Subaru Forester SG 2004 Bedienungsanleitung

FW-2

FOREWORD

1. Foreword

A: FOREWORD

These manuals are used when performing mainte-

nance, repair, or diagnosis of the Subaru FOREST-

ER.

Applied model: SG***** from 2004MY

The manuals contain the latest information at the

time of publication. Changes in specifications,

methods, etc. may be made without notice.

HU-2

HOW TO USE THIS MANUAL

1. How to Use This Manual

A: HOW TO USE THIS MANUAL

1. STRUCTURE

Each section consists of SCT that are broken down

into SC that are divided into sections for each com-

ponent. The specification, maintenance and other

information for the components are included, and

diagnosis information has also been added where

necessary.

2. INDEX

The first page has an index with tabs.

HU-3

HOW TO USE THIS MANUAL

3. COMPONENTS

Illustrations are listed for each component. The information necessary for repair work (tightening torque,

grease up points, etc.) is described on these illustrations. Information is described using symbol. To order the

parts, refer to parts catalogue.

Example:

HU-00001

(14)

(9)

(8)

(7)

(6)

(10)

(4) (10)

(22)

(11)

(19)

(17)

(15)

(13)

(12)

(18)

(16)

(1)

(2)

(3)

(4)

(5)

(6)

(7)

(8)

(11)

(10)

(9)

(12)

(13)

(19)

(18)

(20)

(17)

(16)

(24)

(10)

(25)

(5)

(4)

(3)

(2)

(1)

(21)

(15)

(23)

T11

T10

T5 T3

(20)

(21)

(23)

(22)

(10)

(24)

(25)

(26)

(35)

(34)

(27)

(14)

(28)

(29)

(31)

(32)

(37)

(30)

(33)

(36)

:Selective part

:Replacement part

:Should be lubricated with grease.

:Should be lubricated with oil.

:Sealing point

:Tightening torque

....

HU-4

HOW TO USE THIS MANUAL

4. SPECIFICATIONS

If necessary, specifications are also included.

5. INSPECTION

Inspections are included to be carried out before and after maintenance.

6. MAINTENANCE

• Maintenance instructions for serviceable parts describes work area and detailed steps with illustration. It

also describes the use of special tool, tightening torque, cautions for each procedure.

• If many serviceable parts are included in one service procedure, appropriate reference are provided for

each part.

Example:

(A) Component (D) Caution (G) Tightening torque

(B) Process (E) Tool number of special tool (H) Illustration

HU-00002

1) Remove the manual transmission assembly

from vehicie. <Ref. to MT-33, REMOVAL, Manual

Transmission Assembly.>

15.Main Shaft Assembly for Sin-

gle-Range

A: REMOVAL

11) Tighten the lock nuts to the specified torque us-

ing ST1 and ST2.

NOTE:

Secure the lock nuts in two Places affer tightening.

ST2 499987003 SOCKET WRENCH

ST1 498937000 TRANSMISSION HOLDER

(A)

(B)

(C)

(D)

(G)

(E) (F)

(H)

Tightening torque:

118 N m (12.0 kgf-m, 86.8 ft-lb)

ST1

ST2

HU-5

HOW TO USE THIS MANUAL

7. DIAGNOSIS

Tables showing a step-by-step process make it

easy to conduct diagnosis.

8. SI UNITS

Measurements in these manuals are according to

the SI units. Metric and yard/pound measurements

are also included.

Example:

Tightening torque:

44 N·m (4.5 kgf-m, 33 ft-lb)

HU-6

HOW TO USE THIS MANUAL

ID-2

IDENTIFICATION

1. Identification

A: IDENTIFICATION

1. IDENTIFICATION NUMBER AND LABEL LOCATIONS

The VIN (Vehicle Identification Numbers) is used to classify the vehicle.

