STELL CITY 30-300 Bedienungsanleitung

VER.06.2016R1

Should you require assistance,

please have available your:

Model no.: __________________

Serial no.: __________________

JOINTER 8”

OWNER’S MANUA

30-300

Page 2

TAB E OF CONTENTS

INTRODUCTION

This user manual is intended for use by anyone working with this machine. It should be kept available

for immediate reference so that all operations can be performed with maximum efficiency and safety.

Do not attempt to perform maintenance or operate this machine until you have read and understand

the information contained in this manual.

The drawings, illustrations, photographs, and specifications in this user manual represent your machine

at time of print. However, changes may be made to your machine or this manual at any time with no

obligation to Steel City.

INTRODUCTION ....................................................................................2

TAB E OF CONTENTS..........................................................................2

WARRANTY ...........................................................................................3

FEATURES.............................................................................................4

PRODUCT SPECIFICATIONS ...............................................................4

GENERA SAFETY................................................................................5

PRODUCT SAFETY...............................................................................7

E ECTRICA AND GROUNDING INSTRUCTIONS..............................8

UNPACKING AND INVENTORY ............................................................9

ASSEMB Y...........................................................................................10

ADJUSTMENTS ...................................................................................13

MAINTENANCE ...................................................................................15

ADJUSTMENTS ...................................................................................19

PARTS IST .........................................................................................21

Page 3

WARRANTY

STEEL CITY WARRANTY

The manufacturer warrants its machines to be free from defects in workmanship and materials for a period of

2 years from the date of the original purchase for Steel City shop machines or for a period of 1 year for Titanium

production machines; subject to the following conditions :

A- Warranty applies to the original buyer only and may not be transferred. Original proof of purchase is

required.

B- Warranty is void if repairs or alterations are made to the machine by an unauthorized service center without

the direct consent of the manufacturer or its representative.

C- Warranty does not include defects, failures or breakages directly or indirectly caused by or resulting from

improper use, improper or lack of maintenance, abuse or misuse, negligence, accidents, damages in

handling or transportation, or normal wear and tear of any part or component.

D- Accessories and wear items such as motor, switch, bearings, drive belt or other accessories are covered

for 1 year.

E- Consumables such as blades, knives, bits, sandpaper or others are not covered.

To file a warranty claim, customer may contact his dealer or email [email protected]

The manufacturer or its representative will inspect, repair or replace any part that has proven to be defective in

workmanship or material, provided that the customer sends the product prepaid to a designated authorized

service center and provides reasonable time to proceed.

If judged on warranty, the manufacturer or its representative will return the repaired product prepaid or will replace

it by a new one at its choice. On the contrary, if it is determined that there is no defect or that the problem resulted

from causes not within the scope of the warranty, it will dispose of or return the product at customer’s expenses,

following customer’s instructions.

The manufacturer or its representative shall not be held liable for any special, indirect, incidental, punitive or

consequential damages, including and without limitation loss of profits arising from or related to the warranty,

the breach of any agreement, the operation or the use of its machines.

Note:

The specifications in this manual are provided for informational purposes only and are subject to rectification

without notice. Some measures have been slightly rounded for ease of reading. Unless otherwise noted, they

should be considered for reference only.

Steel City reserves the right to make certain improvements to the design and appearance of its machines,

components, accessories or parts without notice and without the obligation to perform them on existing models.

Page 4

Motor 2 HP

Voltage 220 V only

Amps 8

Hertz 60

Table size 9 ¼’’ x 75 3/16” (234 x 1910 mm)

Table height 32 5/8’’ (830 mm)

Max. cutting width 8’’ (203 mm)

Max. cutting depth ½’’ (13 mm)

Rabbeting capacity ½’’ (13 mm)

Fence size 4’’ x 38’’ (102 x 965 mm)

Cutterhead speed 5500 rpm

Number of knives 3 / 22 (helical)

Base dimensions 28-1/2’’ x 17-5/16’’ (724 x 440 mm)

PRODUCT SPECIFICATIONS

Page 5

TO AVOID serious injury and damage to the machine,

read and follow all Safety and Operating Instructions be-

fore assembling and operating this machine.

All federal and state laws and any regulations having ju-

risdiction covering the safety requirements for use of this

machine take precedence over the statements in this

manual. Users of this machine must adhere to all such

regulations.

Below is a list of symbols that are used to attract your at-

tention to possible dangerous conditions.

This is the safety alert symbol. It is used to alert you to

potential personal injury hazards. Obey all safety mes-

sages that follow this symbol to avoid possible injury or

death.

Indicates an imminently hazardous situation which, if not

avoided, WI result in death or serious injury.

Indicates a potentially hazardous situation which, if not

avoided, COU D result in death or serious injury.

This symbol is used to alert the user to useful information

about proper operation of the machine.

