius milling head allows you

to bevel with a radius of 2, 3, 4, or 5 mm. The minimum diameter of a hole to be

machined is 40 mm (1.57″).

An optional attachment allows you to bevel pipes and a sticker protects aluminum

workpieces from scratches. A worktable fixture allows you to bevel flat bars.

1.2. Technical data

Voltage

1~ 220–240 V, 50–60 Hz

1~ 110–120 V, 50–60 Hz

Power

2200 W

Rotational speed with no load

1800–5850 rpm

Protection level

IP 20

Protection class

Maximum bevel width (b)

18 mm (0.71″, Fig. 1)

Bevel angle (ß, depends on the milling head)

22.5°, 30°, 37.5°, 45°, 50°, 55°, 60 (Fig. 1)

Minimum workpiece thickness (bevelling)

2 mm (0.08″)

Minimum workpiece thickness (radius bevelling)

7 mm (0.28″)

Minimum hole diameter

40 mm (1.57″)

Edge radius

2 mm, 3 mm, 4 mm, 5 mm (Fig. 1)

Noise level

More than 70 dB

Vibration level

2.3 m/s2(7.5 ft/s2)

Machine harmful for health.

Take periodic breaks during work.

Required ambient temperature

0–40°C (32–104°F)

Weight (without milling head)

10 kg (22 lbs)

Fig. 1. Bevel dimensions

BM-18

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Copying, using, or distributing without permission of JEI Drilling & Cutting Solutions Ltd is prohibited.

1.3. Equipment included

Bevelling machine (without milling head)

1 unit

Plastic box

1 unit

6 mm hex wrench

1 unit

32 mm flat wrench

1 unit

Grease for screws (5 g, 0.17 oz)

1 unit

–

Operator’s Manual

1 unit

1.4. Dimensions

585 mm (23″)

238 mm (9.3″)

156 mm (6.1″)

BM-18

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1.5. Design

Switch lock

Handle

Roller

Speed dial

Handle

ON/OFF switch

Guide

Clamping

screw

Milling head

Sleeve

Air vents

BM-18

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Copying, using, or distributing without permission of JEI Drilling & Cutting Solutions Ltd is prohibited.

2. SAFETY PRECAUTIONS

1. Before use, read this Operator’s Manual and complete a training in occupational

safety and health.

2. Use only in applications specified in this Operator’s Manual.

3. Make sure that the machine has all parts and they are genuine and not damaged.

4. Make sure that the specifications of the power source are the same as those

specified on the rating plate.

5. Do not carry the machine by the cord and do not pull the cord. This can cause

damage and electric shock.

6. Keep untrained bystanders away from the machine.

7. Before each use, ensure the correct condition of the machine, power source,

power cord, plug, control parts, and tools.

8. Before each use, make sure that no part is cracked or loose. Make sure to main-

tain correct conditions that can have an effect on the operation of the machine.

9. Keep the machine dry. Do not expose the machine to rain, snow, or frost.

10. Keep the work area well-lit, clean, and free of obstacles.

11. Do not use near flammable materials, or in explosive environments.

12. Use only tools specified in this Operator’s Manual.

13. Do not use tools that are dull or damaged.

14. Make sure that the cutting inserts and the milling head are correctly attached.

Remove wrenches from the work area before you connect the machine to the

power source.

15. Do not use the machine so that the milling head points up.

16. If the cutting edge of an insert is worn, turn all inserts by 90° or 180°. If all the

cutting edges are worn, install new inserts specified in this Operator’s Manual.

17. Use eye and ear protection, non-skid footwear, and protective clothing. Do not

use loose clothing.

18. Do not touch chips or moving parts. Do not let anything catch in moving parts.

19. After each use, clean the machine and the milling head with a dry cotton cloth

and no chemical agents. Do not remove chips with bare hands.

20. Maintain the machine and install/remove parts and tools only after you unplug the

machine from the power source.

21. Repair only in a service centre appointed by the seller.

BM-18

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Copying, using, or distributing without permission of JEI Drilling & Cutting Solutions Ltd is prohibited.

22. If the machine falls, is wet, or has any damage, stop the work and immediately

send the machine to the service centre for check and repair.

23. If you are not going to use the machine, remove it from the work area and keep it

in a safe and dry place.

24. If you are not going to use the machine for an extended period, put anti-corrosion

material on the steel parts.

BM-18

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Copying, using, or distributing without permission of JEI Drilling & Cutting Solutions Ltd is prohibited.

3. STARTUP AND OPERATION

3.1. Removing and installing the milling head

Unplug the power cord. To remove the milling head, continue in the sequence that

follows.

6 mm

32 mm

BM-18

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Copying, using, or distributing without permission of JEI Drilling & Cutting Solutions Ltd is prohibited.

To install the milling head, remove the sleeve as shown before. Then, continue in the

sequence that follows. Make sure that the milling head aligns with the spindle (3).

6 mm

32 mm

BM-18

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Copying, using, or distributing without permission of JEI Drilling & Cutting Solutions Ltd is prohibited.

3.2. Adjusting the bevel width

Unplug the power cord. Loosen the screw (1) and turn the sleeve (2) so that the scale

(3) shows the height ‘a’ related to the required width ‘b’. Tighten the screw.

Milling head

22.5°

30°

37.5°

45°

50°

55°

60°

Height ‘a’ [mm]

Width ‘b’ [mm]

2.2

2.3

2.5

2.8

3.1

3.5

4.0

3.2

3.5

3.8

4.2

4.7

5.2

6.0

4.3

4.6

5.0

5.7

6.2

7.0

8.0

5.4

5.8

6.3

7.1

7.8

8.7

10.0

6.5

6.9

7.6

8.5

9.3

10.5

12.0

7.6

8.1

8.8

9.9

10.9

12.2

14.0

8.7

9.2

10.1

11.3

12.4

13.9

16.0

9.7

10.4

11.3

12.7

14.0

15.7

18.0

10.8

11.5

12.6

14.1

15.6

17.4

11.9

12.7

13.9

15.6

17.1

18.0

13.0

13.9

15.1

17.0

18.0

14.1

15.0

16.4

18.0

15.2

16.2

17.6

Tab. 1. Relation between the bevel width and bevel height for the available milling heads

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