Structural Concepts G Series Bedienungsanleitung

READ AND SAVE THESE INSTRUCTIONS

COMBINATION COLD MERCHANDISERS:

SERVICE UPPER / SELF SERVICE LOWER “TALL DOMES”

>> BLOWER COIL UNITS (STANDARD)

>> GRAVITY COIL UNITS (OPTIONAL)

>> THREE (3) UPPER SECTION VARIABLES:

DELI PRODUCTS: BLOWER COILS

(NO GRAVITY COILS NOR ICE TRAYS)

MEAT PRODUCTS: GRAVITY COILS WITH

PLATTER COILS (NO BLOWER COILS)

SEAFOOD PRODUCTS: GRAVITY COILS WITH

ICE TRAYS (NO BLOWER COILS)

Rev M Date: 8.2.2016

I:\Oper Manual\G-Series\GCDT456RLB_GCDT656RLB_GCDT856RLB_GCDT1056RLB_GCDT1256RLB_20-17016.pub

Structural Concepts Corporation · 888 E. Porter Road · Muskegon, MI 49441 Phone: 231.798.8888 Fax: 231.798.4960 · www.structuralconcepts.com

Models Included in Operating Manual: GCD456R

GCD656R GCD856R GCD1256R GCDET1256RLB

GCDT456RLB GCDT656RLB GCDT856RLB

GCDTV856RLB.6724A GCDT1056RLB

GCDT1256RLB

INSTALLATION AND

OPERATING MANUAL

G-SERIES

MODEL GCDT656RLB

(LOWER BASE UNIT)

WITH CURVED GLASS

PART NO.

20-17016

MODEL GCD856R

(SHOWN WITH OPTIONAL

SECURITY GRID)

MODEL GCDT1256RLB (LOWER BASE UNIT)

MODEL GCDT856RLB

(LOWER BASE UNIT WITH

CURVED GLASS)

MODEL GCDT656RLB

(LOWER BASE UNIT)

WITH FLAT GLASS

MODEL GCDTV856RLB.6724A

(LOWER BASE UNIT

WITH VERTICAL GLASS)

MODEL GCDT856RLB

(LOWER BASE UNIT WITH

ANGLED GLASS (RAISED

FOR ILLUSTRATIVE

PURPOSES ONLY

TABLE OF CONTENTS / MODEL LENGTH, DEPTH & HEIGHT

TABLE OF CONTENTS ………………………………………………………………………………………....

OVERVIEW / TYPE / COMPLIANCE / WARNINGS / PRECAUTIONS / WIRING DIAGRAM / PLUGS .

INSTALLATION: REMOVAL FROM SKID, REMOVING VERTICAL LOWER FRONT PANEL …….…..

INSTALLATION: POSITIONING & ALIGNING CASE / BOLTING & CAULKING UNITS TOGETHER ...

INSTALLATION: FRAME SUPPORT RAIL SHIMMING ……………………………………………………..

INSTALLATION, CONT.: ADJUSTING LEVELERS ………………………………………………………….

INSTALLATION: TEMPERATURE & DEFROST CONTROL / REAR PANEL REMOVAL /

THERMOMETERS ...………………………………………………………………………………...….

STORE PERSONNEL SECTION ONLY ..……………………………………………………….……….……

OPERATION: DRIVERS / BALLASTS / T’BLOCK / CONTACTOR, ETC., GENERAL LAYOUT ............

OPERATION: MAIN PWR SWITCH / THERMOSTAT (S.C. UNITS ONLY) / SCALE STAND ………….

OPERATION: BLOWER COIL UNIT (DELI CASE) REFRIG. LINES / DRAINS / TXV, ETC…………….

OPERATION: PLATTER COIL / GRAVITY COIL (MEAT CASE): REFRIG. LINES / DRAINS / TXV…...

OPERATION: GRAVITY COIL / ICE TRAYS (SEAFOOD CASE): REFRIG. LINES / DRAINS / TXV ....

OPERATION: (MODEL GCDT1256RLB GRAVITY COIL UNIT) DRAIN CONNECTIONS / AXIAL

FANS ………………………………………………………………………………………………...…...

OPERATION: GRAVITY COIL UNITS - ADJUSTABLE DECKING (4° AND 8° ANGLES) /

HUMIDICATION FEATURE (MISTING/FOGGING DEVICE) ……..………………………………..

OPERATION: DISPLAY CASE START-UP / LIGHT SWITCHES / REAR STORAGE & SHELVING .....

OPERATION: DISPLAY CASE START-UP, LIGHTS, TEMPERATURE CONTROLLER, SST ………...

STOCKING / MAINTAINING PROPER PRODUCT CONDITION ………………………………………….

