Sterlco 6017 Series Technisches Datenblatt
(847) 360-9170
World Leader in Used Die Casting Machinery!
HOME
RECENT
ADDITIONS
INDUSTRY
SERVICES
JOIN OUR
MAILING LIST
SELL US
YOUR MACHINE
If we can be of any assistant or if you have any questions,
please don't hesitate to contact us at (847) 360-9170.
You may also visit our website at
https://www.diecastmachinery.com
Thank you!
Operation and Installation Manual
6017 Series
Large Hot Oil
Temperature Control Units
Important! Read Carefully Before Attempting to Install or Operate Equipment
Part No. 682.91540.00 Revision 2 Bulletin No. SC1-655
$30.00
Page 2 6017 Series Hot Oil Large Temperature Control Units
Write down your unit serial number(s) ________________ ________________
here for future reference ________________ ________________
________________ ________________
________________ ________________
Sterling/Sterlco is committed to a continuing program of product improvement.
Specifications, appearance, and dimensions described in this manual
are subject to change without notice.
© Copyright Sterling/Sterlco and Sterling, Inc. 2003
All rights reserved. Effective 10/17/2003
Part No. 682.91540.00 Revision 2 Bulletin No. SC1-655
6017 Series Hot Oil Large Temperature Control Units Page 3
Safety Considerations
Sterling/Sterlco 6017 Series large hot oil temperature control units
are designed to provide safe and reliable operation when installed
and operated within design specifications, following national and
local safety codes.
To avoid possible personnel injury or equipment damage when
installing, operating, or maintaining this equipment, use good
judgment and follow these safe practices:
Follow all SAFETY CODES.
Wear SAFETY GLASSES and WORK GLOVES.
Disconnect and/or lock out power before servicing or
maintaining the hot oil temperature control unit.
Use care when LOADING, UNLOADING, RIGGING, or
MOVING this equipment.
Operate this equipment within design specifications.
OPEN, TAG, and LOCK ALL DISCONNECTS before
working on equipment. You should remove the fuses and carry
them with you.
Make sure the hot oil temperature control unit and components
are properly GROUNDED before you switch on power.
Do not jump or bypass any electrical safety control.
Do not restore power until you remove all tools, test
equipment, etc., and the hot oil temperature control unit and
related equipment are fully reassembled.
Only PROPERLY TRAINED personnel familiar with the
information in this manual should work on this equipment.
Page 4 6017 Series Hot Oil Large Temperature Control Units
Table of Contents
1 General Information .................................................7
1-1 Introduction ..................................................................................... 7
1-2 Necessary Documents .................................................................... 7
1-3 Models Covered .............................................................................. 8
1-4 Standard Features .......................................................................... 8
1-5 Available Options ............................................................................ 9
1-6 Feature Descriptions ....................................................................... 9
2 Shipping Information..............................................17
2-1 Unpacking and Inspection............................................................. 17
2-2 In the Event of Shipping Damages................................................ 17
2-3 If the Shipment is Not Complete.................................................... 18
2-4 If the Shipment is Not Correct ....................................................... 18
2-5 Returns ......................................................................................... 18
3 Installation...............................................................19
3-1 Work Rules ................................................................................... 19
3-2 Installation Requirements.............................................................. 19
3-3 Connecting Piping ......................................................................... 20
3-4 Making Electrical Connections ...................................................... 26
6017 Series Hot Oil Large Temperature Control Units Page 5
Table of Contents
4 Startup Preparations ..............................................29
4-1 Starting the Unit ............................................................................ 29
4-2 Shutting Down the Unit ................................................................. 32
4-3 Returning Fluid to the Tank........................................................... 32
5 Using Controls and Indicators .............................. 34
5-1 The Microprocessor Controller...................................................... 34
5-2 Identifying M2B Controller Panel Components.............................. 35
5-3 Using M2B Controller Keys ........................................................... 37
5-4 Identifying Control Panel Switches................................................ 39
5-5 Identifying System Status Board Indicators................................... 41
6 Preventive Maintenance.........................................46
6-1 Periodic Checks ............................................................................ 46
6-2 Routine Servicing .......................................................................... 47
6-3 Draining the Unit for Storage......................................................... 50
6-4 Corrective Maintenance ................................................................ 50
6-5 Maintaining the Pump ...............................................See Addendum
7 Troubleshooting .....................................................52
Page 6 6017 Series Hot Oil Large Temperature Control Units
Charts and Figures
1 6017 Series Hot Oil Large Temperature Control Unit and
Specifications 16
2 6017 Unit Piping Setup 16
3 Typical Flow Schematic 24
4 Typical M2B Graphic and Button Control Panel 34
5 Control Panel Switches 39
6 System Status Board Indicators 41
6017 Series Hot Oil Large Temperature Control Units Page 7
1 General Information
1-1 Introduction
Your Sterling/Sterlco 6017 Series hot oil temperature control unit
circulates thermal transfer-type oil through your process and to
precisely, automatically, and reliably maintain it at a temperature
you can select. The operating range of your temperature control
unit is from 100°F to 550°F (38°C to 288°C). The unit is best
suited for use with SterlTherm™ Heat Transfer Fluid. A
recommended list of commercially available heat transfer fluids
can be obtained through Sterling Customer Service.
