STRONGA HookLoada HL180T Leitfaden
HL180T
1
Contents
1. INTRODUCTION...................................................................................................................3
1.1. B
ASIC INTRODUCTION
.......................................................................................................3
1.2. U
SING THIS MANUAL
........................................................................................................4
2. PRODUCT DESCRIPTION....................................................................................................6
2.1. G
ENERAL DESCRIPTION
....................................................................................................6
2.2. T
ECHNICAL SPECIFICATIONS
.............................................................................................8
2.3. P
RODUCT IDENTIFICATION
................................................................................................9
2.4. D
RAWBAR HITCHING SYSTEM
.........................................................................................10
2.5. H
YDRAULIC SYSTEM
.......................................................................................................11
2.6. P
NEUMATIC SYSTEM
.......................................................................................................13
2.7. E
LECTRICAL SYSTEM
......................................................................................................14
3. SAFETY INSTRUCTIONS ..................................................................................................16
3.1. G
ENERAL SAFETY INSTRUCTIONS
...................................................................................16
3.2. C
ONNECTING AND DISCONNECTING FROM THE TRACTOR
................................................17
3.3. L
OADING AND UNLOADING OF THE TRAILER
...................................................................17
3.4. H
YDRAULIC AND PNEUMATIC INSTALLATION
.................................................................17
3.5. T
YRES
.............................................................................................................................18
3.6. S
ERVICE AND MAINTENANCE
..........................................................................................18
3.7. S
AFETY AND INFORMATION DECALS
...............................................................................19
4. OPERATION AND USE ......................................................................................................23
4.1. P
REPARATION FOR OPERATION
.......................................................................................23
4.2. C
ONNECTING TO THE TRACTOR
......................................................................................23
4.3. O
PERATION AND USE WITH REMOTE CONTROL
(
WHERE IS FITTED
)..................................24
4.4. L
OADING AND UNLOADING A CONTAINER
.......................................................................24
4.4.1. Preparation for operation .........................................................................................24
4.4.2. Operating procedure .................................................................................................26
4.5. T
IPPING A CONTAINER
....................................................................................................29
4.6. D
ISCONNECTING FROM THE TRACTOR
.............................................................................30
5. PERIODIC INSPECTION AND MAINTENANCE ........................................................31
5.1. P
ERIODIC INSPECTION
.....................................................................................................31
5.2. M
AINTENANCE OF CHASSIS
.............................................................................................34
5.3. M
AINTENANCE OF AXLE BEARINGS
................................................................................35
5.4. M
AINTENANCE OF BRAKES
.............................................................................................35
5.5. M
AINTENANCE OF TYRES
................................................................................................37
5.6. M
AINTENANCE OF HYDRAULIC SYSTEM
..........................................................................37
5.7. M
AINTENANCE OF PNEUMATIC SYSTEM
..........................................................................38
5.8. L
UBRICATION
.................................................................................................................38
6. TROUBLESHOOTING......................................................................................................42
7. ADDITIONAL INFORMATION ......................................................................................43
HL180T
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7.1. T
RAILER DOCUMENTS
.....................................................................................................43
7.2. W
ARRANTY CONDITIONS
................................................................................................43
7.3. T
RANSPORTATION
..........................................................................................................44
7.4. W
ITHDRAWAL OF THE TRAILER
......................................................................................44
HL180T
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1. Introduction
1.1. Basic introduction
Your purchase of a HookLoada trailer means you now possess a flexible container
handling system built on yaers of experience.
Provided the operating instructions are followed HookLoada trailer will give years of
safe and reliable service.
WARNING!
You must not use the HookLoada trailer until having carefully read
this manual.
Take time to understand the operation of the machine and this manual, practice with an
empty container and ensure the operator is fully competent and familiar with the safe
operation.
Fatal accidents or serious damage may occur if you have not read, understood or
followed the instructions in this manual.
This manual describes basic rules of safe operation, use and maintenance of the trailer.
The persons operating the trailers and those responsible for its safe operation and
maintenance should observe the instructions contained within this manual. Using the
trailer correctly ensures the equipment is safe to operate and correct maintenance will
allow the trailer to be reliable for years. If information contained within this manual
appears not fully comprehensive it is neccesary to contact your dealer or STRONGA.
This manual should be considered a permanent part of your machine and should
remain with the machine when you sell it. If manual is lost or becomes illegible please
contact your dealer or STRONGA for the replacement. No part of this manual may be
reproduced, copied or published without prior permission in writing by STRONGA.