Positioning of the plate label for identification

ID-00010

Bar cord label

(America spec. vehicles only)

Tire inflation

pressure label

Vehicle identification number plate

Vehicle identification

number

Model number plate

Emission control label

Vacuum hose

piping label

ID-00011

Engine serial number

ENGINE

ID-00012

4AT

Transmission serial number

ID-00013

Transmission serial number

5MT

ID-00014

Stamp location

ID-3

IDENTIFICATION

2. MEANING OF V.I.N.

The meaning of the VIN is as follows:

]JF1SG636X4G700001[

The starting and ending brackets ( ][ ) are stop marks.

Digits Code Meaning Details

1 to 3 JF1 Manufacturer body area JF1: Passenger car, FHI made

4 S Car line S: Forester

5 G Body type G: Wagon

6 6 Displacement 6: 2.5L AWD

7 3 Grade 3: 2.5X

5: 2.5XS

9: 2.5XT

8 6 Restraint 6: Manual belts, dual airbag, side airbag

9 X Check digit X or 0 — 9

10 4 Model year 4: 2004MY

5: 2005MY

6: 2006MY

11 G Transmission type G: Full-time AWD 5-speed MT

H: Full-time AWD 4-speed AT

12 to 17 700001 Serial number —

ID-00006

JF1SG63

SG9AY7J

5X3

EJ251BWUAA

TY755VC3AA

G70000

230

applied model option code

trim code

VIN

engine type

transmission type

Color code

FUJI HEAVY INDUSTRIES LTD.

Model number plate

ID-4

IDENTIFICATION

3. MODEL NUMBER PLATE

The model number plate indicates: the applied model, the option code, the trim code, the engine type, the

transmission type, and the exterior color code. This information is helpful when placing orders for parts.

SG9BY7J

The engine and transmission type are as follows:

• Engine

EJ251BWTAA

• Transmission

TY755VC4AA

Digits Code Meaning Details

1 S Series S: Forester

2 G Body type G: Wagon

3 9 Engine displacement

Drive system

Suspension system

9: 2.5L AWD

4 B Model year B: 2004MY

5 Y Destination Y: U.S.A., Canada

6 7 Grade 7: 2.5X

8: 2.5XS

B: 2.5XT

7 J Transmission, fuel feed

system

J: SOHC MFI 5-speed MT

R: SOHC MFI 4-speed AT

D: DOHC Turbo MFI 5-speed MT

P: DOHC Turbo MFI 4-speed AT

Digits Code Meaning Details

1 and 2 EJ Engine type EJ: 4 cylinders

3 and 4 25 Displacement 25: 2.5L

5 1 Fuel feed system 1: D-MFI SOHC-A

5: MFI DOHC Turbo

6 B Exhaust regulations B: US Federal & California

7 W Transmission W: MT

X: AT

8 to 10 TAA Detailed specifications Used when ordering parts. See the parts catalog for details.

Digits Code Meaning Details

1 T Transmission T: Transmission

2 Y Transmission type Y: Full-time AWD MT center differential

Z: Full-time AWD AT MPT

3 and 4 75 Classification 75: MT

1A: AT

1B: AT (Turbo)

55 Series 3:AT

5: MT, AT (Turbo)

6 V Transmission specifica-

tions

V: Full-time AWD 5-speed MT with viscous coupling center dif-

ferential single range

Z: Full-time AWD 4-speed AT with MPT

L: Full-time AWD 4-speed AT with MPT (Turbo)

7 C Mounted body C: US 2.5L SOHC

H: 2.5L DOHC Turbo

8 to 10 4AA Detailed specifications Used when ordering parts. See the parts catalog for details.

ID-5

IDENTIFICATION

• Rear differential

• Option code

U4QW

Code Reduction gear ratio LSD

T2 4.111 No

JP 4.111 Viscous

TP 4.444 No

CF 4.444 Viscous

Digits Code Meaning Details

1 to 2 U4 Destination U4: U.S.A.

CO: Canada

3 to 4 QW Main option of vehicle —

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