Exposure to the dust created by power sanding, sawing,

grinding, drilling and other construction activities may

cause serious and permanent respiratory or other injury,

including silicosis (a serious lung disease), cancer, and

death. Avoid breathing the dust, and avoid prolonged

contact with dust. The dust may contain chemicals

known to the State of California to cause cancer, birth

defects or other reproductive harm.

Some examples of these chemicals are:

• ead from lead-based paints.

• Crystalline silica from bricks, cement and other

masonry products.

• Arsenic and chromium from chemically-treated

lumber.

Always operate tool in well ventilated area and provide

for proper dust removal. Use a dust collection system

along with an air filtration system whenever possible. Al-

ways use properly fitting NIOSH/OSHA approved respi-

ratory protection appropriate for the dust exposure, and

wash exposed areas with soap and water.

WARNING

DANGER

NOTICE

WARNING

GENERA SAFETY

This manual is not totally comprehensive. It does

not and can not convey every possible safety and

operational problem which may arise while using

this machine. The manual will cover many of the

basic and specific safety procedures needed in an

industrial environment.

A WAYS wear eye protection. Any machine can throw

debris into the eyes during operations, which could cause

severe and permanent eye damage. Everyday eye-

glasses are NOT safety glasses.

A WAYS wear Safety Goggles (that comply with ANSI

standard Z87.1) when operating power tools.

WARNING

A WAYS wear hearing protection. Plain cotton is not an

acceptable protective device. Hearing equipment should

comply with ANSI S3.19 Standards.

1. To avoid serious injury and damage to the machine,

read the entire User Manual before assembly and op-

eration of this machine.

2. Serious personal injury may occur if normal safety

precautions are overlooked or ignored. Accidents are

frequently caused by lack of familiarity or failure to pay

attention. Obtain advice from supervisor, instructor, or

another qualified individual who is familiar with this

machine and its operations.

3, STOP using this machine, if at any time you experience

difficulties in performing any operation. Contact your

supervisor, instructor or machine service center

immediately.

WARNING

Page 6

4. Prevent electrical shock. Follow all electrical and

safety codes, including the National Electrical Code

(NEC) and the Occupational Safety and Health Reg-

ulations (OSHA). All electrical connections and wiring

should be made by qualified personnel only.

5. A WAYS be sure that the power switch is in the

“OFF” position and unplug the machine from the elec-

trical receptacle when making adjustments, changing

parts or performing any maintenance.

6. AVOID ACCIDENTA STARTING. Make sure that

the power switch is in the “OFF” position before plug-

ging in the power cord to the electrical receptacle.

7. NEVER leave a machine running, unattended. Turn

the power switch to the OFF position. DO NOT leave

the machine until it has come to a complete stop.

8. THE USE of extension cords is not recommended for

230V equipment. It is better to arrange the place-

ment of your equipment and the installed wiring to

eliminate the need for an extension cord. If an exten-

sion cord is necessary, refer to the chart in the

Grounding Instructions section to determine the min-

imum gauge for the extension cord. The extension

cord must also contain a ground wire and plug pin.

9. DO NOT pull a machine by the power cord. NEVER

allow the power cord to come in contact with sharp

edges, hot surfaces, oil or grease.

10. DO NOT unplug a machine by pulling on the power

cord. A WAYS grasp the plug, not the cord.

11. REP ACE a damaged cord immediately. DO NOT

use a damaged cord or plug. If the machine is not op-

erating properly, or has been damaged, left outdoors

or has been in contact with water.

12. NEVER remove any chips without turning off the

machine and disconnecting the power.

13. NEVER turn on the machine if the workpiece is in

contact with the cutterhead.

14. ENSURE that the machine sits firmly on the floor be-

fore using. If the machine wobbles or is unstable, cor-

rect the problem by using shims or blocks prior to

operation.

WARNING

TO REDUCE the risk of electrical shock. DO NOT use

this machine outdoors. DO NOT expose to rain or mois-

ture. Store indoors in a dry area. DO NOT handle the

plug with wet hands.

15. A WAYS keep hands and fingers away from the

blades when operating.

16. DO NOT FORCE the machine to perform an opera-

tion for which it was not designed. It will do a safer

and higher quality job by only performing operations

for which the machine was intended.

17. Every work area is different. Always consider safety

first, as it applies to your work area. Use this machine

with respect and caution. Failure to do so could result

in serious personal injury and damage to the ma-

chine.

18. DO NOT stand on a machine. Serious injury could re-

sult if it tips over or you accidentally contact any mov-

ing part.

19. DO NOT store anything above or near the machine.

20. REMOVE A MAINTENANCE TOO S from the im-

mediate area prior to turning the machine ON.

21. MAINTAIN your balance. DO NOT extend yourself

over the tool. Wear oil resistant rubber soled shoes.

