SUMMIT EQUIPMENT S-V95 Leitfaden
Maintenance
Stationary Trash Compactor
Model S-V95
Manufactured by
Summit Equipment, Inc.
PO Box 1847, Post Falls, ID 83877-1847 • T (208) 773-3885 • F 773-3799 • E <Co tactUs@SummitEq.com>
S-V 100331
CONTENTS
PAGE
Introduction ii
Installation Instructions (keep) 1.1
Safety Guidelines 2.1
DISABLI G THE EQUIPME T – SAFETY SHUT-DOW 2.6
Routine Preventive Maintenance 3.1
Compacting Process 4.1
Controls 5.1
Basic Trouble-Shooting 6.1
Basic Warranty Provisions 7.1
Schematics
Power unit parts identification
i
PO Box 1847, Post Falls, ID 83877-1847 • T (208) 773-3885 • F 773-3799 • E <Co tactUs@SummitEq.com>
INTRODUCTION
he purpose of this manual is to provide you with the
information necessary to use your compactor, and to perform
routine maintenance and trouble-shooting. Years of experience
are behind the design and construction of the compactor's
structure and hydraulic and electrical systems, making your
Summit compactor one of the most reliable units available.
Following the guidelines presented in this manual will help
ensure that you get many years of performance out of your
compactor with a minimum of downtime.
etailed drawings of the construction and design of the
compactor are not included in this manual. If you need service or
repair that is not covered in this manual, please contact a
competent repair service or the factory. Never modify your
compactor without consultation with the factory, or you will risk
compromising safety and/or performance.
Safety is one of our biggest concerns at Summit. We have built
your compactor in compliance with current safety standards.
However, no safety features will protect an operator who is un-
trained or is unwilling to follow safe operating instructions.
Safety and training are ultimately the responsibility of the owner
of the compactor. Please be sure that no one ever operates the
compactor without first reading this manual completely and
carefully. Strict adherence to safety requirements will help
ensure the safety of operators and the life and performance of the
compactor.
T
ii
PO Box 1847, Post Falls, ID 83877-1847 • T (208) 773-3885 • F 773-3799 • E <Co tactUs@SummitEq.com>
INSTALLATION INSTRUCTIONS
1
IMPORTANT SAFETY INSTRUCTIONS
IMPORTANT SAFETY INSTRUCTIONSIMPORTANT SAFETY INSTRUCTIONS
IMPORTANT SAFETY INSTRUCTIONS
our Summit Equipment, Inc waste compactor was designed and
manufactured to provide years of reliable performance.
However, if
However, if However, if
However, if
you do not install it correctly, you may compromise
you do not install it correctly, you may compromiseyou do not install it correctly, you may compromise
you do not install it correctly, you may compromise
operation,
operation, operation,
operation,
durability, or safety, or you
durability, or safety, or you durability, or safety, or you
durability, or safety, or you may cause damage or
may cause damage or may cause damage or
may cause damage or failure that
failure thatfailure that
failure that
would not
would not would not
would not
be covered by warranty.
be covered by warranty.be covered by warranty.
be covered by warranty.
The owner of this equipment is responsible to ensure it is installed
according to the following instructions, and according to all codes and
requirements in effect at the site of installation.
MECHANICAL INSTALLATION
MECHANICAL INSTALLATIONMECHANICAL INSTALLATION
MECHANICAL INSTALLATION
For safety and serviceability, install the equipment with as much clear
workspace around it as is practical. When installing the equipment
near walls, docks, bollards, roof overhangs, or other such surfaces or
fixtures, avoid locating the equipment so that its access panels cannot
be opened or removed in the event cleaning, maintenance, or service is
required.
If the equipment will be lifted and/or removed from the site for
emptying, ensure that it is installed with sufficient clearance to allow
removal contractors to lift and remove the equipment safely.
The compactor should be installed by anchoring it or its location guides
on a solid surface such as a minimum 4” thickness of 3000 PSI concrete
reinforced with either #2 rebar on 2’ centers or 6” mesh. If the mounting
surface is asphalt, mount the compactor or its location guides to steel
rails embedded in the paving or to other solid mounting accepted by
local codes.
