Struers Exotom 100 Bedienungsanleitung

Exotom-100

Instruction Manual

Manual No.: 15047001

Date of Release 30.07.2003

Exotom-100

Instruction Manual

Table of Contents Page

User’s Guide ..............................................................1

Reference Guide.......................................................19

Quick Reference Card .............................................48

lways state Serial No and Voltage/frequency if you have technical questions or when ordering spare parts. You will

find the Serial No. and Voltage on the type plate of the machine itself. We may also need the Date and Article No of

the manual. This information is found on the front cover.

The following restrictions should be observed, as violation of the restrictions may cause cancellation of Struers legal

obligations:

Instruction Manuals: Struers Instruction Manual may only be used in connection with Struers equipment covered by

the Instruction Manual.

Service Manuals: Struers Service Manual may only be used by a trained technician authorised by Struers. The

Service Manual may only be used in connection with Struers equipment covered by the Service Manual.

Struers assumes no responsibility for errors in the manual text/illustrations. The information in this manual is subject

to changes without notice. The manual may mention accessories or parts not included in the present version of the

equipment.

The contents of this manual is the property of Struers. Reproduction of any part of this manual without the written

permission of Struers is not allowed.

ll rights reserved. © Struers 2003.

Struers A/S

Pederstrupvej 84

DK-2750 Ballerup

Denmark

Telephone +45 44 600 800

Fax +45 44 600 801

Exotom-100

Instruction Manual

Exotom-100

Safety Precaution Sheet

To be read carefully

before use

1. The operator(s) should be fully instructed in the use of the machine and its cut-

off wheels according the Instruction Manual and the instructions on the cut-off

wheels.

2. Use the supplied Allen key to remove the two red transport screws at the rear of

the machine. Do not attempt to open the protection guard before the screws

have been removed.

3. The machine must be placed on a safe and stable support. All safety functions

of the machine must be in working order. The machine must be levelled by

means of the adjustable legs provided.

4. The unit must be installed in compliance with local safety regulations.

5. Prior to lifting the unit by the built-in truck lifting point, ensure that the boom is

properly secured with the locking pins provided. Before transport, secure the

cutting arm with the locking system provided.

6. To achieve maximum safety and lifetime of the machine, use only original

Struers consumables.

7. Use only intact cut-off wheels. The cut-off wheels must be approved for a

spindle speed of min. 1950 rpm / 42 m/s. Do not use sawblades.

8. Observe the current safety regulations for handling, mixing, filling, emptying and

disposal of the additive for cooling fluid.

9. The workpiece must be securely clamped in the quick-clamping device or the

like. Large or sharp workpieces must be handled in a safe way.

10. Struers recommend the use of an exhaust system as the cutting materials may

emit harmful gasses or dust. See the instructions of the cut-off wheel.

11. The machine emits only moderate noise. However, the cutting process itself

may emit noise, depending on the nature of the workpiece. In such cases, use

of hearing protection is recommended.

12. The machine must be disconnected from the mains prior to any service.

13. Ensure that the cut-off wheel is secured before working on or around the cutting

table.

14. Do not put hands through the rubber curtain during operation of the machine.

Exotom-100

Instruction Manual

15. Protruding workpieces should be shielded or marked.

16. Use of working gloves is recommended as workpieces may be both very hot

and produce sharp edges.

17. If any unusual noise is heard when the protection hood is operated, refrain from

further use of the machine, and contact Struers service technician.

The equipment is designed for use with consumables supplied by Struers. If subjected to misuse, improper

installation, alteration, neglect, accident or improper repair, Struers will accept no responsibility for

damage(s) to the user or the equipment.

Dismantling of any part of the equipment, during service or repair, should always be performed by a qualified

technician (electromechanical, electronic, mechanical, pneumatic, etc.).

