Stober CAN 5000 Schulungshandbuch

CAN 5000 and DP 5000

Commissioning Instructions Installation

Connecting

V 5.6-E or later

04/2012 en

ID 442148.032

Commissioning Instructions CAN 5000 and DP 5000

WE KEEP THINGS MOVING

Table of contents

1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2 Notes on Safety. . . . . . . . . . . . . . . . . . . . . . . . . . 4

2.1 Component part of the product . . . . . . . . . . . . . . . . . . . . . . . . 4

2.2 Operation in accordance with its intended use . . . . . . . . . . . . 4

2.3 Qualified personnel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2.4 Installation and connection . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.5 Commissioning, operation and service. . . . . . . . . . . . . . . . . . 6

2.6 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.7 Presentation of notes on safety. . . . . . . . . . . . . . . . . . . . . . . . 7

3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3.1 Installation in the MDS 5000 and SDS 5000. . . . . . . . . . . . . . 8

3.2 Installation in the FDS 5000 . . . . . . . . . . . . . . . . . . . . . . . . . . 10

4 Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

4.1 CAN 5000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

4.2 DP 5000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Overview

Commissioning Instructions CAN 5000 and DP 5000

3ID 442148.03

WE KEEP THINGS MOVING

1Overview

Fieldbus module CANopen® DS-301 CAN 5000

ID No. 44574

Description: Accessory part for coupling of CAN-Bus

Fieldbus module PROFIBUS DP-V1 DP 5000

ID No. 44575

Description: Accessory part for coupling of PROFIBUS DP-V1

Inverter HW status of the inverter CAN 5000 DP 5000 ECS 5000 PN 5000

FDS 5000A 200 or higher Yes Yes Yes Yes

FDS 5000 up to 199 Yes Yes Yes No

Inverter HW status of the inverter CAN 5000 DP 5000 ECS 5000 PN 5000

MDS 5000A 200 or higher Yes Yes Yes Yes

MDS 5000 up to 199 Yes Yes Yes No

Notes on Safety

ID 442148.034

Commissioning Instructions CAN 5000 and DP 5000

WE KEEP THINGS MOVING

2 Notes on Safety

The devices may cause risks. For these reasons, comply with the following:

• The safety notes listed in the following sections and points

• The technical rules and regulations.

In addition, always read the appropriate documentation. STÖBER ANTRIEBSTECHNIK GmbH + Co. KG

accepts no liability for damages caused by non-adherence to the instructions or applicable regulations.

Subject to technical changes to improve the devices without prior notice. This documentation is purely a

product description. It does not represent promised properties in the sense of warranty law.

2.1 Component part of the product

The technical documentation is a component part of a product.

• Since the technical documentation contains important information, always keep it handy in the vicinity of

the device until the machine is disposed of.

• If the product is sold, disposed of, or rented out, always include the technical documentation with the

product.

2.2 Operation in accordance with its intended use

The CAN 5000 accessory is only intended for establishing communication between devices from the 5th

generation of STÖBER inverters and a CANopen® network.

Improper use includes integration in other communication networks.

The DP5000 accessory is only intended for establishing communication between devices from the 5th

generation of STÖBER inverters and a PROFIBUS network.

Improper use includes integration in other communication networks.

2.3 Qualified personnel

Since the devices may harbor residual risks, all configuration, transportation, installation and commissioning

tasks including operation and disposal may only be performed by trained personnel who are aware of the

possible risks.

Personnel must have thequalifications required for the job. The following table lists examples of occupational

qualifications for the jobs:

Activity Possible occupational qualifications

Transportation and storage Worker skilled in storage logistics or comparable

training

Configuration - Graduate engineer (electro-technology or

electrical power technology)

- Technician (m/f) (electro-technology)

Notes on Safety

Commissioning Instructions CAN 5000 and DP 5000

5ID 442148.03

WE KEEP THINGS MOVING

Tab. 2-1: examples of occupational qualifications

In addition, the valid regulations, the legal requirements, the reference books, this technical documentation

and, in particular, the safety information contained therein must be carefully

•read

• understood and

• complied with

2.4 Installation and connection

Installation and connection work are only permitted after the device has been isolated from the power!

The accessory installation instructions allow the following actions during the installation of accessories:

• The housing in the upper slot can be opened

• The housing in the bottom slot can be opened.

Opening the housing in another place or for other purposes is not permitted.

The accessory installation instructions allow the following actions during the installation of accessories:

• The housing in the upper slot can be opened.

Opening the housing in another place or for other purposes is not permitted.

Use only copper lines. For the line cross sections to be used, refer to DIN VDE 0298-4 or DIN EN 60204-1

Appendix D and Appendix G.

Protect the device from falling parts (pieces of wire, leads, metal parts, and so on) during installation or other

tasks in the switching cabinet. Parts with conductive properties inside the inverter can cause short circuits or

device failure.

The motor must have an integrated temperature monitor with basic isolation in acc. with EN 61800-5-1 or

external motor overload protection must be used.