MAINTENANCE: REAR SLIDING DOORS / STANDARD LIGHT FIXTURES ……….…………………...

MAINTENANCE: BRACKET RETAINERS / SHELVES / LOAD LIMITS …………………………………..

MAINTENANCE: PRODUCT PLACEMENT / PAN PLACEMENT (MEAT CASE) ...……………………...

MAINTENANCE: CUTTING BOARD/REAR LEDGE LOWERING .......…………………………………….

CLEANING SCHEDULE (INTERIOR) - TO BE PERFORMED BY STORE PERSONNEL………….…..

CLEANING SCHEDULE (EXTERIOR) - TO BE PERFORMED BY STORE PERSONNEL…………..…

TROUBLESHOOTING - TO BE PERFORMED BY STORE PERSONNEL ……………...…...……….….

TRAINED SERVICE PROVIDERS SECTION ONLY ………………………………………………….…….

REFRIGERATION PACKAGE LAYOUT: MODEL GCD456R SELF-CONTAINED UNIT ………………..

REFRIGERATION PACKAGE LAYOUT, CONT.: MODEL GCD856R SELF-CONTAINED UNIT ……...

CLEANING SCHEDULE (INTERIOR) - TO BE PERFORMED BY TRAINED SERVICE PROVIDERS ..

TROUBLESHOOTING - TO BE PERFORMED BY TRAINED SERVICE PROVIDERS ONLY …………

PREVENTIVE MAINTENANCE - TO BE PERFORMED BY TRAINED SERVICE PROVIDERS ONLY .

MAINTENANCE - FRONT GLASS ALIGNMENT & ADJUSTMENT VIA CLAMSHELL SCREWS ……..

MAINTENANCE, CONT. - FRONT GLASS ALIGNMENT VIA FRAME SUPPORT RAILS ……………...

MAINTENANCE, CONT. - FRONT GLASS ALIGNMENT VIA LEVELERS ………………..……………...

GENERAL TECHNICAL INFORMATION (PARTS LIST / SERIAL LABEL INFO / TEMPERATURE

CONTROLLER INFORMATION / TECHNICAL SERVICE INFORMATION, ETC.) ...…………..

SERIAL LABEL INFORMATION & LOCATION ..……………………………………...…....……………..…

CAREL TEMPERATURE CONTROLLER (THERMOSTAT) INFORMATION …………………………….

TECHNICAL SERVICE CONTACT INFORMATION & WARRANTY INFORMATION ...……….……......

3-4

13-15

16-17

34-35

36-38

42-43

46-48

OVERVIEW

 Upper Section: This merchandiser is designed to

merchandise unpackaged product at a range of 33 °F

to 38 °F (1 °C to 3 °C) product temperatures.

 Lower Section: This merchandiser is designed to

merchandise packaged product at 41 °F (5 °C) or less

product temperatures.

 Product Pre-Chill Requirement: Product must be

pre-chilled to above listed temperatures prior to being

placed in merchandiser.

 These cases should be installed and operated

according to this operating manual’s instructions to

ensure proper performance. Improper use will void

warranty.

 Improper use will void warranty.

TYPE 1 vs. TYPE 2 CONDITIONS

This unit is designed for the display of products in ambient

store conditions where temperatures and humidity are

maintained within a specific range.

 For Type 1 Conditions (most cases): ambient

conditions are to be at 55% maximum humidity and

maximum temperatures of 75 °F (24 °C).

 For Type 2 Conditions: ambient conditions are to be at

60% maximum humidity and maximum temperatures

of 80 °F (27 °C).

 If unsure if unit is designed for Type 1 or 2, see tag

next to serial label. See SERIAL LABEL LOCATION

& INFORMATION LISTED / TECH INFO & SERVICE

section in this manual for sample serial labels.

COMPLIANCE

 Performance issues when in violation of applicable

NEC, federal, state and local electrical and plumbing

codes are not covered by warranty.

 See below compliance guideline.

WARNINGS

 This sheet contains important warnings to prevent

injury or death.

 Please read carefully!

PRECAUTIONS, CORD/PLUG MAINTENANCE &

WIRING DIAGRAM INFORMATION

 See next page for PRECAUTIONS, CORD/PLUG

MAINTENANCE and WIRING DIAGRAM information.

WARNING

Hazardous moving parts. Do not operate unit with covers removed.

Fan blades may be exposed when deck panel is removed.

Disconnect power before removing deck panel.

WARNING

Risk of electric shock. Disconnect power before servicing unit.

CAUTION! More than one source of electrical supply is

employed with units that have separate circuits.

Disconnect ALL ELECTRICAL SOURCES before servicing.

