STEINEL S-Former E3 Bedienungsanleitung

Instruction manual

Tapping unit

S-Former E3

Original instruction manual

Instruction manual

Tapping unit

S-Former E3

Original instruction manual

by Steinel Normalien AG, 07/2013

Diese Dokumentation ist ausschließlich für den Betreiber und dessen

Personal bestimmt.

Der Inhalt dieser Dokumentation (Texte, Abbildungen, Zeichnungen,

Grafiken, Pläne etc.) darf ohne unsere schriftliche Zustimmung weder

vollständig noch teilweise vervielfältigt oder verbreitet werden oder zu

Zwecken des Wettbewerbs unbefugt verwertet oder an Dritte ausge-

händigt oder zugänglich gemacht werden.

Steinel Normalien AG

Winkelstrasse 7

D – 78056 Villingen-Schwenningen

Telefon: + 49/(0) 77 20 / 69 28-0

Telefax: + 49/(0) 77 20 / 69 28-70

e-mail: [email protected]

Internet: http://www.steinel-normalien.de

Handbuch: Informationshandbuch

Ausgabe 1.0 Deutsch

Ausgabedatum: 07/2013

Design- und Produkt-Änderungen, die der Verbesserung des Produktes

dienen, bleiben vorbehalten.

Structure of the product manual

IM Tapping unit S-Former E3 I

Structure of the product manual

The overall documentation of the tapping unit comprises:

Product manual

– Information manual (IM)

– for the owner of the tapping unit

– Operating instructions (OI)

– for the operator and

– for the technical supervisor of the tapping unit

Overview of the structure of the overall documentation

Overview of the structure of the information manual (for the owner)

Index Content

I Information manual (IM)

Chapter Content

1 Introduction

2 Technical data

3 Disposal

4 List of signatures

Overview of the structure of the operating instructions

(for the operator and technical supervisor)

Index Content

II Operating instructions (OI)

Chapter Content

1 Introduction

2 Safety instructions

3 Functional description

4 Device description

5 Installation manual

6 Shipping, storage and assembly

7 Operation

8 Maintenance

9 Technical data

10 Main parts list and drawings

11 Error messages

12 Disposal

Table of contents (IM)

II IM Tapping unit S-Former E3

Table of contents (IM)

Chapter Topic Page

1Introduction

IM Tapping unit S-Former E3 1

1 Introduction

1.1 Preface

Dear owner,

With the purchase of a tapping unit from the company STEINEL Normalien AG

you now own a new generation product. In established STEINEL tradition, the tap-

ping unit sets new standards with regard to performance, quality and application

fields.

In order to permanently guarantee the technical capabilities of the product, it is

necessary to instruct operators and maintenance personnel in its assembly,

commissioning and decommissioning, maintenance, etc.

This technical briefing is carried out via this product manual.

In order to eliminate malfunctions and damages to the product as much as possi-

ble, give the respective personnel an opportunity to use these operating instruc-

tions to familiarise themselves with the functions of the product.

Your

STEINEL Normalien AG

1.2 Product identification/product information

Validity

The descriptions in this product manual solely refer to the tapping unit as it is de-

scribed in Chapter 2, Technical Data and as it was designed and built by the

manufacturer.

Product information

The tapping unit of the company STEINEL Normalien AG is suited for installation

in a press in order to tap threads into punched parts.

Storage

This information manual is part of the tapping unit product manual, it is meant for

owners and explains their obligations to them.

1Introduction

2 IM Tapping unit S-Former E3

1.3 Owner obligations

The owner commits to only allow those qualified persons to work with this tapping

unit who

received sufficient training to perform the respective functions.

are familiar with the basic regulations concerning occupational safety and acci-

dent prevention and who were instructed in the handling of the tapping unit by

qualified persons.

read and understood the safety instructions and warnings contained in the op-

erating instructions.

In the interest of everybody involved, please observe the following instructions:

Supplement the operating instructions with general, statutory and otherwise

binding regulations on occupational safety, accident prevention and environ-

mental protection and make sure that all personnel working with the tapping unit

are briefed accordingly!

Supplement the operating instructions with orders that take into account special

operational features, e.g. with regard to work plans, workflow, deployed person-

nel (including obligatory supervision and obligation to register)!

Clearly define the responsibilities of personnel regarding operation, cleaning,

maintaining, etc.!

Periodically check that personnel work in a manner conscious of safety and po-

tential dangers!

Take steps to ensure that the tapping unit is only used in a safe and functioning

condition!

Make sure that the tapping unit is cleaned and maintained within the specified

intervals (OI, Chapter 8, Maintenance and cleaning)!

Without the expressed written consent of the manufacturer, do not allow struc-

tural or other program changes (with the exception of those described in the

operating instructions)!

Make sure that no persons enter the danger area near the tapping unit that

have not, through the safety instructions, been briefed on the dangers accom-

panying working at and with the tapping unit!

Providing a safe working environment is solely the responsibility of the owner.

(OI, Chapter 2, Safety instructions)

1Introduction

IM Tapping unit S-Former E3 3

1.4 Definition of qualified persons/authorised personnel

Unqualified handling of the tapping unit can result in bodily harm or material dam-

ages. Only qualified personnel may therefore operate the tapping unit or commis-

sion, decommission, clean and maintain it.

Those persons are considered to be qualified personnel who

– are familiar with the safety concepts applying to the tapping unit.

– have been briefed on how to handle the tapping unit and are familiar with the

contents of the operating instructions related to running and operating it.

– have received the respective technical briefing from qualified personnel.

– based on their training, experience and instruction as well as their knowledge of

relevant standards, regulations, accident prevention rules and operating condi-

tions, were authorised by the person responsible for the safety of the tapping

unit to perform the necessary functions and are able to recognise and avoid

possible dangers.

Qualification

Assembly

Installation

Commissioning

Operation

Maintenance

Repair

Completed professional training

machine engineering/technician x x - x x x

Completed professional training

electrical

engineering/mechatronics

x x x x x x

Qualified person - - - x x -

Worker (trained and briefed) - - - x - -

[x] Permitted

[-] Not permitted/prohibited

1Introduction

4 IM Tapping unit S-Former E3

ATTENTION!

1.4.1 Intended use

The following illustrations may deviate from the actual configuration of the tapping

unit due to customer-specific adjustments.

The tapping unit is used to tap threads in prefabricated (pre-cut) boreholes.

The tapping units may only be operated with approved control unit components (

OI, Chapter 7.3, Control unit).

The tapping unit is an incomplete machine/partial machine. Additional components

must be installed or be made available and other expenditures must be made.

The owner is responsible for the integration of the customer-side expenditures as

well as the integration of the completed tapping unit into an operational process or

an entire system.

The owner is responsible for integrating the tapping unit into an operational pro-

cess and/or an entire system.

The tapping unit may only be operated by authorised qualified personnel and in

combination with appropriate protective devices. The protective devices must meet

the provisions of the Machinery Directive 2006/42/EC.

Commissioning the tapping unit is not permitted until it was determined that the in-

tegration of the tapping unit into the entire system was completed according to the

EC machine directive and that it conforms to national standards in its current condi-

tion.

Fig. 1 - 1 Tapping unit S-Former E3

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