Still HPS-20 Bedienungsanleitung

Original instructions

Hand pallet truck

HPS-20

HPS-25

0051 0052

50988046007 EN - 09/2013

Table of contents

1 Foreword

Your industrial truck .................................................. 2

General ........................................................... 2

ECconformity,CElabelling ............................................ 2

ECdeclarationofconformity ............................................ 3

Information about documentation ........................................ 4

Documentationscope ................................................ 4

Issuedateandcurrentnessofmanual ..................................... 5

Explanation of information symbols used . . ................................ 5

Typical graphics ..................................................... 6

Environmental considerations .......................................... 7

Packaging ......................................................... 7

Disposal of units during repair work ....................................... 7

2 Introduction

Proper usage ....................................................... 10

Impermissible use ................................................... 11

Place of use ........................................................ 12

Residual dangers, residual risks ......................................... 13

Danger to employees ................................................. 15

Speciﬁc usage risks as a result of operating the industrial truck .................. 16

3Safety

Deﬁnition of terms used for responsible persons ............................. 18

Operatingcompany .................................................. 18

Qualiﬁedperson .................................................... 18

Operator .......................................................... 20

Essentials for safe operation ........................................... 20

Changes and retroﬁtting ............................................... 20

Warning regardingnon-originalparts ..................................... 21

Damage, defects and misuse of safety systems .............................. 21

Safety inspections ................................................... 22

Periodic safety inspection of the industrial truck .............................. 22

Safety regulations for handling consumables ............................... 23

Permissibleconsumables ............................................. 23

Oils .............................................................. 23

50988046007 [EN] I

Table of contents

Hydraulicﬂuid ...................................................... 24

Disposalofconsumables .............................................. 25

4Overviews

General view ....................................................... 28

Identiﬁcation points .................................................. 29

Overview .......................................................... 29

Nameplate ......................................................... 30

5 Operation

Checks and operations prior to commissioning .............................. 32

Visualinspections ................................................... 32

Fittingthetiller ...................................................... 33

Commissioning ..................................................... 33

Steering ........................................................... 33

Lifting ............................................................ 34

Liftingsystem ....................................................... 34

Lifting system controls ................................................ 34

Brakes ............................................................ 36

Brakingtheindustrialtruck ............................................. 36

Emergency stop ..................................................... 36

Parking brake (special equipment) ....................................... 37

Workingwithloads ................................................... 38

Safety regulations for handing loads ...................................... 38

Beforetheloadpick-up ................................................ 38

Takinguploadingunits ................................................ 38

Takingupload ...................................................... 39

Transportingpallets .................................................. 39

Drivingonlifts ...................................................... 39

Driving on loadingbridges ............................................. 40

Cold store application ................................................. 41

Coldstoreapplication ................................................. 41

Operation in special business situations ................................... 42

Transport .......................................................... 42

Decommissioning ................................................... 43

Parking the industrialtrucksecurely ...................................... 43

II 50988046007 [EN]

Table of contents

Cleaning .......................................................... 44

Cleaning the industrial truck ............................................ 44

After cleaning ....................................................... 44

6 Maintenance

General maintenance information ........................................ 46

Qualiﬁcations of personnel ............................................. 46

Intervals for maintenance andinspection .................................. 47

Orderingsparepartsandwearingparts .................................... 48

Maintenance data table ............................................... 49

Safety regulations for maintenance ....................................... 50

Generalinformation .................................................. 50

Preparation for maintenance ........................................... 50

Jackingup ......................................................... 50

Maintenance ....................................................... 51

Rollermaintenance .................................................. 51

Servicing the lifting system ............................................. 53

Adjustingtheloweringdevice ........................................... 54

Maintenance after 6 months ............................................ 57

Othertasks ........................................................ 57

Checkingtheforks ................................................... 57

Checkingthehydraulicoillevelandhydraulicsystemforleaks ................... 57

7 Technical data

Dimensions ........................................................ 60

Technical datasheet .................................................. 61

50988046007 [EN] III

Foreword

1Foreword

Your industrial truck

General

The industrial trucks described in these op-

erating instructions are built to the applicable

standards and safety regulations. The indus-

trial trucks are ﬁtted with the most up-to-date

technology It is now a matter of handling the

trucks safely and maintaining their functional-

ity.

These operating instructions provide the

necessary information to do this. Read and

observe theinformation provided before

commissioning the industrial truck. This

will prevent accidents and ensure that the

warranty remains valid.

EC conformity, CE labelling

With the EC declaration of conformity, the

manufacturer conﬁrms that the industrial truck

complies with the standards and regulations

valid at the time of marketing. The CE labelling

is attached to the nameplate and indicates

compliance with the standards and regula-

tions listed in the EC declaration of conformity.

An independent structural change or addition

to the industrial truck can compromise safety,

thus invalidating the EC declaration of confor-

mity.

The EC declaration of conformity must be

carefully stored and made available to the

responsible authorities.

0988046007 [EN]

Foreword 1

Your industrial truck

EC declaration of conformity

50988046007 [EN] 3

1Foreword

Information about documentation

Documentation scope

These operating instructions describe all

measures necessary for the safe operation

and proper maintenance of your industrial

truck in all possible variants at the time of

printing. Special designs based on customer

request are documented in separate operating

instructions. If you have any questions, please

contact your service centre.

Please enter the production no. and year of

manufacture from the nameplate ⇒ Chap-

ter "Nameplate", P. 4-30 in the space pro-

vided:

Production no. ...............................................

Year of manufacture

...................................................

Please quote these numbers during all techni-

cal enquiries.

Operating instructions are provided with each

industrial truck. These instructions must be

stored carefully and must be available to the

operator and operating company at any time.

If the operating instructions are lost, the op-

erating company must obtain a replacement

from the manufacturer immediately.

The operating instructions can be reordered

as a spare part from the STILL service centre.

The personnel responsible for operating and

maintaining the equipment must be familiar

with these operating instructions.

The operating company (see ⇒ Chapter "Def-

inition of terms used for responsible per-

sons", P. 18) must ensure that all users have

received, read and understood these instruc-

tions.

Thank you for reading and complying with

these instructions. If you have any questions

or suggestions for improvements, or if you

have found any errors, please contact your

authorised service centre.

0988046007 [EN]

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