WARNING

ELECTRICAL

HAZARD

WARNING

KEEP

HANDS

CLEAR

COMPLIANCE

This equipment MUST be installed in compliance with

all applicable NEC, federal, state and local

electrical and plumbing codes.

OVERVIEW / TYPE / COMPLIANCE / WARNINGS / PRECAUTIONS / WIRING / PLUGS - PAGE 1 of 2

CAUTION! CHECK BOTH CONDENSATE PAN AND OVERFLOW PAN

Water on floor can cause extensive damage! Before powering up unit:

 Condensate pan MUST BE positioned directly under condensate drain.

 Overflow pan MUST HAVE single plug connected to its box. Units with

optional Clean Sweep™ MUST HAVE two plugs connected.

OVERVIEW / TYPE / COMPLIANCE / WARNINGS / PRECAUTIONS / WIRING / PLUGS - PAGE 2 of 2

CAUTION! ADVERSE CONDITIONS / SPACING ISSUES

 Performance issues caused by adverse conditions are NOT warranted.

 End panels must be tightly joined or kept at least 6-inches away from

any structure to prevent condensation.

 Unit must be kept at least 15-feet from exterior doors, overhead HVAC

vents or any air curtain disruption to maintain proper temperatures.

 Unit must not be exposed to direct sunlight or any heat source

(ovens, fryers, etc.).

CAUTION

CAUTION! LAMP REPLACEMENT GUIDELINES

Fluorescent lamps have been treated to resist breakage and

must be replaced with similarly treated lamps.

CAUTION

PRECAUTIONS

 This sheet contains important precautions to prevent

damage to unit or merchandise.

 Please read carefully!

 See previous page for specifics on OVERVIEW,

CONDITION TYPE, COMPLIANCE and WARNINGS.

WIRING DIAGRAM

 Wiring diagram is in its own packet near ballast box,

field wiring box, raceway cover or related location.

POWER CORD AND PLUG MAINTENANCE

 Caution! Risk of electric shock.

 If cord or plug becomes damaged, replace only with

cord and plug of same type.

CAUTION! UPPER SECTION (GRAVITY COIL DRIP

TRAY ASSEMBLY) MUST BE DEFROSTED AND

CLEANED AT LEAST WEEKLY!

 See defrost icon and instructions provided below.

CAUTION! POWER CORD AND PLUG MAINTENANCE

Risk of electric shock. If cord or plug becomes damaged,

replace only with cord and plug of same type.

CAUTION! UPPER REFRIGERATION SYSTEM MUST BE TURNED OFF,

THOROUGHLY DEFROSTED AND CLEANED AT LEAST WEEKLY!

For optimum performance, maintenance is required at least weekly.

1. Cleaning controls switch is NOT supplied by SCC, but it may be

provided by others. If a switch is accessible, flip to “OFF” position.

If not, contact facility manager to turn off upper refrigeration system.

2. Allow upper refrigeration system to thoroughly defrost.

3. Clean its interior by washing and sanitizing.

CAUTION! GFCI BREAKER USE REQUIREMENT

If N.E.C. (National Electric Code) or your local code

requires GFCI (Ground Fault Circuit Interrupter) protection,

you MUST use a GFCI breaker in lieu of a GFCI receptacle.

INSTALLATION: REMOVAL FROM SKID, REMOVING VERTICAL LOWER FRONT PANEL

1. Remove Case From Skid (Rails)

 Remove shipping brace that may be securing case

to skid.

 Support case to prevent tipping.

 Caution! Levelers can be damaged if case hits floor

with heavy force!

Case can be repositioned with pallet truck when front

lower panel is removed. Blocking may be necessary to

obtain adequate height.

Slide Skid Out

 Carefully slide unit to

rear of skid and tip

backward off skid.

 Illustration may not

reflect every feature

or option of your

particular case.

2. Remove Case From Skid (Casters)

Remove shipping brackets that may be securing

casters to skid

 Place ramp up against skid (to allow case to

smoothly slide off from skid).

 Maintain support of case at all times or center of

gravity may cause case to fall.

 Unlock Casters. Roll unit to rear of skid.

Ramp

 Roll down ramp

and off from skid.

Support

while

rolling case

own ramp.

Note: Illustrations

shown reflect a

general outline of

sample cases and do

not reflect features or

options of your

particular model.

3. Removing Vertical Lower Front Panel

Removing Lower Front Panel

 No screw removal is required to remove lower front panel.

 Simply lift lower front panel slots up and off case hooks.

 Replace in same manner it was removed.