Y
1.1
PO Box 1847, Post Falls, ID 83877-1847 • T (208) 773-3885 • F 773-3799 • E <Co tactUs@SummitEq.com>
(Installation Instructions, continued)
ELECTRICAL INSTALLATION
ELECTRICAL INSTALLATIONELECTRICAL INSTALLATION
ELECTRICAL INSTALLATION
The enclosure of the electrical panel is fabricated to carry a NEMA 4
rating. The factory fabricated the electrical panel to operate with the
supply voltage marked on the factory data tag. Use only locally-
qualified electricians or electrical contractors to open or perform work
on the enclosure in order to bring the correct incoming electrical power
to the electrical panel. o not penetrate the electrical enclosure with
anything other than an entrance fitting/assembly that will maintain
the NEMA 4 rating of the enclosure.
In the event site conditions require connecting the equipment and its
electrical panel to incoming electrical power other than what is marked
on the factory data tag, notify the factory, and obtain instructions and a
corrected data tag from the factory.
ANGER!
ANGER!ANGER!
ANGER!
Only qualified electricians should open the
Only qualified electricians should open the Only qualified electricians should open the
Only qualified electricians should open the
electrical encl
electrical enclelectrical encl
electrical enclosure of this equipment. Contact
osure of this equipment. Contact osure of this equipment. Contact
osure of this equipment. Contact
with the electrical power required to operate this
with the electrical power required to operate this with the electrical power required to operate this
with the electrical power required to operate this
equipment can cause injury and even death.
equipment can cause injury and even death.equipment can cause injury and even death.
equipment can cause injury and even death.
SAVE THESE INSTRUCTIONS
SAVE THESE INSTRUCTIONSSAVE THESE INSTRUCTIONS
SAVE THESE INSTRUCTIONS
1.2
PO Box 1847, Post Falls, ID 83877-1847 • T (208) 773-3885 • F 773-3799 • E <Co tactUs@SummitEq.com>
SAFETY GUIDELINES
2
!!
!!!!
!!
IMPORTANT
IMPORTANTIMPORTANT
IMPORTANT
!!
!!!!
!!
Safety is your responsibility
Safety is your responsibilitySafety is your responsibility
Safety is your responsibility
he parts of your Summit Equipment, Inc. compactor are
moving with forces measured in 10’s of tons. Safety warnings
are labeled on the compactor, and it is provided with required
safety guards and interlocks to prevent inadvertent injury.
However, the best safety protection is strict adherence to safe
practices as set forth in these guidelines and by those who are
responsible for managing the compactor.
Our publication of these safety guidelines does not guarantee or
imply that there are no other safety precautions that are wise or
required in your particular installation. Safety requirements
vary from area to area, and they are continually changing.
Therefore, it is the responsibility of ownership and management
to ensure that the use of the compactor is in compliance with all
applicable safety standards, rules, and regulations.
Your Summit compactor has been labeled at the factory with
decals covering basic operational and safety instructions. Your
local codes may require additional decals or labels.
T
2.1
PO Box 1847, Post Falls, ID 83877-1847 • T (208) 773-3885 • F 773-3799 • E <Co tactUs@SummitEq.com>
(Safety Guidelines, continued)
In all installations, especially those where the compactor is used
in a system with other equipment, it is the responsibility of
ownership and management to ensure that:
•all required decals and labels are in place and
legible
•the compactor and all of its safety devices are
operating properly
•no one operates the compactor until they have read
completely through this manual and have been
thoroughly instructed in the operation, safety
requirements, capacities, and limitations of the
compactor.
The owner of this compactor is responsible for the training of all
of its operators, and for the proper maintenance of the equipment
and its labels and safety devices.
American National Standards Institute periodically affirms a
Standard for the design, manufacture, installation, and operation
of compactors. Compliance with the Standard is voluntary.
Summit Equipment, Inc. complies insofar as it is able to in the
design and manufacture of the compactor, and recommends that
employers / owners of compactors comply with ANSI Z245.2-
1997, section 6.1, as paraphrased and summarized in the
following items:
•Make sure that the installation of the compactor is in
compliance with any applicable local codes or regulations,
and is in accordance with the recommendations of the
manufacturer.
