Strapack RQ-8Y Bedienungsanleitung
MODEL RQ-8Y
INSTRUCTION MANUAL
I M P O R T A N T
DO NOT DESTROY
*Read carefull
y
and understand SAFETY INSTRUCTIONS
before o
p
eratin
g
y
our Stra
p
ack machine.
*Kee
p
this instruction manual in a convenient locatio
n
for use at an
y
time.
A/E Spec.
904-1A-02002-02
Serial №
Tel: 800-821-2177/ Fax: 913-322-1729
www.MillerBevco.com
Contents
Ｐｒｅｆａｃｅ ･････････････････････････････････････････････････････････ 1
For Safe Operation ･････････････････････････････････････････････ 2
Location and Function of Units ･･･････････････････････････････ 3
Safety Alert Labels ････････････････････････････････････････････
･
4
Precautions for installation ･･･････････････････････････････････
･
5
Precautions for Operation ････････････････････････････････････
･
6
Operation Switch ･･･････････････････････････････････････････････
･
7
Threading Strap ････････････････････････････････････････････････ 9
Adjustments
Amount of Strap in Pool Box ････････････････････････････････ 11
Home Position (Cycle-Start Position) ･････････････････････ 12
Feed and Reverse Mechanism ･･････････････････････････････ 13
Limit Switches ･･････････････････････････････････････････････････ 14
Control Group ･･････････････････････････････････････････････････
･
15
LED Indicators ･････････････････････････････････････････････････ 16
Troubleshooting Guid ･･････････････････････････････････････････ 17
Electrical Wiring (A Spec.) ････････････････････････････････････
･
18
Electrical Wiring (E Spec.) ･････････････････････････････････････ 20
Preface
Thank you very much for your purchase of a STRAPACK STRAPPING MACHlNE.
We are prepared to offer extensive after sales service for our products through
our distribution network. To effectively use the strapping machine, daily maintenance
and proper handling are important.
You are requested to have a complete understanding of this instruction manual for
proper use and maintenance of the machine over a long period of time.
Also,
p
lease carefull
y
read the se
p
arate leaflet " Check that Seal ! ", to
p
revent an
y
accidents durin
g
o
p
eration.
● Standard Accessories
Description Quantity
Instruction Manual 1
Parts List 1
Check that Seal 1
Tools 1 set
－１－
For Safe Operation
This important Instruction Manual has been prepared to provide you for
safe operation, easy maintenance and safety information relating to your machine.
It is essential that you carefully read ”For Safe Operation” and understand it
before you attempt to operate your machine.
In this manual, a warning symbol is used to call attention to hazards.
Be especially careful to read the items next to this symbol.
In this manual, WARNING and CAUTION are defined as follows:
Personal Danger
WARNING indicates a potentially hazardous situation which,
if not avoided, could result in death or moderate injury.
Possible dama
g
e to e
q
ui
p
ment
CAUTION indicates a
p
otentiall
y
hazardous situation which,
if not avoided, ma
y
result in minor or moderate in
j
ur
y
.
The alert labels shown below are attached to machine：
WARNING to the electric
p
arts
Hazardous volta
g
e can use electric shock. Turn off Power Su
pp
l
y
Switch before removin
g
U
pp
er Table for servicin
g
. Do not touch
Control Box, Main Transformer, Heater Transformer and Transformer
for I.C. Board while
p
ower on.
Do not touch ex
p
osed Power Su
pp
l
y
Cord.
WARNING to Arch Unit
Do not
p
ut head, hand and an
y
p
art of bod
y
into arch.
Runnin
g
stra
p
can cause in
j
ur
y
.
WARNING to Heater in Sealing Unit
Hi
g
h Tem
p
erature (about 400℃) of Heater can burn.
Do not touch Heater.
WARNING
CAUTION
Do not put head，hand
WARNING
and any part of body
into arch.
Running strap can
cause injury.
－2－
Location and Function of Units
Fig. 1
Arch Unit
This is the arch track through
which strap forwards and
reverses.
Control Group
Contains timers, fuses,
I.C. Boards, etc.
Power Supply Switch
Electric Group
Includes motors, transformer.
switches, etc.
Reel Uni
t
Dispenses strap.
Body Unit
Comprises machine frame,
castors, upper tables, etc.
Pool Unit
Pools strap for smooth
forwarding through arch track.
Sealing Unit
This part of the mechanism
cuts and seals strap.
－3－
Tel: 800-821-2177/ Fax: 913-322-1729
www.MillerBevco.com
Safety Alert Labels
The Safety Alert Labels are attached to machine.
Location and meaning of these labels are explained below :
Read carefully Instructions on Safety Alert Labels and follow them.
Replace missing or damaged safety labels with new safety labels.
If safety labels are replaced with new labels, make sure new safety
labels are attached in the same location as the replaced labels.
Donotputhead，hand
andanypartofbody
intoarch.
Runningstrapcan
causeinjury.
WARNING
Fig. 2
－4－
Precautions for installation
WARNING
Do not lay the power supply cord across any path where vehicles or
people are likely to walk on it drive over it. The insulation might be
damaged and expose wires which can cause electrical shock.
WARNING
Position the power supply cord where nothing will damage the cord
or break the insulation, e,g., Strapping Coil. A damaged cord can
cause an electrical shock. Replace the cord if the insulation
becomes frayed or broken.
WARNING
Do not handle the power supply cord or power plug with wet hands.
You may receive an electric shock.
WARNING
Handle the polypropylene strapping with care. The sharp edges on
the straps could cut your hands.
WARNING
Lock the casters unless the machine is being moved.
WARNING
Make sure to push the machine in order to move it. Do not pull on the
machine. Pulling on the machine may cause injury.
