Sumitomo Drive Technologies IB Series Bedienungsanleitung

No.ZM2003E-6Maintenance Manual

■Thisproductshouldbehandledbyonlythosewhohavebeentrainedforthework.

Pleasereadthismanualcarefullybeforeuse.

■Deliverthismanualtothecustomerwhowillactuallyusetheproduct.

■Thisinstructionmanualshouldbecarefullystored.

Planetary Gear Reducer

for Servo Motor

IB Series

P1 Type

PK1 Type

P2 Type

P Type

L Type

<Note>

【Introduction】

Safety Precautions

【Introduction】

Safety Precautions

• Carefullyreadthismaintenancemanualandallaccompanyingdocumentsbeforeuse(installation,

operation,maintenance,inspection,etc.).Thoroughlyunderstandthemachine,informationabout

safety,andallprecautionsforcorrectoperation. 

Maintainthismanualforfuturereference.

• Payparticularattentiontothe"DANGER"and"CAUTION"warningsregardingsafetyandproperuse.

　　 Improperhandlingmayresultinphysicaldamage,seriouspersonalinjury

and/ordeath.

　　 Improperhandlingmayresultinphysicaldamageand/orpersonalinjury.

Mattersdescribedin mayleadtoseriousdangerdependingonthesituation.

Besuretoobserveimportantmattersdescribedherein.

DANGER

● Transport,installation,plumbing,wiring,operation,maintenanceandinspectionsshouldbe

handledbyproperlytrainedtechnicians;otherwise,electricshock,injury,re,ordamageto

theequipmentmayresult.

● Inthecaseofmaintenancewithdisassembly,pleasecontactourlocalsubsidiarynearestto

you.

● Whentheunitistobeusedinasystemfortransportofhumanbeings,aprotectivedevice

shouldbeinstalled.Thereisariskofpersonalinjuryordamagetotheequipmentdueto

runawayorfalling.

● Whentheunitistobeusedinanelevator,installaprotectivedeviceontheelevatorsideto

preventitfromfalling;otherwise,personalinjury,death,ordamagetotheequipmentmay

result.

【Contents】

【1】

Inspection Upon Delivery

Contents

【Introduction】

Safety Precautions ………………………………………………………………… 1

【Contents】

………………………………………………………………………………………… 2

【1】

Inspection Upon Delivery ……………………………………………………………………… 3

【2】

Storage ………………………………………………………………………………………… 5

【3】

Transportation ………………………………………………………………………………… 6

【4】

Installation ……………………………………………………………………………………… 7

【5】

Mounting the Servo Motor …………………………………………………………………… 8

【6】

Coupling with Other Machines ………………………………………………………………… 10

【7】

Operation ……………………………………………………………………………………… 12

【8】

Daily Inspection and Maintenance …………………………………………………………… 13

【9】

Troubleshooting ………………………………………………………………………………… 15

【10】

Structural Drawing …………………………………………………………………………… 16

【11】

Warranty ……………………………………………………………………………………… 21

【Contents】

【1】

Inspection Upon Delivery

CAUTION

● Unpacktheunitafterverifyingthatitispositionedrightsideup;otherwise,injurymayresult.

● Verifythattheunitreceivedisinfacttheunitordered.Whenadifferentunitisinstalled,

injuryordamagetotheequipmentmayresult.

● Donotremovethenameplate.

Upondeliveryandreceiptofthereducercheckthefollowing.Ifanonconformityorproblemisfound,

contactournearestagent,distributor,orsalesoce.

[1]Dotheitemsonthenameplateconformtowhatwasordered?

[2]Werethereanypartsthatwerebrokenduringtransport?

[3]Areallboltsandnutstightenedrmly?

1-1 How to Refer to the Nameplate

Therearetwomaintypesofnameplates:type1andtype2.Representativeexamplesareshownbelow.

Pleaseobservethembytype.

Whenmakinganinquiry,adviseusofthe[1]Nomenclatureand[2]SerialNo.

■Nameplate Type 1: P1, PK1, P2, P Type

1-2 Lubrication Method

IBSeriesisagrease-lubricatedunit.Greaseisinjectedintotheunitcomponentsbeforeshipmentsothatno

furtherlubricationisnecessaryduringuse.

[1] Nomenclature

[1]

[2]

[2] Serial No.

AP1158G

[1]

[2]

[1] Nomenclature

[2] Serial No.

