SteelMax BM-18 Bedienungsanleitung
The tools of innovation.
801 W. Mineral Ave. Suite 103 Littleton, CO 80120
1– 303 – 690 - 9146, FAX 303 – 690 – 9172
www.steelmax.com sales@steelmax.com
OPERATOR’S MANUAL
BM-18
BEVELING MACHINE
Contents
1. GENERAL INFORMATION..................................................................................................3
1.1. Application ....................................................................................................................3
1.2. Technical data ..............................................................................................................3
1.3. Equipment included ......................................................................................................4
1.4. Dimensions ...................................................................................................................4
1.5. Design...........................................................................................................................5
2. SAFETY PRECAUTIONS ....................................................................................................6
3. SYMBOLS............................................................................................................................8
4. STARTUP AND OPERATION..............................................................................................9
4.1. Removing and installing the milling head .....................................................................9
4.2. Adjusting the bevel width ............................................................................................11
4.3. Adjusting the guide for beveling with radius ...............................................................12
4.4. Preparing ....................................................................................................................12
4.5. Operating ....................................................................................................................13
4.6. Replacing the cutting inserts.......................................................................................14
4.7. Replacing the roller.....................................................................................................15
4.7.1. Replacing the beveling roller............................................................................15
4.7.2. Replacing the radius roller ...............................................................................16
4.8. Replacing the brushes ................................................................................................17
5. ACCESSORIES .................................................................................................................18
5.1. Pipe attachment..........................................................................................................18
5.2. Sticker against scratches............................................................................................21
5.3. Worktable fixture.........................................................................................................21
5.4. Radius insert positioner ..............................................................................................25
5.5. Milling tools .................................................................................................................26
6. SPARE AND WEARING PARTS .......................................................................................27
7. EXPLODED VIEWS AND PARTS LIST.............................................................................28
8. DECLARATION OF CONFORMITY ..................................................................................36
9. ENVIRONMENTAL PROTECTION....................................................................................37
10. WARRANTY CARD ....................................................................................................38
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1. GENERAL INFORMATION
1.1. Application
The BM-18 is a beveling machine designed to bevel plates and pipes made of steel,
aluminum alloys, brass, or plastics.
Depending on the milling head, the machine allows you to bevel at the angle of
22.5°, 30°, 37.5°, 45°, 50°, 55°, or 60°. The minimum workpiece thickness is 0.08” (2
mm). The maximum bevel width is 11/16″(18 mm). A radius milling head allows you
to bevel with a radius of 2, 3, 4, or 5 mm. The minimum diameter of a hole to be ma-
chined is 1.57” (40 mm).
An optional attachment allows you to bevel pipes and a sticker protects aluminum
workpieces from scratches. A worktable fixture allows you to bevel flat bars.
The machine is designed for professional use only.
1.2. Technical data
Voltage
1~ 220–240 V, 50–60 Hz
1~ 110–120 V, 50–60 Hz
Power
2200 W
Rotational speed with no load
1800–5850 rpm
Protection level
IP 20
Protection class
II
Maximum bevel width (b)
11/16″(18 mm, Fig. 1)
Bevel angle (ß, depends on the milling head)
22.5°, 30°, 37.5°, 45°, 50°, 55°, 60 (Fig.
1)
Minimum workpiece thickness (beveling)
0.08″(2 mm)
Minimum workpiece thickness (radius beveling)
0.27″(7 mm)
Minimum hole diameter
1.57″(40 mm)
Edge radius
2 mm, 3 mm, 4 mm, 5 mm (Fig. 1)
Noise level
More than 70 dB
Vibration level
2.3 m/s
2
(7.5 ft/s
2
)
Machine harmful for health.
Take periodic breaks during work.
Required ambient temperature
0–40°C (32–104°F)
Weight (without milling head)
22 lbs. (10 kg)
Fig. 1. Bevel dimensions
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1.3. Equipment included
1
Beveling machine (without milling head)
1 unit
2
Plastic box
1 unit
3
6 mm hex wrench
1 unit
4
32 mm flat wrench
1 unit
5
Grease for screws (5 g, 0.17 oz)
1 unit
–
Operator’s Manual
1 unit
1.4. Dimensions
1
3
4
5
2
23″ (585 mm)
9 3/8″(238 mm)
6 9/64″(156 mm)
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1.5. Design
Switch lock
Handle
Speed dial
Handle
ON/OFF switch
Air vents
Sleeve
Clamping
screw
Guide
Roller
Milling head
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2. SAFETY PRECAUTIONS
1. Before using, read this Operator’s Manual and complete a training in occupational
safety and health.
2. Use only in applications specified in this Operator’s Manual.
3. Make sure that the machine has all parts and they are genuine and not damaged.
4. Make sure that the specifications of the power source are the same as those spec-
ified on the rating plate.
5. Do not carry the machine by the cord and do not pull the cord. This can cause dam-
age and electric shock.
6. Keep untrained bystanders away from the machine.
7. Before each use, ensure the correct condition of the machine, power source, power
cord, plug, control parts, and tools.
8. Before each use, make sure that no part is cracked or loose. Make sure to maintain
correct conditions that can have an effect on the operation of the machine.
9. Keep the machine dry. Do not expose the machine to rain, snow, or frost.
10. Keep the work area well-lit, clean, and free of obstacles.
11. Do not use near flammable materials, or in explosive environments.
12. Use only tools specified in this Operator’s Manual.
13. Do not use tools that are dull or damaged.
14. Make sure that the cutting inserts and the milling head are correctly attached. Re-
move wrenches from the work area before you connect the machine to the power
source.
15. Do not use the machine so that the milling head points up.
16. If the cutting edge of an insert is worn, turn all inserts by 90° or 180°. If all the
cutting edges are worn, install new inserts specified in this Operator’s Manual.
17. Use eye and ear protection, non-skid footwear, and protective clothing. Do not use
loose clothing.
18. Do not touch chips or moving parts. Do not let anything catch in moving parts.
19. After each use, clean the machine and the milling head with a dry cotton cloth and
no chemical agents. Do not remove chips with bare hands.
20. Maintain the machine and install/remove parts and tools only after you unplug the
machine from the power source.
21. Repair only in a service center appointed by the seller.
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22. If the machine falls, is wet, or has any damage, stop the work and immediately
send the machine to the service center for check and repair.
23. If you are not going to use the machine, remove it from the work area and keep it
in a safe and dry place.
24. If you are not going to use the machine for an extended period, put anti-corrosion
material on the steel parts.
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3. SYMBOLS
Before using the machine, familiarize yourself with the following symbols (tab. 1).
Use eyes protection
Use hearing protection
Read the Operator’s Manual
Warning against electric voltage
Tab. 1. Explanation of symbols
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4. STARTUP AND OPERATION
4.1. Removing and installing the milling head
Unplug the power cord. To remove the milling head, continue in the following se-
quence.
1
3
5
4
6 mm
32 mm
2
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To install the milling head, remove the sleeve as shown before. Then, continue in the
sequence that follows. Make sure that the milling head aligns with the spindle (3).
2
4
6
1
6 mm
32 mm
3
5
3
Inhaltsverzeichnis
Andere SteelMax Elektrowerkzeuge Handbücher