Lower Front Panel

(Reversed to Show Slots

Hooks

Slots

INSTALLATION, CONT.: POSITIONING & ALIGNING CASE / BOLTING & CAULKING UNITS TOGETHER

4. Position & Align Case Alongside Other

Cases

 Before adjusting levelers (or shimming frame

support rails), make certain that case is in proper

position and, if required, aligned with adjoining case.

 This may require the repositioning of the case you

are installing or the already positioned case.

5. Bolting and Caulking Units Together

Follow these steps to assure a secure, level lineup.

A. Begin lineup leveling from highest point of floor.

B. After ‘first’ case is level, apply industrial grade butyl

caulk on non-visible areas (at case end). Use

industrial grade silicone sealant on visible areas

(at case end). See caulk/silicone illustrations at

lower-left.

C. Form Two (2) Caulk/Sealant Lines: (Sanitation

and Refrigeration). See illustration at mid-right for

outline of caulk/sealant lines.

D. Line up ‘second’ case bolt-hole to bolt-hole to ‘first’

case.

E. Using SCC-supplied bolts (and/or screws) found in

installation packet, insert bolts in bolt hole locations

(shown below). You may need to remove decking

to access lower bolt holes.

F. Caution! Front of cases MUST be flush with each

other! After leveling, cases are to be same height.

G. Using SCC-supplied nuts & bolts, lightly tighten

each of the 5 to 8 bolts in a cross-wise pattern.

Work your way around the pattern, tightening more

firmly at each pass. Do not firmly tighten one bolt

and then start on the next!

H. After the cases are bolted together, level the

‘second’ case. Repeat this process for each case

to be adjoined.

I. After all lined-up cases are level, seal all seams

with industrial grade silicone sealant.

Sanitation

Bead

Refrigeration

Bead

Refrigeration

Bead

Sanitation

Bead

Approximate hole

locations pointed at

with arrows ( )

for bolting units

together.

Sanitation Bead Refrigeration Bead

Refrigeration

Bead

Butyl is to be used on

non-visible areas.

Silicone is to be used

on visible areas.

INSTALLATION, CONT.: FRAME SUPPORT RAIL SHIMMING

Note: Above Illustration May Not Depict An Exact

Representation Of Your Particular Unit Being Installed.

6. Frame Support Rails Must Be Shimmed

 Illustration below shows case with frame

support rails.

 Shims will be provided with all cases that have

frame support rails.

 Use shims to level case.

 Note: After case is in position, it must be

sealed to floor to prevent entry or leakage of

liquid or moisture.

 Caution: If glass scrapes against edges of case or

against each other, see TROUBLESHOOTING -

FRONT GLASS ALIGNMENT ISSUES section in

this manual.

Frame Support

Rails

INSTALLATION, CONT.: ADJUSTING LEVELERS

7. Adjust Levelers

 After case is in position, adjust case so it is

level and plumb see illustration below.

 You may need to remove front and/or rear

Toe-Kick to access levelers.

 Use adjustable wrench (and possibly a pry bar)

to adjust leveler.

 Do not use pry bar on toe-kick (it may buckle).

 Do not use pry bar on end panel (it may chip).

 Use pry bar ONLY on base frame to avoid

damaging case.

 Use a block to reach base frames with pry bar.

 Note: Illustration below may not exactly reflect

every feature or option of your particular case.

Pry Bar

Base

Frame

Leveler

Adjustable

Wrench

Toe-Kick

Block

INSTALLATION: TEMPERATURE & DEFROST CONTROL / REAR PANEL REMOVAL / THERMOMETERS

8. Temperature & Defrost Control

 Both temperature controller and defrost controller

are remotely controlled.

 Consult store management for guidance and

instructions.

9. Rear Panel Removal

 No screw removal is required.

 Lift lower front panel slots up and off case hooks.

 Replace in same manner it was removed.

Lower Rear Panel

(Reversed to Show Slots)

Lower

Rear Panel Slots

Enlarged View

Of Hooks (To Attach

Rear Panel’s Slots)

10. Thermometer Placement & Purpose

 Front thermometers are located against rear

plenums.

 Rear thermometers may be located in rear

storage bins above shelves (at angled

positions), however location may vary.

 Rear thermometers are in upper section just

inside rear doors (as shown below).

 Thermometers may be either spirit-filled or

digital. They reflect internal air temperature only

(not actual food temperature).

 Use probe thermometers to determine actual

product temperatures.

Thermometers Are

Also located in

Rear Storage

Areas (Typical)

Thermometers Are Located in

Upper Storage Areas (Typical)

Note: Thermometer Locations May

Vary Depending Upon Model.

STORE PERSONNEL’S SECTION ONLY

STORE PERSONNEL

SECTION ONLY

Andere Handbücher für G Series

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