Keep floor clear of debris, grease, and wax.

22. DO NOT operate any machine or tool if under the in-

fluence of drugs, alcohol, or medication.

23. MAINTAIN all machines with care. A WAYS KEEP

machine clean and in good working order. KEEP all

blades and tool bits sharp.

24. EACH AND EVERY time, check for damaged parts

prior to using any machine. Carefully check all guards

to see that they operate properly, are not damaged,

and perform their intended functions. Check for align-

ment, binding or breakage of all moving parts. Any

guard or other part that is damaged should be imme-

diately repaired or replaced. KEEP cutterhead knives

sharp and free of all rusT and pitch.

25. Safety decals are on this machine to warn and direct

you to how to protect yourself or visitors from per-

sonal injury. These decals MUST be maintained so

that they are legible. REP ACE decals that are not

legible.

Page 7

1.USE push blocks to move piece from the infeed table

to the outfeed table.

2. DO NOT use a jointer on pieces less than 10” in

length.

PRODUCT SAFETY

3. NEVER use a jointer with the depth of cut at more than

1⁄8”.

4. MAINTAIN the proper relationship between the infeed

and outfeed tables and the cutterhead knives.

26.KEEPprotective guards in place and in working

order.

27.Check material for loose knots, nails and other de-

fects.

28.AWAYSkeep the work area clean, well lit, and or-

ganized. DO NOTwork in an area that has slippery

floor surfaces from debris, grease, and wax.

29.SECUREall work. When it is possible, use clamps or

jigs to secure the workpiece. This is safer than at-

tempting to hold the workpiece with your hands.

30.STAY AERT, watch what you are doing, and use

common sense when operating any machine. DO

NOToperate any machine tool while tired or under

the influence of drugs, alcohol, or medication. A mo-

ment of inattention while operating power tools may

result in serious personal injury.

31.USE ONYrecommended accessories. Use of incor-

rect or improper accessories could cause serious in-

jury to the operator and cause damage to the

machine. If in doubt, DO NOTuse it.

32. Wear proper clothing, DO NOT wear loose clothing,

gloves, neckties, or jewelry. These items can get

caught in the machine during operations and pull the

operator into the moving parts. Users must wear a

protective cover on their hair, if the hair is long, to pre-

vent it from contacting any moving parts.

33. Keep visitors and children away from any machine.

DO NOT permit people to be in the immediate work

area, especially when the machine is operating.

34. DO NOT use a machine as a toy.

35. DO NOT use electrical tools in the presence of flam-

mable liquids or gasses.

36. A WAYS feed against the rotation of the cutterhead.

Never apply feed pressure with your hands directly

over the cutterhead. Always lift your hands, one at a

time, over the cutterhead as you pass the work along

the jointer bed. Always support the workpiece and

maintain control throughout the operation.

37. SAVE these instructions and refer to them frequently

and use them to instruct other users.

38. Establish a SAFETY ZONE around shop machinery.

A clearly defined “no-go” zone on the floor around

each machine. Take a few moments to either paint

(using non-slip paint) or using tape, define on the floor

the limits or perimeter of each machines safety zone.

WARNING

CHI DPROOF THE WORKSHOP AREA by removing

switch keys, unplugging tools from the electrical recep-

tacles, and using padlocks. DO NOT use near or around

children.

Page 8

E ECTRICA AND GROUNDING INSTRUCTIONS

WARNING

To reduce the risk of electric shock, follow all electrical

and safety codes, including the National Electric Code

(NEC) and the Occupational Safety and Health Regula-

tions (OSHA). All electrical connections and wiring should

be made by qualified personnel only.

WARNING

This machine MUST BE GROUNDED while in use to

protect the operator from electric shock.

In the event of a malfunction or breakdown, GROUND-

ING provides the path of least resistance for electric cur-

rent and reduces the risk of electric shock. The plug

MUST be plugged into a matching electrical receptacle

that is properly installed and grounded in accordance

with A local codes and ordinances.

If a plug is provided with your machine DO NOT modify

the plug. If it will not fit your electrical receptacle, have a

qualified electrician install the proper connections to meet

all electrical codes local and state. All connections must

also adhere to all of OSHA mandates.

IMPROPER E ECTRICA CONNECTION of the equip-

ment-grounding conductor can result in risk of electric

shock. The conductor with the green insulation (with or

without yellow stripes) is the equipment-grounding con-

ductor.

DO NOT connect the equipment-grounding conductor to

a live terminal if repair or replacement of the electric cord

or plug is necessary.

Check with a qualified electrician or service personnel if

you do not completely understand the grounding instruc-

tions, or if you are not sure the tool is properly grounded.