The permissible protection class is protective ground. Operation is not permitted unless the protective

conductor is connected in accordance with the regulations.

Comply with the applicable instructions for installation and commissioning of motor and brakes.

Installation and connection Electronics technician (m/f)

Commissioning

(of a standard application) - Technician (m/f) (electro-technology)

- Master electro technician (m/f)

Programming Graduate engineer (electro-technology or

electrical power technology)

Operation - Technician (m/f) (electro-technology)

- Master electro technician (m/f)

Disposal Electronics technician (m/f)

Activity Possible occupational qualifications

Notes on Safety

ID 442148.036

Commissioning Instructions CAN 5000 and DP 5000

WE KEEP THINGS MOVING

2.5 Commissioning, operation and service

Remove additional coverings before commissioning so that the device cannot overheat. During installation,

provide the free spaces specified in the projecting manuals to prevent the inverter from overheating.

The housing of the drive controller must be closed before you turn on the supply voltage. When the supply

voltage is on, dangerous voltages can be present on the connection terminals and the cables and motor

terminals connected to them. Remember that the device is not necessarily de-energized after all indicators

have gone off.

When network voltage is applied, the following are prohibited:

• Opening the housing

• Connecting or disconnecting the connection terminals

• Installing accessories

Before carrying out any work on the machine, observe all the following five safety regulations in the above-

mentioned sequence:

1. Enable. Ensure that you also activate the auxiliary circuits.

2. Secure against switching on.

3. Ensure that the parts are de-energized.

4. Earth and short-circuit.

5. Cover or isolate any live neighboring parts.

You can then start your work on the drive controller. Repairs may only be performed by STÖBER

ANTRIEBSTECHNIK GmbH + Co. KG.

Send defective devices together with a fault description to:

STÖBER ANTRIEBSTECHNIK GmbH + Co. KG

Department VS-EL

Kieselbronner Str.12

75177 Pforzheim

GERMANY

2.6 Disposal

Please comply with the latest national and regional regulations! Dispose of the individual parts separately

depending on their nature and currently valid regulations such as, for example:

• Electronic scrap (PCBs)

• Plastic

• Sheet metal

• Copper

•Aluminum

Information

Please note that the discharge time for the intermediate circuit capacitors is

5 min. You can only ensure that the parts are de-energized after this time.

Notes on Safety

Commissioning Instructions CAN 5000 and DP 5000

7ID 442148.03

WE KEEP THINGS MOVING

2.7 Presentation of notes on safety

NOTICE

Notice

means that property damage may occur

Xif the stated precautionary measures are not taken.

CAUTION!

Caution

with warning triangle means that minor injury may occur

Xif the stated precautionary measures are not taken.

WARNING!

Warning

means that there may be a serious danger of death

Xif the stated precautionary measures are not taken.

DANGER!

Danger

means that serious danger of death exists

Xif the stated precautionary measures are not taken.

Information

indicates important information about the product or a highlighted

portion of the documentation which requires special attention.

Installation

ID 442148.038

Commissioning Instructions CAN 5000 and DP 5000

WE KEEP THINGS MOVING

3 Installation

3.1 Installation in the MDS 5000 and SDS 5000

You will need the following accessories for the connection of CANopen® or PROFIBUS. The accessory part

is installed above the inverter's display.

• CANopen®: CAN 5000

• PROFIBUS: DP 5000

You will need the following for installation of CAN 5000 or DP 5000.

• A TX10 Torx screwdriver

• A pair of pliers

• Hexagon socket wrench, 4.5 mm

Installation of a CAN 5000 or DP 5000 in an inverter

1 Remove the mounting screws and take off the cover plate:

2 Remove the metal plate punch-out with a pair of pliers:

3 Remove the screws from the option board:

Installation

Commissioning Instructions CAN 5000 and DP 5000

9ID 442148.03

WE KEEP THINGS MOVING

4 From below, thread the sub D plug connector of the PCB through the metal

plate:

5 Secure the PCB to the metal plate with the screws which you removed in

step 3:

6 Guide the option board into the inverter so that the gold contacts slide into

the black connector:

Installation

ID 442148.0310

Commissioning Instructions CAN 5000 and DP 5000

WE KEEP THINGS MOVING

WARNING!

Danger of injury/death and property damage due to electric shock!

XBefore installing accessories, turn off all voltage supplies! Then wait 5 minutes for the DC link capacitors

to discharge. Never begin with accessory installation until after this!

NOTICE

Danger of property damage from incorrect installation of the devices!

XIt is essential to comply with the following installation instructions to avoid damage to the devices.

3.2 Installation in the FDS 5000

You will need the following accessories for the connection of CANopen® or PROFIBUS. The accessory part

is installed above the inverter's display.

• CANopen®: CAN 5000

• PROFIBUS: DP 5000

You will need the following for installation of CAN 5000 or DP 5000.

• A TX10 Torx screwdriver

• A pair of pliers

• Hexagon socket wrench, 4.5 mm

7 Secure the metal plate to the inverter with the mounting screws:

ÖYou have now installed the accessory.

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