Rapid recirculation of the fluid provides a close and uniform
temperature relationship between the TO PROCESS and FROM
PROCESS lines. This does, of course, depend on the configuration
of your process, and any restrictions within the mold.
This recirculation, combined with the immersion heater and
optional cooling capability, gives fast and accurate response to
bring the fluid up to temperature, or to changes in the settings
when needed.
Performance is assured through matching the unique Sterlco
controllers to the Sterlco high temperature system. The two
systems are fully integrated to achieve accurate control.
1-2 Necessary Documents
The following documents are necessary for the safe installation,
operation, and maintenance of your Sterling/Sterlco 6017 Series
hot oil large temperature control unit. You can obtain additional
copies from Sterling, Inc. Make sure that appropriate personnel are
familiar with these documents:
This manual.
The electrical schematic and connection diagram in the control
enclosure.
The manuals for accessories and options you’ve selected.
The customer parts list in the control enclosure.
Page 8 6017 Series Hot Oil Large Temperature Control Units
1-3 Models Covered
This manual lists installation, operation, and maintenance
instructions for the 6017 Series hot oil large temperature control
unit.
Model numbers are listed on the serial tag. A model number
followed by -Q indicates a specially constructed unit, and not all
information in this manual may apply. Make sure that you know
the model number, serial number, and operating voltage of your
unit if you contact Sterling, Inc.
1-4 Standard Features
• M2B microprocessor controller with fuzzy logic; includes
diagnostic features with indicator and warning status lights
• Non-fused lockable rotary disconnect
• Dual stage immersion heater with IEC contactors
• 550°F (288ºC) maximum operating temperature
• Branch fusing
• System status graphic display
• Pressure switch for low pump pressure shut-down
• NEMA 12 electrical enclosure
• UL listed subpanel
• To Process pressure gauge
• Independent safety thermostat
• Y strainer on From Process line
• A packed positive displacement pumps capable of reversing
to evacuate the process
• Easily removable panels for quick access to internal
components
• Audible alarm
6017 Series Hot Oil Large Temperature Control Units Page 9
1-5 Available Options
• Drain valve
• Manual bypass
• Hour meter; measures total pump run time hours
• General fault visual alarm
• Automatic venting sequence
• Low level alarm for reservoir
• M2B microprocessor controller options include:
4-20 mA remote set point and retransmission
SPI protocol, RS-485
General protocols, types RS-232, -485
Remote sensor
• Heat exchanger options of
• 3.9 sq. ft. (0.3627 sq. m)
• 6.7 sq. ft. (0.6231 sq. m)
• 13 sq. ft. (1.21 sq. m)
• 21 sq. ft. (1.96 sq.m)
• 27 sq. ft. (2.51 sq. m)
• Remote controller
• Lexan cover
• Mechanical Seal Pump
• Optional operating voltages of 208/3/60, 230/3/60, 575/3/60,
380/3/50, and 415/3/50
• Provisions for a Nitrogen Blanket on the Reservoir can
drastically increase fluid life.
1-6 Feature Descriptions
Immersion Heaters
The fluid is heated by the specially designed three-phase low watt
density electrical immersion heater, and regulated by the
controller. The standard heater has a steel sheath for low watt
density and good heat transfer.
These models can be supplied with 50, 60, 75, 100, 120, 150, and
200 kW low watt density immersion heaters, depending upon the
heating needs of the process. All models are built to provide full or
partial heat as required by the process and determined by the
controller, to provide more precise control.
Inhaltsverzeichnis
Andere Sterlco Temperaturregler Handbücher
Beliebte Temperaturregler Handbücher anderer Marken
Swegon
Swegon LUNAd MB Bedienungsanleitung
Lucky Reptile
Lucky Reptile Thermo Control II Bedienungsanleitung
SENSORMETRIX
SENSORMETRIX Argon 100 Bedienungsanleitung
Fuji Electric
Fuji Electric PXE4 Bedienungsanleitung
Yuyao gongyi
Yuyao gongyi XMT-808 series Bedienungsanleitung
Selec
Selec TC544C Bedienungsanleitung
