Stephill SSDP30-70 Series Betriebsanleitung
Issue 3 June 2020
SSDP30-70 Range - DSE 6110 MK3 Control Module
User & Fault Finding Guide
User Guide Contents Issue 3
Description of the DSE 6110 Mk2 control module lay-out
General Operation
● How to Start the Generator
● How to Stop the Generator
Button Description
Generator Locked Out
Status Display
Typical No-Load Values - Status
How to Check the Generator AC Voltage is Correct
How to Check the Current Applied is Balanced
How to Check the Load Applied is Balanced and the Total Load
How to Check the Generator Frequency
How to Check the Engine Instruments
● Engine Speed
● Engine Oil Pressure
● Engine Coolant Temperature
● Engine Battery Voltage
● Engine Run Time
● Engine Fuel Level
● Maintenance Alarm
How to Check the Fuel Level (Generator Not Running)
How to Re-set the "Maintenance Alarm"
How to Check which Alarms Have Been Triggered
How to Check the Control Module "Event Log"
IDMT Alarm
Fault Finding Guide
12
4
Description
Page No.
3
3
3
9
5
5
5/6
6
7
7/8
8
11
9
9
11
9
9
10
10
10
11
10
JD/08/18
Stephill Generators SSDP30-70 - DSE 6110 Module User Guide Issue 2
Below is a description of the front panel on the DSE 6110 MK3 module.
Status
Fig.1
How to Start the Generator
Press the button once then the button to start the generator.
How to Stop the Generator
Press the button to stop the generator
This user guide has been assembled to aid with the basic aspects of the DSE6110 MK3 module as configured
on Stephill Generators and to gain access to the information available. It has been produced as a "How to"
guide.
Once the 12V supply has been connected to the module (battery isolator key switched on), the LCD screen
will illuminate. The module will then load up with the Status screen if no alarms are present Fig.1. This is the
"home page" that is displayed when no other page has been selected.
Menu
Navigation
Module Display
Stop/Reset
Manual Auto Mode
Alarm Mute
Start
0 V
Generator at Rest
L - N
0 A
0 kW
- - - - pf
L - L
0 V
0.0 Hz
JD/08/18 3
Stephill Generators SSDP30-70 - DSE 6110 Module User Guide Issue 2
Stop/Reset Mode
Manual Mode
Start
Menu Navigation
Used for navigating the instrumentation and configuration screens.
Example
Status Engine Generator
(page) (page) (page)
…And so on until the desired page is reached.
Auto Mode
Alarm Mute / Lamp Test
This button silences the audible alarm in the controller and illuminates all of the LED's
on the module's facia as a lamp test function.
Pressing the Start button in Manual Mode will begin the generator starting process
and run the generator in Manual Mode .
If an alarm becomes active while viewing the status page, the display shows the
Alarms page to draw the operators attention to the alarm.
This button places the module into it's Auto Mode . This mode allows the module to
control the function of the generator automatically. The module monitors the Remote
Start Input and once a start request is made, the set is automatically started. Upon
removal of the start signal the generator will stop.
It is possible to scroll to display the different pages of information
by repeatedly operating the Next and Previous page buttons.
Once selected, the page remains on the LCD display until the user selects a different
page, or after an extended period of inactivity (LCD Page Timer), the module reverts to
the status display.
If no buttons are pressed upon entering an instrumentation page, the instruments
displayed are automatically subject to the setting of the LCD Scroll Timer .
Alternatively, to scroll manually through all instruments on the
currently selected page, press the Instrumentation Scroll buttons.
This button places the module into its Manual Mode . Once in Manual Mode the
module will then respond to the Start button to start the generator and run it off load.
Icon
Description
This button places the module into its Stop/Reset Mode. This clears any alarm
conditions for which have triggered and criteria have been removed. If the engine is
running and the module is put into Stop mode, the fuel supply de-energises and the
engine comes to a standstill.
Button Description
JD/08/18 4
Stephill Generators SSDP30-70 - DSE 6110 Module User Guide Issue 2
Generator Locked Out
to scroll to the alarms page to investigate.
Status Display
①
③
②
Fig.3
Typical No-Load Values
Fig.3 above is showing the typical no-load (nothing connected to the generator outputs) values.
②= L-L is showing the average AC voltage between phases, L1 to L2, L2 to L3 and L3 to L1 - 400V
③ = Showing the alternator frequency - Hz - This should be between 52.0 to 53.0 at no-load.
Typical Load Values
When you apply load the generator the Status screen will then show the following - Fig.4
①
② ③
Fig.4
① = Is showing the average amps between all three phases (Live).