Should problems arise in the operation of the trailer please contact one of the
STRONGA service team who can advise and support on technical issues on the trailer.
HL180T
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If you require spare parts, replacement manuals, safety labels or you have any
recommendations regarding the design and development of the trailer please contact
your dealer quoting the trailer model and serial number or contact STRONGA service
team.
STRONGA Service
Email: [email protected]
Phone: +370 443 42587
Fax: +370 443 42588
Mobile: +370 682 40197
1.2. Using this manual
This manual has been written to help you become familiar with the machine. The new
operator needs to be trained by an experienced operator by using the empty trailer
though it’s operating cycles.
The safety features and operation principles of the trailer need to be assimilated
together with the control functions. Take time to understand the operation of the
machine and this manual, practice with an empty load carrying body and ensure the
operator is fully competent and familiar with the safe operation before starting work.
Even experienced operators must learn how to safely operate this trailer.
Follow the instructions contained in this manual and pay extra attention to the important
information, description of threats, precautions and recommendations which are
distinguished with the “Safety Alert “symbol:
“Safety Alert” symbol is followed with the signal words that are described in Table 1.
These have been written for your safety and convenience to keep the trailer running
trouble-free for years.
HL180T
5
Table 1: Safety alert meanings
WARNING!
Indicates a potentially hazardous situation that, if not
avoided, will result to injury to yourself or others,
serious damage to the trailer or other equipment.
DANGER!
Indicates an imminently hazardous situation that, if not
avoided, will result to serious injury or death.
CAUTION!
Indicates a potentially hazardous situation that, if not
avoided, will result to minor or moderate injury or
damage.
HL180T
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2. Product description
2.1. General description
The HookLoada trailers has been designed for the loading, unloading and tipping of
standard containers or subframes within the area of farm or public roads at speeds of
not higher than 40 km/h. Every other use of the HookLoada trailer (
Error! Reference
source not found.)
is forbidden and STRONGA accepts no responsibility for such other
use. Use the equipment only for the purpose for which it was designed and when the
equipment is in good condition. Operate the equipment within its stated load limits and
intended use in terms of reasonable and normal use for the model. Technical data of
the trailer must be observed with regard to maximum permissible loading, unloading,
tipping and axle load. Key information is engraved on the plate, which is located at the
front of the trailer (see chapter “2.3. Product identification“).
CAUTION!
The operator is always responsible for damage or accidents which are the
results of misuse of the equipment or ignoring the safety instructions.
Figure 1: HL180ST general view
HL180T
7
A hydraulic lifting mechanism 5 and movable frames 6, 10 (
Error! Reference source not
found.
) is capable of making such a movement that container is loaded or unloaded,
pulled or pushed over a frame and can also be used for tipping a container.
Figure 2: HL180T main components:
1 – chassis (main) frame, 2 – suspension, 3 – drawbar, 4 – hook, 5 – hook tower frame, 6 – middle
frame, 7 – main cylinder, 8 – slide operating cylinder, 9 – loading /unloading axle, 10 – rear frame, 11 –
container locking clamps, 12 – rear rollers, 13 – rear axle stabilizers, 14 – tipping axle.
HL180T
8
2.2. Technical specifications
Table 2: HL technical specifications
HL180T
Gross weight 23500 kg
Weight (chassis only) 55000 kg
Max payload 18000 kg
Max load on drawbar 3500 kg
Standard tires 560/650 R22.5
Brake size 420x180
Lighting system 12 V
Number of axles 2
Max speed 40 km/h
Max tipping angle 52°
Minimum tractor size 150 hp
Hydraulic operating pressure 200 bar
Rear axle stabilizers Hydraulic
Drawbar type Sprung
Standard suspension type Sprung
Container length 4900-6900mm
Standard track width 2000 mm
Height of towing eye 470-510-550 mm
Total chassis length 7720 mm
Overall width (with standard tires) 2550 mm
Chassis height(with standard tires)** 1190 mm
HL180T
9
2.3. Product identification
There are three identification places on HookLoada trailers:
manufacturer’s plate
engraved serial number
welded on serial number
The manufacturer’s plate is located at the front of the trailer on the left side of the main chassis.
Key information is engraved on the plate as it is shown in Error! Reference source not found..
Serial number of the trailer is engraved in to the chassis, above the manufacturer’s plate.
Welded on serial number is located at the inner side of the chassis front transversal beam.
Figure 3: Manufacturer’s plate
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