[1] Nomenclature

[1]

[2]

[2] Serial No.

min

-1

■Nameplate Type 2: L Type

Figure1-1Nameplate(type1)

Figure1-2Nameplate(type2)

【1】

Inspection Upon Delivery

【2】

Storage

1-3 Nomenclature

Themeaningsofthesymbolsareasfollows.Verifythatthenomenclaturematchesthatoftheorder.

A N F X F

P120

2R LD 15

MotorConnectionMethod

XFlangeonthemotor

P1,PK1,P2,PType

XM Flangeonthemotor

(withmotor)

JFlangeonthemotor

LType

JM Flangeonthemotor

(withmotor)

Backlash

L3 3min

specication P1,P2,PType

LB 6min

specication PK1Type

LC 10min

specication Ptype

LD 15min

specication P1,PK1Type

SVLB 0.5min

specication LType

SV 3min

specication

OutputShaftGeometry

N Solidshaft(keyless)

W Solidshaft(withkey)

FFlangeshaft

Note:Ltypedoesnothave

thissymbol.

MotorFlangeCode

Various

Note:Ltypedoesnothavethis

symbol.

SpecialSpecication

Blank Standard

specications

SSpecial

specication

ReductionRatio

Actualreductionratio P1,P2,P,LType

Nominalratio PK1Type

ModelSymbol

A IBSeries

OutputShaftDirection

NCanbemounted

ineitherdirection

MountingMethod

FFlange

mounting

Type/FrameSize

P1Type PK1Type P2Type PType LType

P110 PK110 P240 P10 L10

P120 PK120 P250 P15 L20

P130 PK130 P20 L30

P25 L40

P30

P35

【1】

Inspection Upon Delivery

【2】

Storage

Whenstoringreducersforanyextendedperiodoftime,considerthefollowingimportantpoints.

2-1 Storage Location

Storetheunitindoorsinacleandrylocation.

Donotstoretheunitoutdoorsorinlocationswherethereisexcessivemoisture,dust,severe

temperaturechange,corrosivegas,etc.

2-2 Storage Period

• Storageperiodshouldbelessthan1year.

• StandardRustPreventionSpecications

 Externalrustprevention Standardspecificationisnocoating.The unit ispackaged with volatile

rustproofpaper,however,thesurfaceconditionshouldbecheckedforrust

onthemachinedsurfacesevery6monthsaftershipment.Whenlong-term

storageisnecessary,rustpreventionsuchasapplicationofrustprevention

oilshouldbeperformed.

 Internalrustprevention Theunitshouldbestoredinsideageneralfactoryorwarehouseinan

environmentthatisfreefrommoisture,dust,severetemperaturechange,

corrosivegas,etc.

• Whentheunitwillbeshippedoverseasorstoredforaperiodoflongerthan1year,pleasecontactusfor

specialrustpreventionspecications.

• Whentheunitwillbestoredforaperiodoflongerthan1year,theunitshouldbeoperatedforafew

minutesunderno-loadconditionseverytwoorthreemonths.

2-3 Use After Storage

• The oil seal is prone todeterioration due tothesurrounding conditions such as temperature,

ultravioletrays,etc.,soafterlong-termstorage,theunitshouldbeinspectedbeforeoperation,andany

deterioratedpartsshouldbereplacedwithnewparts.

• Whenthestorageperiodis2yearsorlonger,theoilsealsandgreaseshouldbereplacedbeforestarting

operation.

• Atthestartofoperation,makesurethereisnoabnormalnoise,vibration,heat,etc.Ifanyabnormalityis

found,immediatelycontactourlocalsubsidiarynearesttoyou.

【3】

Transportation

【4】

Installation

DANGER

● Donotstanddirectlyunderaunitsuspendedbyacraneorotherliftingmechanism;

otherwise,injuryordeathmayresult.

CAUTION

● Exerciseamplecaresoasnottodroportipovertheunitduringtransportation.

● Whenliftingtheunitusingeyeboltsinthethreadedholesprovidedonthemainunit,refer

tothepackage,exteriordrawings,catalog,etc.,anddonoliftaunitthatisheavierthanthe

ratedloadoftheeyebolts;otherwise,thefalling/tumblingoftheunitordamagetothe

liftingdevicesmaycausepersonalinjuryorequipmentdamage.

● Aftertheunithasbeenmountedinthemachine,avoidliftingtheentiremachinewithusing

theeyebolts;otherwise,itmayresultininjuryordamagetotheequipmentduetotheunit

fallingortippingover,orduetofailureoftheeyebolts.

● Useproperliftingxtures,andmakesuretheeyeboltsandnutsarenotloosebeforelifting.