MINIMUM RECOMMENDED GAUGE FOR EXTENSION CORDS (AWG)

115/230 VO T OPERATION ON Y

25’ long 50’ long 100’ long

0 to 6 Amps 18 AWG 16 AWG 16 AWG

6 to 10 Amps 18 AWG 16 AWG 14 AWG

10 to 12 Amps 16 AWG 16 AWG 14 AWG

12 to 15 Amps 14 AWG 12 AWG Not

recommended

WARNING

MAKE SURE the circuit breaker does not exceed the rat-

ing of the plug and receptacle.

WARNING

To reduce the risk of fire or electrical shock, use the

proper gauge of extension cord. When using an ex-

tension cord, be sure to use one heavy enough to

carry the current your machine will draw.

EXTENSION CORDS

P UGS/RECEPTAC ES

The smaller the gauge-number, the larger the diameter

of the extension cord is. If in doubt of the proper size of

an extension cord, use a shorter and thicker cord. An un-

dersized cord will cause a drop in line voltage resulting

in a loss of power and overheating.

USE ON Y a 3-wire extension cord that has a 3-prong

grounding plug and a 3-pole receptacle that accepts the

machine’s plug.The third prong is used to ground the tool

and provide protection against accidental electric shock.

DO NOT remove the third.

If you are using an extension cord outdoors, be sure it is

marked with the suffix “W-A” (“W” in Canada) to indicate

that it is acceptable for outdoor use.

Make certain the extension cord is properly sized, and in

good electrical condition. Always replace a worn or dam-

aged extension cord immediately or have it repaired by

a qualified person before using it.

Protect your extension cords from children, sharp ob-

jects, excessive heat, and damp or wet areas.

WARNING

MAGNETIC SAFETY SWITCH

If the machine is equipped with a magnetic safety switch

you must to reset the overload protection switch after an

overload.

1. Remove the control box cover.

2. Press the reset button.

3. Reinstall the control box cover.

Make certain that the machine is disconnected

from the power source

WARNING

Page 9

The jointer is very heavy. At least four peoples

will be required to unpack and lift.

Carefully remove the jointer, components and tools from

shipping carton. Check for damaged or missing items as per

list below.

Please report any damaged or missing part to your

Steel City dealer immediately.

IST OF CONTENTS QTY

A- JOINTER ASSEMB Y W/FENCE.................................... 1

B- CUTTER HEAD GUARD................................................. 1

C- DUST PORT..................................................................... 1

D- 4” HAND WHEE ............................................................ 1

E- 6” HAND WHEE ............................................................ 2

F- FENCE TI T EVER ....................................................... 1

G - BASE................................................................................1

I- V BE T............................................................................. 2

J** - KNIFE SETTING GAUGE

Knife setting gauge rod .................................................. 1

Knife setting gauge foot ................................................. 2

E-clip ............................................................................... 4

K- PUSH B OCK ................................................................. 2

- BASE DOOR....................................................................1

M- MOUNTING BO T .......................................................... 3

N- OCK WASHER.............................................................. 3

O- F AT WASHER................................................................. 4

P- PHI IPS HEAD SCREW................................................. 4

Q- TOO S

8-10 mm open end wrench................................................1

11-13 mm open end wrench..............................................1

12-14 mm open end wrench..............................................1

3 mm Allen key ..................................................................1

4 mm Allen key ................................................................ .1

5 mm Allen key ................................................................ .1

R*** -

HE ICA CUTTER HEAD TOO S / REP ACEMENT PARTS

5 mm Allen key .............................................................. .. 2

Nut ................................................................................... 4

Screw ................................................... ........................... 4

Knife-holder / chipbreaker ................................................ 4

Carbide insert (standard) .................................................2

Carbide insert (for rabbeting) ........................................... 1

S- CASTER ASSEMB Y:

OCKING NUT M8*1.25P (13B*9H) .................................2

HEX. BO T M8*1.25P*60 .................................................4

FOOT PAD ........................................................................2

HEX NUT M8*1.25P (13B*6.5H) .......................................4

CASTER ...........................................................................2

IVE CASTER....................................................................1

** Not supplied with model 30-300 HS3 / *** Supplied with model 30-300 HS3 only

UNPACKING AND INVENTORY

Page 10

ASSEMB Y

CASTERS

1. Place the stand up side down on the

floor and use the cardboard to pro-

tect from scratching.

2.Place a caster in the cen-

ter of a braket and align

both braket caster hole.

3.Put M8 hex screw and fix

the hex nut by using #13

wrench.

4. Repeat the procedures

for the other caster.

5. Place the movable caster in the center of

the stand square tube and align holes.

6.Put M8 hex screws and fix the hex nuts by

usign #13 wrench.

7.Insert hex nuts to foot pad screws.

8. Fix the assembled foot pads to the stand. Don’t tight

them.

9.Turn the stand side up and test if the stand is stable. Ad-

just foot pads if necessary and tight the hex nuts.

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