Stellar labs 8P Bedienungsanleitung

Model 8P

Single-Stage Piston

Compressor Manual

Stellar Industries Inc.

740 North State Street

PO Box 169

Garner, IA 50438

800-392-3015

www.stellarindustries.com

Subject to Change without Notication.

Rev 1

PN 92579

Specications • Installation • Assembly

Page ii | Stellar Industries®8P Compressor Manual

Model 8P Manual Revisions

Date of Revision Section Revised Description of Revision

SERIAL NO.

DATE

MODEL

MADE IN THE USA

by the Employee Owners of Stellar Industries

PN 112060

PATENT / IP INFORMATION:

www.stellarindustries.com/ip

Stellar Industries®8P Compressor Manual | Page iii

Table of Contents

For Technical Questions, Information, Parts, or Warranty, Call Toll-Free at

800-321-3741

Hours: Monday - Friday, 8:00 a.m. - 5:00 p.m. CST

Or email at the following addresses:

Technical Questions, and Information: [email protected]

Order Parts: [email protected]

Warranty Information: [email protected]

Introduction.............................................................................................................................................. iv

Chapter 1 - Specications ..............................................................................................................................1

Chapter 2 - Installation ...................................................................................................................................3

Component Installation.............................................................................................................................3

Component Installation, continued ...........................................................................................................4

8P Electrical Schematic ............................................................................................................................5

Hydraulic System......................................................................................................................................6

Air System ................................................................................................................................................6

Compressor Pressure Switch ...................................................................................................................7

Typical Hydraulic Circuit for Single-Section Pump ...................................................................................8

Typical Hydraulic Circuit for Tandem (Two Part) Pump ...........................................................................9

Typical Hydraulic Circuit for Compressor with Auxiliary Cooler ..............................................................10

Chapter 3 - Assembly Drawings ...................................................................................................................11

8P Assembly - PN B0299 .......................................................................................................................11

SUH-21 Compressor Assembly..............................................................................................................13

Crankcase Group (Tapered Shaft)..........................................................................................................14

Crankcase Group (Straight Shaft) ..........................................................................................................15

Cylinder Group .......................................................................................................................................16

Head Group ............................................................................................................................................17

Head Options..........................................................................................................................................18

Optional Head Unloader - PN 23200......................................................................................................19

Flywheel Options ....................................................................................................................................20

Clutch Options ........................................................................................................................................21

Chapter 4 - Replacement Parts....................................................................................................................23

Page iv | Stellar Industries®8P Compressor Manual

Introduction

Stellar Industries®Air Compressors are designed to provide safe and dependable service for a

variety of operations. With proper use and maintenance, these air compressors will operate at

peak performance for many years.

To promote this longevity, carefully study the information contained in this manual before putting the

equipment into service. Though it is not intended to be a training manual for beginners, this manual

should provide solid guidelines for the safe and proper usage of the air compressor.

Once you feel comfortable with the material contained in this manual, strive to exercise your

knowledge as you safely operate and maintain the air compressor. This process is vital to the

proper use of the unit.

A few notes on this manual:

A copy of this manual is provided with every air compressor and can be found in the hard plastic

manual case that is installed on the chassis. A copy of this manual shall remain with the air

compressor at all times.

Throughout the manual, three signal words will be used to bring attention to important items:

A NOTICE signal word indicates a practice not related to physical injury.

A WARNING signal word indicates a hazardous situation which, if not

avoided, could result in death or serious injury.

A DANGER signal word indicates a hazardous situation which, if not

avoided, will result in death or serious injury.

Information contained within this manual does not cover all maintenance, operating, or repair

instructions pertinent to all possible situations. Please be aware that some sections of this manual

contain information pertaining to Stellar Industries®manufactured air compressors in general and

may or may not apply to your specic model.

This manual is not binding. Stellar Industries reserves the right to change, at any time, any or all

of the items, components, and parts deemed necessary for product improvement or commercial/

production purposes. This right is kept with no requirement or obligation for immediate mandatory

updating of this manual.

In closing:

If more information is required or technical assistance is needed, or if you feel that any part of this

manual is unclear or incorrect, please contact the Stellar Industries Customer Service Department by

phone at 800-392-3015 or email at [email protected].