Exotom-100

Instruction Manual

User’s Guide

Table of Contents Page

1.Getting Started

Checking the Contents of Packing................................................... 3

Recirculation Cooling Unit........................................................ 3

Unpacking and Placing Exotom-100................................................ 3

Mounting the Control Panel............................................................. 4

Getting Acquainted with Exotom-100 ............................................. 5

Side view, left.............................................................................6

Side view, right.......................................................................... 6

Cooling unit compartment ........................................................ 7

Power Supply .................................................................................... 8

Mounting the Cut-off wheel ............................................................. 8

Direction of the Cut-off Wheel ..................................................8

Connection to an External Exhaust System ................................... 8

Setting Up the Recirculation Cooling Unit ..................................... 9

Direct Water Supply for the Cooling Unit....................................... 9

2.Operation

Using the Controls.......................................................................... 10

Control Panel of Exotom-100 .................................................. 10

Control Panel Functions................................................................. 11

Display Types.................................................................................. 11

Setting the Language ..................................................................... 12

Reading the Cutting Display..........................................................13

Changing Cutting Mode and Cutting Parameters........................ 14

Changing Cutting Mode .......................................................... 14

Changing Cutting Parameters................................................ 14

Reading the Motor Information.............................................. 14

Sleep Mode............................................................................... 14

Changing the Cut-off Wheel........................................................... 15

Clamping the Workpiece ................................................................15

Positioning the Cut-off Wheel ........................................................ 15

QuickPosition.................................................................................. 16

Cutting Parameters ........................................................................ 16

Feed ................................................................................................. 16

Force ................................................................................................ 16

Stop.................................................................................................. 16

AutoStop................................................................................... 16

Exotom-100

Instruction Manual

Setting the Cutting Parameters .................................................... 17

Cutting on Exotom-100................................................................... 17

Starting the Cutting................................................................ 17

Fast advance ............................................................................ 17

Stopping the Cutting (Manual Stop) ...................................... 17

Re-starting cutting .................................................................. 17

Direct Cut........................................................................................ 18

ExciCut............................................................................................ 18

AxioCut (option).............................................................................. 18

Additional cooling ........................................................................... 18

Exotom-100

Instruction Manual

1.Getting Started

The packing box contains the following items:

1 Exotom-100

1 Control Panel for Exotom-100

1 Allen key (5 mm) for mounting Control Panel

3 Screws (5 mm)

1 Fork spanner (30 mm) for cut-off wheel

1 Spanner (comb. 12/17 mm) for adjustment of the

Control Panel

1 Drain hose, 2 m

1 Fitting for drain hose

2 Cabinet doors

1 Set of Instruction Manuals

1 Recirculation cooling unit

1 Trolley for cooling unit

 Unscrew the nuts from the four transport bolts fixing the machine to

the pallet.

 Lift the machine from the pallet by means of a forklift truck from the

front, and place in a suitable location.

 Remove the safety-springs from the front crossbar, and remove bar.

 Use the supplied Allen key to remove the two red transport

screws at the rear of the machine. Do not attempt to open the

protection hood before the screws have been removed.

 Take out the loose parts (trolley, tank, drain hose etc.).

 Mount the cabinet doors.

 Turn the adjustable feet so that the machine stands firmly and is

level.

Checking the Contents of

Packing

Recirculation Cooling Unit

Unpacking and Placing

Exotom-100

NB!

Please remove the transportation

support before use.

Exotom-100

Instruction Manual

 Unpack the Control Panel and mount on right side of unit using the

two 5 mm screws and Allen key supplied (use holes and as

indicated on drawing).

 Mount the earth wire below the mounting plate using the

third 5 mm screw .

 Press cover towards cabinet wall until it snaps onto the mounting

plate.

 Connect Control Panel plug to socket .

The position of the Control Panel is controlled by a friction

mounting. After mounting the control panel it is possible to

adjust the mobility of the Control Panel this way:

 Adjust the main joint with the nut using the combined

12/17 mm spanner supplied.

 The joint just behind the Control Panel may be adjusted too,

using the same spanner.

Mounting the Control Panel













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