Strautmann PP 1207 Kurzanleitung

V 152 10 11 Rev.: END

Operating instructions

(Translation of the original)

PP 1207, PP 1208, PP 1208 L and Plus

Strautmann

Umwelttechnik GmbH

Auf dem Haarkamp 22

49219 Glandorf, Germany

Identification data

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Identification data

Tool/Machine/System

Model designation:

Gantry press

Model:

PP 1207, PP 1208, PP1208 L,

Plus 70

Order / Identification number

Machine number:

___________________

Year of manufacture:

___________________

Customer details:

Company name:

Order no.:

Site:

Manufacturer's address:

Company name:

Strautmann Umwelttechnik GmbH

Street:

Auf dem Haarkamp 22

Location:

49219 Glandorf, Germany

Telephone no.:

+49 (0) 54 26 / 80 777 – 0

Fax no.:

+49 (0) 54 26 / 80 777 – 20

info@strautmann-umwelt.de

Ordering spare parts and

customer service:

Ordering spare parts

Fax

+49 (0) 54 26 / 80 777 – 20

info@strautmann-umwelt.de

Internet

http://www.strautmann-umwelt.de

Document data:

Version:

END

Creation date:

20.07.11

Contents

V 152 10 11 Rev.: END

Contents

General information............................................................ 1-1

1.1

Introduction ................................................................................................. 1-1

1.2

Information on copyrights and property rights........................................ 1-1

1.3

Information for the operating company .................................................... 1-1

1.4

Instruction and training aids...................................................................... 1-3

1.5

Examples of training topics ....................................................................... 1-4

Safety................................................................................... 2-1

2.1

General information.................................................................................... 2-1

2.2

Information on signs and symbols............................................................ 2-1

2.3

Intended use................................................................................................ 2-2

2.4

Residual risk................................................................................................ 2-2

2.5

Description of the protective equipment .................................................. 2-4

2.5.1

Location of the Emergency Stop devices ........................................................................... 2-4

2.5.2

Safety equipment on the gantry press ................................................................................ 2-4

2.6

Labels and signs on the gantry press....................................................... 2-5

2.7

Labels and signs to be attached by the plant operator ........................... 2-5

2.8

Safety instructions for the operating personnel ...................................... 2-5

2.9

Safety instructions for servicing and troubleshooting on the

gantry press ................................................................................................ 2-6

2.10

Information on particular types of danger ................................................ 2-7

2.10.1

Electrics .................................................................................................................................. 2-7

2.10.2

Hydraulic system ................................................................................................................... 2-8

2.10.3

Noise ....................................................................................................................................... 2-8

Product description............................................................ 3-1

3.1

General information.................................................................................... 3-1

3.2

Press chamber ............................................................................................ 3-2

3.3

Electrics ....................................................................................................... 3-2

Contents

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3.4

Hydraulic system ........................................................................................ 3-3

3.5

Technical data ............................................................................................. 3-4

Transportation and installation ......................................... 4-1

4.1

General information.................................................................................... 4-1

4.2

Transportation by crane ............................................................................. 4-1

4.3

Transportation with floor conveyor........................................................... 4-3

4.4

Assembly ..................................................................................................... 4-3

4.4.1

Installation .............................................................................................................................. 4-3

4.4.2

Electrical connection............................................................................................................. 4-4

4.4.3

Hydraulic system ................................................................................................................... 4-5

4.5

Checklist ...................................................................................................... 4-5

Operation and control ........................................................ 5-1

5.1

General information.................................................................................... 5-1

5.2

Controls and displays................................................................................. 5-2

5.2.1

Controls for two-handed control (only for hydraulic door lock)....................................... 5-3

5.3

Switching on the gantry press................................................................... 5-4

5.3.1

Starting the gantry press in automatic mode: .................................................................... 5-4

5.3.2

Starting the gantry press in manual mode: ........................................................................ 5-4

5.4

Gantry press operation............................................................................... 5-4

5.4.1

Preparing the press chamber............................................................................................... 5-4

5.4.2

Loading and compressing .................................................................................................. 5-10

5.4.3

Finishing and tying up bales .............................................................................................. 5-11

5.4.4

Removing bale, finishing work........................................................................................... 5-12

5.5

Faults in operational sequence ............................................................... 5-13

Servicing ............................................................................. 6-1

6.1

Care.............................................................................................................. 6-2

6.2

Cleaning schedule ...................................................................................... 6-3

6.3

Maintenance ................................................................................................ 6-6

6.3.1

General maintenance instructions....................................................................................... 6-6

6.3.2

Safe maintenance of electrical equipment.......................................................................... 6-7

6.3.3

Safe maintenance of hydraulic equipment ......................................................................... 6-7