•Give complete training to employees before allowing them
to operate, clean, or work on the compactor, including
training in procedures recommended by the manufacturer.
Keep records including the names of employees and the
respective dates of their training.
2.2
PO Box 1847, Post Falls, ID 83877-1847 • T (208) 773-3885 • F 773-3799 • E <Co tactUs@SummitEq.com>
(Safety Guidelines, A SI employer responsibilities, continued)
•Monitor the employees who operate the compactor and
take whatever action is necessary to be sure they are using
it correctly and following safe practices.
•Repair any malfunctions that affect safe operation of the
compactor before allowing anyone to operate it.
•Establish and follow a regular inspection program to be
sure that all aspects of the compactor are in safe operating
condition and adjusted properly. Keep records of all
inspections, malfunctions, and repairs.
•Use the manufacturer’s recommendations when shutting
down the compactor and locking out power (OSHA 29 CFR
1910.147, Appendix A recommends procedures for locking
out power).
•Provide a work area around the compactor that is
sufficient for safe maintenance and cleaning.
•Keep walking areas around the compactor clean and
unobstructed.
•Inspect safety devices, interlocks, switches, and guards to
be sure they are not disabled, bypassed, or inoperative,
and do not allow the compactor to be operated until all
safety devices operate as designed.
•Make sure that no compaction containers are used unless
they can withstand the maximum forces produced by the
compaction system.
•Make sure that only authorized employees 18 years or
older operate, inspect, or work on the compactor.
2.3
PO Box 1847, Post Falls, ID 83877-1847 • T (208) 773-3885 • F 773-3799 • E <Co tactUs@SummitEq.com>
(Safety Guidelines, A SI employer responsibilities, continued)
Summit Equipment, Inc. also recommends employees who work
with compactors comply with ANSI Z245.2-1997, section 6.2, as
paraphrased and summarized in the following items:
•Use all the safety features and devices provided with the
compactor.
•o not operate a compactor until you are fully trained.
•Report any damage or malfunction of the compactor
immediately to your employer or the individual
responsible for the compactor.
•Make sure that all access doors and service covers are
secured and / or locked before you begin operation.
•Be sure the area around any container lifting device and
the container to be lifted is clear of personnel during all
stages of using the dumping system.
•Make sure all personnel are clear of any moving parts of
the compactor before operating the compactor or a
dumper, and remain at the controls ready to stop
operation if necessary.
•Make sure all personnel are clear of the hydraulic door (if
so equipped) before it is opened or closed, and warn all
personnel not to pass under or behind the door.
•Use the compaction equipment only according to this
Standard and the instructions of the manufacturer,
including making sure of the proper functioning of all
guards, barriers, and safety devices.
•Make sure that safety interlocks or switches or other
safety devices are not disabled, bypassed, or
nonfunctional, and that the compactor is not operated
unless such devices are working properly.
2.4
PO Box 1847, Post Falls, ID 83877-1847 • T (208) 773-3885 • F 773-3799 • E <Co tactUs@SummitEq.com>
(Safety Guidelines, general, continued)
•Lock out power to the compactor whenever inspecting or
working on it in a way that might expose you to moving
parts. Be able to identify the type and amount of power the
compactor uses, understand the potential dangers, and
know how to control the power.
•Attached containers to the compactor as specified by the
manufacturer.
•o not operate the compaction system, or work on it,
unless you are 18 years old or older and have been fully
trained as called for in the Standard.
(The full text of the ANSI Z245.2-1997 standard is available by contacting the
American National Standards Institute, 11 W. 42
nd
St., New York, NY 10036,
tel (212) 642-4900, fax (212) 398-0023.)
o not perform service or maintenance on the compactor or
remove any of its covers or panels until you are sure none of its
parts can move, even inadvertently.
Before doing any work on the compactor, use its key to switch it
to its “OFF” position, keep the key with you, and unplug the
compactor from the wall.
2.5
PO Box 1847, Post Falls, ID 83877-1847 • T (208) 773-3885 • F 773-3799 • E <Co tactUs@SummitEq.com>
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