【3】

Transportation

【4】

Installation

CAUTION

● Donotusetheunitforapurposeotherthanthatindicatedonthenameplateorinthe

manufacturingspecications;otherwise,injuryordamagetotheequipmentmayresult.

● Donotplaceanyobjectthatwillhinderventilationaroundthereducer;otherwise,the

coolingeectisreduced,possiblyleadingtoreorburnsduetoexcessiveheatbuilt-up.

● Absolutelydonotstandonorhangfromtheunit;otherwise,injuryordamagetothe

equipmentmayresult.

● Donottouchthekeywaysoftheunitwithbarehands;otherwise,injurymayresult.

● Whentheunitisusedinfoodprocessingapplications,machinesforcleanroomandsoon,

vulnerabletooilcontamination,installanoilpanorothersuchdevicetocopewithgrease

leakageduetobreakdownorfailure;otherwise,greaseleakagemaycausefailureoftheunit,

etc.

4-1 Place of Installation

Ambienttemperature 0to40°C(Startfailuremayoccurdependingonthespeedandtorqueofthe

motorinuse,soconsultusifthereducerwillbeusedatabout0°C.)

Ambienthumidity 85%orless(P1,PK1,P2,PType),90%orless(LType).Nocondensation.

Altitude 1,000mmax.

Ambientatmosphere Thereshouldbenocorrosivegas,combustiblegas,orsteam.

 Thelocationshouldbefreefromdustandwellventilated.

Installation Indoor(Freefromdust,water,otherliquids)

•Mountinginconditionsotherthantheaboverequiresadherencetospecialspecifications.Please

consultwithus.

•Mountinalocationthatenableseasyoperation,suchasinspectionandmaintenance.

•Mountonasucientlyrigidmember.

4-2 Installation Angle

Thereisnolimitonamountingangle.

【5】

Mounting the Servo Motor

【5】

Mounting the Servo Motor

5-1 P1, PK1, P2, P Type

Theproducthasaspecialshaftcouplingbetweenthereducergearandthemotorsothatanon-straight

motorshaftsuchaskey-orD-shape-cutshaftscanbeaccommodated.

Assemblethemotorinthefollowingstepsfrom(1)to(8):(Inthecaseofakey-slottedshaft,removethe

keybeforeassembly).

(1)Wiperustproongorotheroilsfromthemotorshaftsurface.

(2)Placethereduceronanappropriateworksurfacewiththecoupling[3]facingstraightup.

(3)Removetheplug[1]fromthesettinghole.

(4)Manuallyalignthecomponentssothatthecouplingtighteningbolt[2]canbetightenedfromthe

settinghole[1].

(5)Insertthemotorshaftintothecenterholeofthe coupling[3].Press theshaft straightintothe

coupling,andengagethejointbetweenthemotorandtheadapterplate[4].

 P2Typewithangeplate,settheangeplate[5]betweenmotorandadapterplate[4].

 Afterttingthespigotoftheangeplate[5]andadapterplate[4],insertmotorshaftintothecenter

holeofthecoupling[3],pressinverticallyandtthespigotofthemotorandtheangeplate[5].

(6)Lockthemotorandtheadapterplate[4]togetherbytighteningthemotormountingbolt.

(7)Tightenthecouplingtighteningbolt[2]fromthesettingholeusingatorquewrench.Tightentothe

appropriatetorquevalueshownonTable5-1and5-2.

(8)Reinstalltheplug[1]fromthesettinghole.

Table5-1BoltTighteningTorque(P1,PK1,PType) Table5-2BoltTighteningTorque(P2Type)

TighteningBolt Tightening

Torque

CouplingHole

Diameter TighteningBolt Tightening

Torque

CouplingHole

Diameter

M3 1.67Nm Ø6-8 M8 35Nm Ø24-35

M4 3.92Nm Ø9-14 M10 65Nm Ø35-42

M5 7.35Nm Ø16-19 M12 102Nm Ø42-55

M6 8.83Nm Ø24-28 M16 253Nm Ø60

M8 21.6Nm Ø32-38

Figure5-1Assemblydrawing

Adapte plate [4]

Plug/setting hole [1] Coupling [3]

Coupling

tightening

bolt [2]

Motor

mounting

bolt

ange plate [5]

Motor

mounting

bolt

Plug/setting

hole [1]

Plug/setting

hole [1]

Motor

Torque

wrench

Torque

wrench

Withoutangeplate Withangeplate

(SomemodelsofP2Type)

Andere Handbücher für IB Series

Inhaltsverzeichnis

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