②= Is showing the total load in kW that the generator is under.
③ = Is showing the alternator power factor - pf cosφ.
If Generator Locked Out is displayed on the screen - Fig.2 then this indicates that the generator cannot be
started due to an active Shutdown on the module.
Once you have issued a start request and the generator has started and running, the DSE 6110 MK3 module
will then begin checking that the engine instruments and the AC generator output are correct and are within
the pre-set parameters. After the "Saftey on Delay " of 10 seconds has elapsed and all is operating correctly,
the Status screen will typically look like the following Fig.3.
① = L-N is showing the average AC voltage between (Phase or Live) L1 to Neutral, L2 to Neutral and L3 to
Neutral - 230V
Press the Next and Previous page button
Press the Stop/Reset Mode button to clear the alarm, if
the alarm does not clear the fault is still active.
400V
Generator Available
L - N
0 A
0 kW
- - - - pf
L - L
230V
52.6 Hz
Status
12:34
Generator Locked Out
Fig.2
400V
Generator Available
L - N
17 A
12 kW
1.00 pf
L - L
230V
51.9 Hz
JD/08/18 5
Stephill Generators SSDP30-70 - DSE 6110 Module User Guide Issue 2
How to Check the Generator AC Voltage is Correct
Note
Fig.6 below shows the typical no-load voltage between Phase and Phase L1-L2, L2-L3 and L3-L1.
How to Check If the Applied Current is Balanced
An unbalanced current can cause the generator voltages to become unstable and possibly shutdown the set.
Fig.7
Important Note
To check the current applied to the generator use the Next or Previous buttons until across the top of the
screen it reads Generator . Then press one of the Instrument Scroll buttons until Generator Current is
displayed at the top of the screen Fig.7
Ensuring the current on each phase is as even (balanced) as possible will eliminate nuisance Over Current or
Over/Under Voltage shutdown alarms.
If the page automatically scrolls to another, press either of the Instrument Scroll buttons
until you reach the desired page
Fig.6
Fig.5
The first page will show the AC voltage between each phase (L1,L2 and L3) and Neutral (when generator
running) Fig.5
To check the AC voltage output from the generator is correct, firstly you must isolate the
load from the generator (remove any AC plugs connected to the generator outputs). Either
before you start the generator or while the generator is running, use the Next or Previous
page button until across the top of the screen it reads Generator .
Generator Voltage
L1 - N
231V
L2 - N
L3 - N
231V
230V
Generator Voltage
L1 - L2
401V
L2 - L3
L3 - L1
400V
400V
Generator Current
L1
17 A
L2
L3
19 A
15 A
Next and Previous
Instrument Scroll
JD/08/18 6
Stephill Generators SSDP30-70 - DSE 6110 Module User Guide Issue 2
How to Check the Total and Applied Load is Balanced
Example
②
①
Fig.8
① = Prime kW This is the rated load of the generator, up to this load the generator will run continuously.
Load Per Phase
Fig.9
Important Note
Total Load
Fig.10 shows the next Generator Load screen, this shows the combined average total kW load applied.
Ensuring the load on each phase is as even (balanced) as possible will eliminate nuisance Over Current or
Over/Under Voltage shutdown alarms.
Fig.10
To check the load applied to the generator use the Next or Previous buttons until across the top of the
screen it reads Generator . Then press one of the Instrument Scroll buttons until Generator Load is displayed
at the top of the screen Fig.9
② = Standby kW Is the maximum load the generator will take for 1 hour in 12. The generator can take this
load for one hour before shutting down. If the total kW load rises above this value the generator will
shutdown immediately.
Using the generator serial plate on the generator control panel door as a reference, you can check the
maximum kW load that can be applied to the model type of Stephill Generator. Fig.8 below is an example of a
standard SSDP70A, highlighted are the two values to be most aware of.
Generator Load
L1
12 kW
L2
L3
13 kW
10 kW
Generator Load
Total
12 kW
Next and Previous
Instrument Scroll
JD/08/18 7
Stephill Generators SSDP30-70 - DSE 6110 Module User Guide Issue 2
How to Check Generator Frequency - Hz
Fig.11
Important Note
How to Check the Engine Instruments
Below are typical examples of each engine instrument screen - Fig.12 to Fig.17.
Engine Speed
Fig.12
Engine Oil Pressure
Fig.13
Engine Coolant Temperature
Fig.14
Cont.
The generator frequency can be found on two pages, on the Status page, as shown in Fig.3 Status display.
Also the frequency has it's own instrument screen in the Generator page(s).