WARNING

NOTICE

DANGER

Stellar Industries®8P Compressor Manual | Page 1

Chapter 1 - Specications

23.06

16.69

14.13

3.44

13.006.63

1.38

SLOT

.44X0.63

TYP 4

1.38

11.38

SPECIFICATIONS 8P

Hydraulic System 7 GPM @ 1800 PSI

Max Compressor Speed 1250 RPM

Hydraulic Operating Pressure 1800 PSI

Hydraulic Relief Pressure 2500 PSI

Max Working Pressure 150 PSI

Air Delivery (At Max Speed) 8 CFM @ 100 PSI

Weight (Hydraulic Driven Assm) 125 lbs.

Weight (Air Pump Only) 52 lbs.

Dimensions (Length) 23.06"

Dimensions (Width) 14.13"

Dimensions (Height) 16.69"

Electrical 12V DC

Crankcase Oil Capacity 16 Ounces

Cooler Fan 350 CFM, 12 Volt

(Pull)

Drive Type Direct Drive

Duty cycle on Piston Compressors is 50:50 over 10 minutes.

NOTICE

Page 2 | Stellar Industries®8P Compressor Manual

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Stellar Industries®8P Compressor Manual | Page 3

Component Installation

Chapter 2 - Installation

This section pertains to the installation of the air compressor, PTO, pump and other related items.

The instructions are intended as a guide to assist you with particular installation. These instructions

will provide only general information.

Compressor Torque Procedure

Head Assembly:

Torque Value: 34 ft-lbs

Procedure: Assemble head on the cylinder with head bolts started

only, not tight. Working in the pattern shown, torque three times,

increasing the torque each time as follows:

First Torque: 10 ft-lbs

Second Torque: 20 ft-lbs

Third Torque: 34 ft-lbs

After ve hours of use re-torque bolts to 34 ft-lbs.

Cylinder Assembly:

Torque Value: 20 ft-lbs

Procedure: After assembling cylinder over pistons and setting into place, tighten (6) cap screws

nger tight. In a criss-cross pattern, tighten bolts evenly so all bolts are hand snug. Again in a criss-

cross pattern torque each bolt to 20 ft-lbs, checking each bolt twice. After ve hours of use, re-

torque bolts to 20 ft-lbs.

Connecting Rod Control:

Torque Value: 18 ft-lbs

Procedure: Assemble rod onto the crankshaft taking care to align the machined surfaces together

and tighten cap screws nger tight. Tighten bolts until hand tight and torque to 18 ft-lbs. Check

twice the torque reading before nal assembly of the cylinders.

Page 4 | Stellar Industries®8P Compressor Manual

Component Installation, continued

Pump Assembly:

The pump assembly may either be installed directly on the PTO or as an optional

method, may be driven by a driveline from the PTO. Pump manufacturers provide specic

installation information for their products and should be consulted if questions arise. Note: A dual

or tandem hydraulic pump is recommended when additional hydraulically operated equipment are

added to the hydraulic system.

PTO Assembly:

Check with the PTO manufacturer’s representative for specic instructions regarding your particular

make, model, and year of vehicle. As some trucks may require modication of the transmission

cross member and the exhaust system, the manufacturer’s instructions should be followed to

ensure proper installation of the PTO.

Compressor Assembly:

Prepare the mounting location of the compressor by locating and drilling four (4) holes, 1/2”

diameter as per the mounting pattern of the air compressor base. Using four (4) 3/8” x 1.25 GR-5

cap screws, 3/8” at washer, and 3/8” nyloc nut, secure the compressor in place. The compressor

is air cooled, and must have a clean supply of cooling air to the fan with minimum restrictions.

Adequate space must be provided for proper circulation of air.

Electric Speed Control:

An optional electric or electronic speed control must be used to maintain proper operating speed of

the air compressor. The engine speed control will automatically increase from idle to preset speed

when engaged and decrease when disengaged.

POWER SUPPLY

(12V BATTERY HOT)

GROUND

CPRSR RELAY

(12V CONTROL INPUT)

SPEED CTRL

(12V CONTROL OUTPUT)

RED 12GA

GRN 14GA

YEL 14GA

BLK 12GA

CIRCUIT BREAKER

(STELLAR SUPPLIED)

BATTERY +

ELECTRICAL PIGTAIL

(STELLAR SUPPLIED)

*MINIMUM OPERATING VOLTAGE IS 11.6VDC*

CUSTOMER ADDED WIRING FOR POWER SUPPLY

AND GROUND CIRCUIT MUST BE SIZED TO ENSURE

SUFFICIENT VOLTA GE AT THE COMPRESSOR

DURING STARTUP AND OPERATION

Stellar Industries®8P Compressor Manual | Page 5

Electrical Connections:

Supplied with the compressor is a wire harness pigtail which has 4 leads coming o󰀨 of it. Connect

the black wire to the vehicle frame or other suitable ground. Connect the red lead to a fused power

source. Mount a single throw toggle switch in a convenient location and connect the green wire

from the compressor to this switch. Connect the other switch terminal to a fuse holder and then to

a 12V power supply. The yellow wire is required from the compressor when connecting the speed

control into the system.

