Still LiftRunner B frames Bedienungsanleitung

Original instructions

Liftrunner

B frames for tugger trains

50988046101 EN - 02/2017

Table of contents

1 Foreword

General ............................................................ 2

About these operating instructions ........................................ 2

Issuedateandtopicality ................................................ 3

Copyrightandtrademarkrights ........................................... 3

CElabelling ......................................................... 3

EC declaration of conformity in accordance with Machinery Directive ............... 4

Information about the documentation ...................................... 5

Explanation of information symbols used . . ................................. 5

Termsanddeﬁnitions .................................................. 5

Environmental considerations ........................................... 7

Packaging .......................................................... 7

Disposalofunitsandhydraulicoil ......................................... 7

2 Introduction

Use of the tugger train ................................................ 1

Intended use ....................................................... 10

Improperuse ....................................................... 10

Requirements for the towtractor ......................................... 11

Residual risk ....................................................... 12

Residualrisk ....................................................... 12

Danger to employees . . ............................................... 12

3Safety

Deﬁnition of terms used for responsible persons ............................. 16

Personnel ......................................................... 16

Operatingcompany .................................................. 16

Specialist .......................................................... 17

Basic principles for safe operation ....................................... 17

Warning regarding non-originalparts ..................................... 17

Changes and retroﬁtting ............................................... 18

Damageanddefectstosafetysystems .................................... 18

Protection type of electricalsystem ....................................... 18

Safety regulations for handling consumables ............................... 19

Oils .............................................................. 19

Hydraulic ﬂuid ...................................................... 20

Disposalofconsumables .............................................. 21

50988046101 EN - 02/2017 I

Table of contents

4Overviews

Overall view ........................................................ 24

Bframe ........................................................... 24

Articulatedsteeringsystem ............................................ 24

Trolleys ........................................................... 25

Description ........................................................ 26

Bframes .......................................................... 26

Articulatedsteeringsystem ............................................ 27

Tiller system ....................................................... 28

Standardtiller/articulatedsteeringsystem .................................. 28

Tillerlengths ....................................................... 30

Hose lengths and cable lengths ......................................... 31

Articulated steering system ............................................ 33

Components for two frames - hydraulic system . . . ........................... 33

Components for two frames-electricalsystem .............................. 34

Rigidtillerandhingedtiller(twoframes) ................................... 35

Constructionoverview ................................................ 36

Rigid tiller, hinged tiller and compensating hinge (2+2 frames) ................... 37

Labelling points ..................................................... 38

Identiﬁcationplate ................................................... 38

Position ........................................................... 39

Tugger train combinations ............................................. 40

Overview .......................................................... 40

Hydraulicsystem .................................................... 41

Electricalsystem .................................................... 43

BframesandEframeswitharticulatedsteeringsystem ........................ 45

Mixing B or E frames with autarkicEframes ................................ 45

MixingB,CandEframes .............................................. 46

5 Operation

Commissioning the B frames ........................................... 48

Testing before initialcommissioning ...................................... 48

Checksbeforecommissioning .......................................... 48

Safetyregulationsforcommissioning ..................................... 49

Loading the B frames ................................................. 49

UnloadingtheBframes ............................................... 50

ManuallyliftingtheBframes ............................................ 52

Hydraulic system .................................................... 53

Releasingthepressurefromthehydraulicsystem ............................ 53

II 50988046101 EN - 02/2017

Table of contents

Hydraulic connection to the trailer ........................................ 53

Connecting the plug connector .......................................... 56

Disconnecting the plug connector ........................................ 56

Electrical system .................................................... 58

Connection assembly for the electrical system .............................. 58

Electrical system error codes ........................................... 59

Assembling the articulated steering system ................................. 60

Assemblingthearticulatedsteeringsystem ................................. 60

Installing and removing thecompensatinghinge ............................. 72

Installing and removing the hinged tiller .................................... 73

Driving ............................................................ 77

Safety regulations when driving ......................................... 77

Drivingoverramps ................................................... 78

Reversetravel ...................................................... 79

Steering angle ...................................................... 80

Roadways ......................................................... 81

MinimumaislewidthsforBframes ....................................... 81

6 Maintenance

Safety regulations for maintenance ....................................... 88

Generalinformation .................................................. 88

Maintenance instructions .............................................. 88

Personnel qualiﬁcations ............................................... 89

Workingonthehydraulicequipment ...................................... 89

Checkingthehydraulicsystemforleaks ................................... 89

Maintenance intervals for B frames ....................................... 91

Consumables ...................................................... 92

7 Technical data

B frames - single loadable ............................................. 94

B frames - triple loadable .............................................. 96

50988046101 EN - 02/2017 III

Foreword

1Foreword

General

About these operating instructions

These operating instructions describe daily

operation of the tugger train in detail and can

be used as a source of information by both

new and trained operators.

The operating instructions are not intended to

be a technical or service manual. For technical

or maintenance issues that are not covered in

these operating instructions, please contact

your authorised service centre.

Manufactured by:

LR Intralogistik GmbH

Siemensstraße 15

84109 Wörth an der Isar

Germany

Distribution and service by:

STILL GmbH

Berzeliusstr. 4

22113 Hamburg

Germany

250

988046101 EN - 02/2017

Foreword 1

General

Issue date and topicality

The issue date of these operating instructions

can be found on the title page.

STILL makes continuous efforts to enhance

and improve its trucks. These operating

instructions are subject to change, and any

claims based on the information and/or

illustrations contained in them cannot be

asserted.

If you require technical support for the vehicle,

please contact the authorised service centre.

Have a good trip, your partner

STILL GmbH

Berzeliusstr. 10

22113 Hamburg, Germany

These instructions must not be reproduced,

translated or made accessible to third par-

ties—including as excerpts—except with the

express written approval of the manufacturer.

CE-Symbol

CE labelling

The manufacturer uses CE labelling to indi-

cate that the frame complies with the stan-

dards and regulations valid at the time the

frame was placed on the market. Compliance

is conﬁrmed by the issue of an EC declaration

of conformity. The CE labelling is attached to

the nameplate.

An unauthorised structural change or addition

to the frame can compromise safety, thus

invalidating the EC declaration of conformity.

The EC declaration of conformity must be

carefully stored and made available to the

relevant authorities.

50988046101 EN - 02/2017 3

1Foreword

General

EC declaration of conformity in accordance with Machinery Directive

Declaration

LR Intralogistik GmbH

Siemensstraße 15

84109 Wörth an der Isar

We declare that the

Device description: Corresponding to these operating instructions

Device type: Corresponding to these operating instructions

conforms to the latest version of the Machinery Directive 2006/42/EC.

Personnel authorised to compile the technical documents:

See EC declaration of conformity

LR Intralogistik GmbH

450

988046101 EN - 02/2017

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