To access the frequency in the Generator pages, use the Next or Previous buttons until across the top of the
screen it reads Generator . Then press one of the Instrument Scroll buttons until Generator Frequency is
displayed at the top of the screen page Fig.11
The typical no-load frequency should be between 52.0 and 53.0 Hz. If at no-load the frequency is as low as
51.5 Hz then it would be advisable to check the condition of the fuel filters, air filters and oil. Ensure the
engine is serviced regularly to safeguard the healthy running of the generator.
Most of the engine instruments will only be active once the engine is running. To check the engine
instruments press either the Next or Previous buttons until across the top of the screen it reads Engine .
Then press one of the Instrument Scroll buttons to scroll through all the engine instruments.
Generator Frequency
52.6 Hz
Engine Speed
1575 RPM
Engine Oil Pressure
4.88bar
70psi
488 kPa
Engine Coolant Temp.
82⁰C
180 ⁰F
Engine Battery Voltage
Next and Previous
Instrument Scroll
Next and Previous
Instrument Scroll
JD/08/18 8
Stephill Generators SSDP30-70 - DSE 6110 Module User Guide Issue 2
Engine Battery Voltage
Fig.15
Engine Run Time
Fig.16
Engine Fuel Level
Fig.17
Service Hours
How to Check the Generator Fuel Level
Fig.19
Viewing the Fuel Level Without Starting the Generator
Fig.20
The Engine Fuel Level screen will then show the
percentage of fuel remaining in the fuel tank. Also you
can see the quantity of fuel remaining, this is shown in
litres.
To be able to view the fuel level page use the "How to Check the Engine Instruments" section elsewhere in
this guide. Depending on the engine state, running or at standstill, you will see one of two screens showing
the current fuel level.
Fig.18
Fig.19 shows no registered fuel level, this is the fuel
level screen when the generator is at standstill (not
running). At this state the fuel level sensor is not
energised.
To view the fuel level you must first navigate to the Engine Fuel Level screen - as above. Then using the Tick
Button , press and hold. After a few seconds the fuel level screen should then register a fuel level. You must
continue to hold the Tick Button down to continue to view the fuel level - Fig.20.
Engine Battery Voltage
14 . 4 V
14 . 5 V
Battery
Charge Alt
Engine Run Time
28 Start(s)
196h 12m
Engine Fuel Level
++++ %
Engine Fuel Level
28%
98 Litre
Service Hours
303h 48m
Engine Fuel Level
28%
98 Litre
Tick Button
JD/08/18 9
Stephill Generators SSDP30-70 - DSE 6110 Module User Guide Issue 2
How to Reset the "Service Hours Alarm " Warning
Before Resetting the Service Hours
Resetting the Service Hours
Fig.21
a) Ensure the Service Hours screen is visable.
b) Press and hold the button. The timer should then reset to the pre-set hours (usaully 500h).
Important Note
The Service Hours timer can only be reset if the Service Hours Warning has been activated (reached 0h 0m).
How to Check Which Alarms Have Been Triggered
When an alarm is active, the Internal Audible Alarm sounds.
The audible alarm is silenced by pressing the Alarm Mute / Lamp Test button.
Fig.22
① = Number of active alarms. This is alarm 1 of a total of 2 active alarms.
② = The cause of the alarm.
③ = The type of alarm, e.g. Shutdown.
Firstly you will need to access the Service Hours in the Engine pages, use the Next or Previous buttons until
across the top of the screen it reads Engine . Then press one of the Instrument Scroll buttons until Service
Hours is displayed at the top of the screen page Fig.21
The Service Hours Alarm screen is a count down timer, when the timer reaches zero hours a Warning Alarm
will be issued and displayed on the screen. The Warning Alarm will allow the user to operate the generator
as normal but the Warning Alarm will be present until a service reset has been performed.
Firstly, ensure an adequate service has been performed on the engine. Refer to the generator handbook or
check on the Service section found on;
The Service Hours should be showing 0h 0m, this idicates that the countdown timer from the last service has
been achieved. To reset this timer;
To check which alarm(s) have been triggered, use the Next or Previous buttons until across the top of the
screen it reads Alarms . Fig.20 shows the Alarms page. To see each individual alarm that is currently
activated, press one of the Instrument Scroll buttons to cycle through.
Emergency Stop
Shutdown
2/2
Alarms
www.stephill-generators.co.uk
Service Hours
0h 0m
Next and Previous
Instrument Scroll
③
①
②
Next and Previous
Instrument Scroll
JD/08/18 10
Dieses Handbuch passt für folgende Modelle
1
Inhaltsverzeichnis