8P Electrical Schematic

6Class 1 Compressor Owner’s Manual

Return Line

Pressure

Line

GND

CPRSR

SPD CTRL

PRESSURE

SWITCH

LINE

MOTOR

HYDRAULIC

MANIFOLD

OMPRESSOR (12V INPUT)

GROUND

SPEED CONTROL

SHD-21/8P Installation

Pump Assembly:

The pump assembly may either be installed directly

on the PTO or as an optional method, may be

driven by a driveline from the PTO. Pump

manufacturers provide specific installation

information for their products and should be

consulted if questions arise.

PTO Assembly:

Check with the PTO manufactures representative

for specific instructions regarding your particular

make, model, and year of vehicle. As some trucks

may require modification of the transmission cross

member and the exhaust system, the

manufacturer’s instructions should be followed to

insure proper installation of the PTO.

Compressor Assembly:

Prepare the mounting location of the compressor

by locating and drilling four (4) holes, 7/16”

diameter as per the mounting pattern of the air

compressor base. Using four (4) 3/8” x 1.25 GR-5

cap screws, 3/8” flat washers, and 3/8” nyloc nuts,

secure the compressor in place. The compressor is

air cooled, and must have a clean supply of

cooling air to the fan with minimum restrictions.

Adequate space must be provided for proper

circulation of air.

FAN

Electric speed control:

An optional electric or electronic speed control

must be used to maintain proper operating speed

of the air compressor. The engine speed control will

automatically increase from idle to preset speed

when engaged and decrease when disengaged.

The electric cable pull speed control (American

Eagle P/N 25740) is used on most gasoline engines.

The electronic speed controls are used only on Ford

7.3 and 6.0L diesel engines. Proper installation

instructions are provided with each system.

Hydraulic System:

The hydraulic system consists of the pump, oil

reservoir, filters and hoses. Installed on the

compressor is a valve block assembly that controls

the flow to the hydraulic motor. To this block, a 1/2”

high-pressure hose must be attached. This hose

comes from the hydraulic pumps pressure side. A

3/4” minimum low-pressure return line is connected

to the oil cooler outlet and is routed to the oil

reservoir. American Eagle recommends a sufficient

sized reservoir be provided which includes the

proper suction and return filters. The cooler on the

compressor is designed and sized to cool the air

compressor efficiently. An auxiliary oil cooler is

required when additional hydraulically operated

equipment are added to the hydraulic system.

Pressure on the return line exceeding 200 PSI can

and will cause damage to the filter, cooler, and

components of the compressor hydraulic system.

Page 6 | Stellar Industries®8P Compressor Manual

HYDRAULIC PRESSURE

-8 SAE PORT

HYDRAULIC RETURN

-12 MALE JIC

AIR DISCHARGE

-12 FEMALE NPT

The hydraulic system consists of the oil reservoir, pump, manifold, motor, lters, and hoses. A

½” 3000psi pressure line should be connected to the pressure line tting on the bulkhead. This

line is plumbed though an internal manifold block, and then to the motor. After the motor there is

an internal cooler which the oil passes through before going to the return line bulkhead tting. A

¾” minimum low-pressure return line is to connect to the return bulkhead tting and lter before

being returned to the oil reservoir. Stellar Industries recommends a su󰀩ciently-sized reservoir

be provided that includes the proper suction and return lters. The cooler on the compressor is

designed and sized to cool the air compressor e󰀩ciently. An auxiliary oil cooler is required when

additional hydraulically operated equipment is added to the hydraulic system. Pressure on the

return line exceeding 200PSI can and will cause damage to the lter, cooler, and components of the

compressor’s hydraulic system.

The airline is routed using a ¾” 200 psi air/steam hose. This delivery line should be free from all

obstructions. Note: There should be no check valve installed between the compressor and the

air tank (One is already included in the compressor package). Stellar Industries recommends the

installation of a ten-gallon air tank (minimum) to maintain proper operation of the air compressor.

Hydraulic System

Air System

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