Stone RP850G Bedienungsanleitung

OPERATOR MANUAL

MODELS: RP850G and RP850D

REVISION: A 3/2002 P/N 56514

REVERSIBLE PLATE

A 100% employee-owned American manufacturer

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FOREWORD ................................................................................................................................................... 4

TECHNICAL DATA ........................................................................................................................................ 5 - 8

Machine Specifications ........................................................................................................................... 6 - 7

Noise and Vibration Data ........................................................................................................................ 8

HEALTH & SAFETY ..................................................................................................................................... 9 - 15

Safety Use ............................................................................................................................................... 10

Safety Preca tions ................................................................................................................................... 11 - 15

OPERATION ................................................................................................................................................... 17 - 24

Description .............................................................................................................................................. 18

Improper Use .......................................................................................................................................... 18

Who Is Allowed To Operate The Machine? ........................................................................................... 18

Conversions And Modifications To The Machine .................................................................................. 18

Safety Information In The Operating And Maintenance Instr ctions ..................................................... 18

Transporting The Machine ...................................................................................................................... 19

Starting The Machine .............................................................................................................................. 19

Prior to starting................................................................................................................................ 19

Starting ............................................................................................................................................ 19

Starting with battery j mp leads ...................................................................................................... 19

Starting in enclosed spaces, t nnels, mines, or deep ditches ........................................................... 19

Machine Control ..................................................................................................................................... 20

Parking The Machine .............................................................................................................................. 20

Filling F el .............................................................................................................................................. 20

Maintenance and Repairs ........................................................................................................................ 20 - 21

Handling Batteries .................................................................................................................................. 21

Testing ..................................................................................................................................................... 21

Eq ipment Overview .............................................................................................................................. 21

Operating Control At The Tow-Bar ........................................................................................................ 21 - 22

Adj sting The Tow-Bar .......................................................................................................................... 22

Operating The Engine (Honda) ............................................................................................................... 22

Starting the engine ........................................................................................................................... 22

Operating The Engine (Hatz) .................................................................................................................. 23

Starting the engine ........................................................................................................................... 23

Switching off the engine .................................................................................................................. 23

Electric start (Hatz only) ................................................................................................................. 23

Switching off the engine .................................................................................................................. 23 - 24

Operation ................................................................................................................................................ 24

Loading And Transportation ................................................................................................................... 24

MAINTENANCE ............................................................................................................................................. 25 - 28

General Notes ......................................................................................................................................... 26

Maintenance Sched le ............................................................................................................................ 27

L brication Sched le .............................................................................................................................. 28

Alternative L be Oil Table ..................................................................................................................... 28

Maintenance Work (Honda Engine) ....................................................................................................... 29

Filing p with f el ........................................................................................................................... 29

Checking the engine oil level .......................................................................................................... 29

Cleaning the air filter element ......................................................................................................... 29

Maintenance Work (Hatz Engine)........................................................................................................... 30

Filling p with f el .......................................................................................................................... 30

Checking the engine oil level .......................................................................................................... 30

Cleaning the dry air filter ................................................................................................................ 30 - 31

Cleaning .................................................................................................................................................. 31

CALIFORNIA PROPOSITION 65 WARNING ........................................................................................... 35

TABLE of CONTENTS RP850G / RP850D

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These instructions include:

Safety regulations

Operating instructions

Maintenance instructions

These instructions have been prepared for

operation on the construction site and for the

maintenance engineer.

These instructions are intended to simplify

operation of the machine and to avoid

malfunctions through improper operation.

Observing the maintenance instructions will

increase the reliability and service life of the

machine when used on the construction site

and reduce repair costs and downtimes.

Always keep these instructions at the place

of use of the machine.

Only operate the machine as instructed and

follow these instructions.

Observe the safety regulations as well as the

guidelines of the civil engineering trade

association. Observe the safety rules for the

operation of road rollers and compactors

and the pertinent regulations for the preven-

tion of accidents.

Stone Construction Equipment, Inc. is not

liable for the function of the machine when

used in an improper manner and for other

than the intended purpose.

Operating errors, improper maintenance

and the use of incorrect operating materials

are not covered by the warranty.

The above information does not extend the

warranty and liability conditions of business

of Stone Construction Equipment, Inc.

Stone Construction Equipment, Inc.

P.O. Box 150, Honeoye, New Yor 14471

Phone: (800) 888-9926

Fax: (585) 229-2363

Warranty Information

Please enter the following data. This will help expedite

any service or warranty work.

1. Machine Type: _______________________

Machine S/N: ________________________

. Engine Type: _________________________

Engine S/N: __________________________

3. VIN: _______________________________

4. Purchase Date: _______________________

5. Dealer/Distributor Information:

Name: ______________________________

Address: ____________________________

____________________________________

Phone #: ____________________________

Fax #: ______________________________

Location of above information:

1. Information on S/N tag.

. Information on engine tag.