Contents

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6.3.4

Hydraulic oil ........................................................................................................................... 6-8

6.4

Maintenance schedule................................................................................ 6-9

6.5

Repairs....................................................................................................... 6-10

Disposal............................................................................... 7-1

7.1

Environmental protection........................................................................... 7-1

7.2

Oil and oily waste, lubricating greases ..................................................... 7-1

7.3

Plastics ........................................................................................................ 7-2

7.4

Metals........................................................................................................... 7-2

7.5

Electrical and electronic scrap .................................................................. 7-2

7.6

Final shutdown............................................................................................ 7-2

Appendix ............................................................................. 8-1

8.1

Declaration of Conformity .......................................................................... 8-2

8.2

Assembly drawings .................................................................................... 8-3

8.3

Parts list with recommended/identified spare parts ................................ 8-4

8.4

Hydraulic diagram + parts list.................................................................... 8-5

8.5

Circuit diagram + parts list......................................................................... 8-6

8.6

Supplier documentation ............................................................................. 8-7

General information

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1-1

General information

1.1

Introduction

These operating instructions provide a significant level of assistance for the correct

and safe operation of the PP 1207, PP 1208, PP 1208 L and Plus 70, known

hereinafter in these operating instructions as a gantry press.

The operating instructions contain important information for safe, proper and efficient

operation of the gantry press. Observance of the operating instructions helps prevent

hazards, reduces repair costs and downtimes and increases the reliability and service

life of the gantry press.

The operating instructions must always be available and must be read and used by

every person who is authorised to work on or with the gantry press. This includes

–operation and troubleshooting during operation,

–servicing (care, maintenance, repairs) and/or

–transportation.

1.2

Information on copyrights and property rights

These operating instructions must be treated as confidential. They are to be made

accessible to authorised persons only.

They must not be handed over to third parties without the written consent of

Strautmann Umwelttechnik GmbH.

All documentation is protected in accordance with the copyright law. No part of this

documentation may be reproduced or transmitted, or its contents used or disclosed,

without express written permission.

1.3

Information for the operating company

The operating instructions are an important component of the gantry press. The plant

operator shall ensure that operating personnel are familiarised with these instructions.

General information

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1-2

The plant operator must supplement the operating instructions with operating

procedures based on national regulations for accident prevention and for

environmental protection, including information on supervisory and reporting

obligations with regard to operational characteristics, e.g. with reference to work

organisation, work flows and utilised personnel.

Apart from the operating instructions and the obligatory regulations for the accident

prevention applicable in the country of use as well as in the location of use, the

acknowledged technical regulations for safe and correct operation must also be

observed.

The plant operator must not modify, extend or convert the gantry press without

authorisation from Strautmann Umwelttechnik GmbH! This applies in particular to the

installation and setting of safety equipment and safety valves as well as to welding

operations on load-bearing components.

Spare parts to be used must comply with the technical requirements specified by

Strautmann Umwelttechnik GmbH. This is always guaranteed when original spare

parts are used!

Use only trained or instructed personnel for the operation, maintenance, repair and

transportation of the gantry press. Clearly specify the responsibilities of the personnel

for operation, maintenance, repairs and transportation.

General information

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1-3

1.4

Instruction and training aids

As the employer/plant operator, you are obliged to inform and instruct the operating

personnel about existing legal provisions and accident prevention regulations as well

as about existing safety equipment on the gantry press. This obligation also extends

to safety equipment which is installed around the gantry press. In doing so, the

various professional qualifications of the employees must be taken into consideration.

The operating personnel must have understood the instruction process and it must be

ensured that such instruction is observed.

Only in this way will your personnel work in a safety-conscious manner. Observance

of the instruction process should be checked regularly.

As the employer/ plant operator, you should therefore be able to acknowledge in

writing that each employee has received instruction.

The following pages contain examples of training topics as well as a master copy

form to acknowledge that employees have received training/instruction.

General information

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1-4

1.5

Examples of training topics

1. Safety

Accident prevention regulations

General legal provisions

General safety instructions

Emergency measures

Safety instructions for operation of the gantry press

Handling the safety equipment for the gantry press

Safety equipment in the vicinity of the gantry press

Meaning of symbols and signs

_________________________________

2. Operation of the gantry press

Handling the gantry press controls

Explanation of the operating instructions for the operating personnel

Particular experience of the plant operator when handling the gantrty press

Troubleshooting

_________________________________

3. Servicing and maintenance instructions

Approved handling of cleaning agents, lubricants

Particular experience of the operating company in the areas of maintenance,

servicing, cleaning and care of the gantry press

_________________________________

General information

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1-5

Acknowledgement of the instruction

Subject of the instruction:

Date: Training manager: Signature of the training

manager:

No. Last name, first name Signature

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