WARNING
Do not modify the machine. Modifications lead to machine malfunctions
and may cause injuries.
WARNING
Make sure to connect the ground wire.
WARNING
Make sure to connect the power plug to a power outlet that is connected
with a leakage breaker.
CAUTION
Allowing water or oil to come into contact with the electrical wiring
inside the machine can cause a malfunction.
CAUTION
Use the specified cable for power cord.
CAUTION
Disconnect the power plug and wind the cord up when you need to
move the machine.
CAUTION
Do not move the machine b
y
p
ullin
g
on the
p
ower cord, as the
p
ower cord
ma
y
become disconnected, or broken.
CAUTION
Do not
p
erform an
y
work not s
p
ecified in this manual.
－５－
Precautions for Operation
WARNING
Do not remove an
y
safet
y
covers. Do not
p
ut
y
our hands or fin
g
ers
into the machine from the bottom. The transformer
p
roduces ver
y
hi
g
h volta
g
e
,
and can cause serious electrical shocks. Also
,
contact
with an
y
of the rotatin
g
p
arts mi
g
ht cause serious in
j
uries.
WARNING
Do not
p
ut
y
our head
,
hands or other bod
y
p
arts into the Arch while
the machine is o
p
eratin
g
. The machine o
p
erates ver
y
fast and can
cause serious in
j
uries.
WARNING
Do not o
p
erate switches on the o
p
eration
p
anel while
y
ou are holdin
g
a reel or
p
art of
y
our bod
y
or wear is touchin
g
it.
WARNING
Do not carr
y
or unload
p
acka
g
es with
p
ullin
g
stra
p
s on them. The stra
p
s
ma
y
break and the
p
acka
g
e will fall down
,
and
y
ou will be in
j
ured.
Dail
y
check the s
p
ecified
p
oints b
y
referrin
g
the check card decal Su
pp
lie
d
with the machine.
WARNING
Do not touch the Slide Table or Sealin
g
Unit Drive Section durin
g
the
o
p
eration. This can cause serious in
j
uries.
WARNING
Do not touch the V-Belt while it is runnin
g
. This can cause serious in
j
urie
s
WARNING
Do not touch the Heater Plate. Its surface tem
p
erature reaches
around 400 de
g
rees centi
g
rade and will cause serious burns.
CAUTION
Lock the sto
p
switch or turn off the main switch when the machine
will not be o
p
erated for a lon
g
p
eriod. Also
,
it is recommended that
y
ou remove the PP stra
p
from the Pool Box when the machine will
not be used for alon
g
p
eriod.
CAUTION
After the dail
y
o
p
eration of the machine is com
p
lete
,
make sure to
lock the sto
p
switch and turn off the main switch. Make sure to clean
an
y
dust or
p
articles around the sealin
g
unit.
CAUTION
It is recommended that you use the Foot Switch or the Table Ball
Switch instead of the Start Switch when
y
ou have to hold a
p
acka
g
e
in both hands.
CAUTION
If
y
ou want to chan
g
e the stra
pp
in
g
material width
,
the attachment
must also be chan
g
ed. Ask a maintenance
p
erson to chan
g
e it for
y
ou.
－６－
Operation Switch
CAUTION
For the safety, Front Door is fixed with bolt.Turn OFF the Main Switch① when
it is opened.
①
Main Switch
Turning this switch on will supply the power to the machine.
②
O
p
eration Read
y
Switch and Power Indicator Lam
p
When the Power supply switch is turned on, the Power Indicator Lamp will
flash slowly. After the Heater Plates reaches operating temperature and
is ready to begin packaging, the lamp will flash quickly (Approximately
25 seconds after turning the machine on). Press the Operation Ready Switch
once, so that the lamp will change from flashing to a steady light.
While this indicator is blinking, the machine will not start a packaging operation,
even if you press the start button.
When the coil of strapping is completely exhausted, the Power Indicator Lamp
will start to flash slowly and the machine will come to a standstill automatically.
Remove the remaining strap from the Pool Box and mount a new coil of
strapping on the machine (refer to: How to thread the strapping material).
③
Tension Ad
j
ust Dial （Ｔ３）
The Tension Adjust Dial controls the strap tension. Although this model
has an adjustable tension stroke of 0 - 150 mm, the dial scale runs from 0
(minimum) to 10 (maximum), for the operator's convenience (for 5/6 mm
strapping, the tension stroke is 0 - 90 mm). Using this dial, set a suitable
strap tension according to the size of the package.
④
Start Switch
This step will initiate the strapping cycle. When the Start Switch is pressed,
one strapping operation cycle will start.
If no strapping operation takes place for 3 minutes, the Sealing Motor will
be shut off by an energy-saving circuit. To restart the Sealing Motor
turning, press the Start Switch. If a strapping cycle is not initiated, press
the switch again or, hold it down in order to activate The Sealing Motor and
start a strapping cycle at the same time.
⑤
Sto
p
Switch
Use the stop switch in emergency or whenever you want to stop the
strapping cycle before it is complete. When pressed, the Stop Switch will
lock. This switch will bring the machine to a complete and immediate stop.
However, unlike the Power Supply Switch, the Stop Switch does not
disconnect the Heater. Therefore, the operator can resume strapping at
any time without waiting for heater element to warm up again.
To resume operation, twist to release lock on the Stop Switch and press
the Operation Ready switch to re-start rotation of the sealing motor. The
lamp inside the Operation Ready Switch will change from flashing to a steady
light. Then the machine will be ready for strapping again. when the machine
will not be used for a period of time, Press this switch for added safety.
－7－
Inhaltsverzeichnis
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