3. Information on S/N tag - if applicable.

4. Date you purchased machine.

5. Dealer machine was purchased from.

FOREWORD

TECHNICAL DATA

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TECHNICAL DATA RP850G / RP850D

MACHINE SPECIFICATIONS

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TECHNICAL DATA RP850G / RP850D

MACHINE SPECIFICATIONS

RP850G / RP850D SPECIFICATIONS

MODEL RP850G RP850D

Dimensions

Length L 53.7 in (1365 mm) 53.7 in (1365 mm)

Length L1 33.9 in (860 mm) 33.9 in (860 mm)

Length L2 16.1 in (410 mm) 16.1 in (410 mm)

Height H 29.5 in (750 mm) 30.7 in (780 mm)

Height H1 40.2 in (1,020 mm) 40.2 in (1,020 mm)

Height H2 46.5 in (1,180 mm) 46.5 in (1,180 mm)

Width Basic Unit I 17.7 in (450 mm) 17.7 in (450 mm)

Width Basic Unit II 23.6 in (600 mm) 23.6 in (600 mm)

Weights

Basic Unit I 529.1 lbs (240 kg) 584.2 lbs (265 kg)

Basic Unit II 562.2 lbs (255 kg) 617.3 lbs (280 kg)

Drive

Motor Type Honda GX 270 Gasoline Hatz 1 B 30 Diesel

Type of Construction 1 Cylinder, 4-Stroke 1 Cylinder, 4-Stroke

Power 9.0 HP (6.6 kW) 6.0 HP (4.6 kW)

by speed 3,100 RPM (51.6 Hz) 3,000 RPM (50 Hz)

Cooling System Air Air

Fuel Consumption .5 gal/hr (2.1 liters/hr) .3 gal/hr (1.3 liters/hr)

Maximum Sloping Position 20°30°

Maximum Gradeability 35% 35%

Drive Via Centrifugal Clutch and V-Belt Via Centrifugal Clutch and V-Belt

Shift (forward/reverse) Hydraulic Hydraulic

Operating Speed

Basic Unit I 85 ft/min (0 - 26 m/min) 85 ft/min (0 - 26 m/min)

Basic Unit II 85 ft/min 0 - 26 m/min 85 ft/min 0 - 26 m/min

Vibration

Centrifugal Force 8,542.7 lbs (38 kN) 8,542.7 lbs (38 kN)

Vibration Frequency 3,900 VPM (65 Hz) 3,900 VPM (65 Hz)

Maximum Performance

Basic Unit I 7,535 ft2/hr (700 m2/hr) 7,535 ft2/hr (700 m2/hr)

Basic Unit II 10,075 ft2/hr (936 m2/hr) 10,075 ft2/hr (936 m2/hr)

Filing Quantities

Fuel Tank 1.6 gal (6.0 liters) 1.3 gal (5.0 liters)

Optional Extras

Vulkollan Plate X X

Protective Cover X X

Electric Starter -- X

Mounting Brackets 75 X X

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NOISE AND VIBRATION DATA

The following listed noise and vibration data according to the EC machine directive in the

version (91/368/EEC) was determined at the rated speed of the drive motor with vibration with

the machine placed on a resilient base.

Values can deviate in normal use depending on the conditions prevailing at the place use.

NOISE DATA

The noise emission specified in appendix 1. subclause 1.7.4.f of the EC machine directive for

Honda 103.7 dB(A) 114.8 dB(A)

Hatz 104.7 dB(A) 114.8 dB(A)

These noise levels were measured according to ISO 3744 for the sound power level (LWA ) and

ISO 6081 for the sound pressure level (LPA ) at the operator workplace.

SINCE THE PERMISSIBLE NOISE RATING LEVEL OF 89 DB (A)

CAN BE EXCEEDED WITH THIS MACHINE, THE OPERATOR

MUST WEAR SUITABLE HEARING PROTECTION.

VIBRATION DATA

Hand-arm vibration values according to appendix 1, subclause 3.6.3.a of the EC machine directive:

The weighted effective value of acceleration, determined according to ISO 866 , part 1, is about

4.8 m/s2 (Honda) and 3.9 m/s2 (Hatz).

TECHNICAL DATA Noise and Vibration Data

The sound pressure

level at the operator

workplace is LPA

The sound power

level LWA

HEALTH & SAFETY

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HEALTH & SAFETY Sa ety Precautions

SAFETY USE

Thesemachinesaredesignedtocarry outthe function

of compacting material of the non-cohesive,

bituminous and granular varieties.

If used correctly they will provide an effective and

safemeansofcompaction andmeet theappropriate

performance standards.

It is essential that the driver/operator of the machine

is adequately trained in its safe operation, be

authorized to drive it, and have sufficient knowledge

of the machine to ensure that it is in full working order,

before being put to use.

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