SUMTOR HSC86A Bedienungsanleitung

HSC86A

Digital hybrid servo driver

user's Guide

Address: No. 118-1, Liangdong Road, Liangxi District, Wuxi City

Phone: 0510-82729456

Fax: 0510-82729457

E-mail：sales@sumtor.com

Http://www.sumtor.com

All copyrights must not be reproduced

【Please read this manual carefully before use to avoid damaging the drive】

HSC86AInstruction manual of hybrid servo driver

table of Contents

一、Product Brief .........................................2

1. Overview ...............................................2

2. Features ...............................................2

3. Application field ......................................3

二、Electrical, mechanical and environmental indicators ...3

1. Electrical indicators ..................................3

2. Use environment and parameters .........................4

3. Mechanical structure size chart ........................4

4. Thermal considerations .................................4

三、Driver interface and wiring introduction ..............5

1. Interface description ..................................5

2. Control signal interface circuit .......................8

3. Control signal timing diagram ..........................9

4. Control signal mode setting ...........................10

5. Wiring requirements ...................................10

四、DIP switch setting ...................................11

五、Protective function ..................................13

六、common problem .......................................13

1.Common problems and solutions in the application .......13

2.Frequently asked questions about drives ................14

Our company product warranty terms .......错误！未定义书签。

HSC86AInstruction manual of hybrid servo driver

一、Product Brief

1.Overview

HSC86A is a new type of low-voltage hybrid servo product developed by our company based

on many years of experience in low-voltage servo systems. This product uses the latest

DSP digital processing chip and advanced variable current and variable frequency control

algorithm technology to provide a high level for equipment manufacturers. Cost-effective

hybrid servo drive solution. HSC86A has a compact structure, small size, saves space,

and reduces electromagnetic interference between lines; it adopts better vibration

technology and low heat generation technology, which effectively solves the problems

of heat, vibration and noise of motors and drivers. Environmental protection.

2.Features

●Working voltage: AC and DC universal, AC input voltage 24 ～80VAC, recommended

working voltage 60VAC

●Maximum continuous output current 8.0A (advanced stepping servo overload capability)

●Accepts differential and single-ended pulse / direction commands, and has three

control modes of position / speed / torque

●Adopt FOC magnetic field positioning control technology and space vector pulse width

modulation (SVPWM) closed-loop control technology

●Adopt advanced variable current technology and frequency conversion technology,

effectively reduce the heat of motor and driver

●The number of pulses per revolution can be set by debugging software or code extraction

(subdivision)

●With over-voltage, under-voltage, over-current and over-tolerance protection

functions

●Single / double pulse mode, optional pulse effective edge

●The maximum pulse frequency of the control command is 500KHz (the factory default

is 200KHz)

●Pulse, direction and enable signal input interface level is compatible with 4.5-28V

HSC86AInstruction manual of hybrid servo driver

●With serial port RS232 debugging function, but need to use the company's special

serial debugging cable

●Performance: stable speed, small overshoot, small tracking error, low heating of

motor and driver

3.Application field

Suitable for all kinds of small and medium-sized automation equipment and instruments,

such as: laser machines, inkjet machines, small and medium-sized engraving machines,

electronic processing equipment, automatic grasping equipment, special CNC machine

tools, packaging equipment and robots. It is especially effective in devices where users

expect low noise and high speed.

二、Electrical, mechanical and environmental indicators

1.Electrical indicators

parameter

HSC86A

Minimum

value

Typical

value

Maximum

unit

Continuous output current

0.5

Power supply voltage (AC / DC)

VAC

Logic input current

Logic input voltage

4.5

Vdc

Pulse frequency

200

500

kHz

Pulse high width

1.5

Position error control accuracy

±1

Pulse

Speed control accuracy

±2

rpm

Maximum acceleration (no load)

100

rpm /ms

Overvoltage protection voltage

VAC

Insulation resistance

100

MΩ

HSC86AInstruction manual of hybrid servo driver

Note: If the power input is DC, the input range is 24 ~ 110Vdc！！！

2.Use environment and parameters

cooling method

Natural cooling or forced air cooling

Use

environment

occasion

It cannot be placed beside other heat-generating equipment. Avoid dust, oil

mist, corrosive gas, excessive humidity and strong vibration. Combustible

gas and conductive dust are prohibited

temperature

-5℃～+45℃

humidity

40～90%RH

vibration

10～55Hz／0.15mm

Storage temperature

-20℃～+65℃

Use altitude

≤1000m

weight

约0.6KG

3.Mechanical structure size chart

The structure of HSC86A driver can match any type of two-phase hybrid motors of

Figure 1 Mechanical installation dimension drawing (unit: mm)

139

14.5

2-Φ4.5

151

HSC86AInstruction manual of hybrid servo driver

60 and 86 bases. The company mainly recommends hybrid servo motors of 3.0NM, 4.5NM,

8.5NM and 12NM, and can also match the hybrid servo motors of other manufacturers. The

number of encoder lines can be 250 to 5000 lines, but you need to contact our company

to provide motor parameters and match related programs according to different motors.

If the customer has higher requirements for low-speed vibration or high-speed

performance, it is recommended to contact our company. Our company will write an

algorithm for matching the motor according to the motor parameters, and the motor will

show perfect performance.

4. Thermal considerations

The reliable working environment temperature of the driver is usually within -5 ℃~

45 ℃, when the driver is working, the temperature is within 65 ℃, and when the motor

is working, the temperature is within 70 ℃. If necessary, install a fan near the driver

to force heat dissipation to ensure that the driver works reliably Work within the

temperature range.

三、Driver interface and wiring introduction

1.Interface description

1.1Control port

Use green 6 + 4Pin 3.81mm spaced terminals

Pin number

signal

Features

Explanation

PUL+

Pulse positive input

Compatible with 4.5V ~ 28V level signals

PUL-

Pulse negative input

DIR+

Positive direction input

DIR-

Direction negative input

ENA+

Enable positive input

HSC86AInstruction manual of hybrid servo driver

ENA-

Enable negative input

ALM+

Alarm signal positive output

Open collector OC output, maximum

pull-up level 24V, maximum output

current 100mA

ALM-

Alarm signal negative output

PEND+

In-position signal positive

output

Open collector OC output, maximum

pull-up level 24V, maximum output

current 100mA

PEND-

In-position signal negative

output

1.2Motor and power input ports

Use green 6Pin 5.0mm spaced screw terminals

Terminal number

symbol

Name

Explanation

A＋

A-phase motor winding ＋

A－

A-phase motor winding－

B＋

B-phase motor winding ＋

B－

B-phase motor winding－

AC input

24V~ 80Vac

AC input

24V~ 80Vac

1.3Encoder port

Use green 6Pin 3.81mm interval with screw terminals (note the positive and negative poles

of the power supply, do not reverse the positive and negative poles !!!)

Pin number

signal

Function Description

EB+

Encoder signal B + input

EB-

Encoder signal B-input

EA+

Encoder signal A+ input

EA-

Encoder signal A-input

VCC

Driver + 5V output, power supply for encoder

EGND

Driver GND output, power supply for encoder

HSC86AInstruction manual of hybrid servo driver

1.4Serial RS232 / RS485 communication interface

It can be connected to the PC through a serial port adapter device (serial adapter

device is optional) and a dedicated serial cable (prohibited live plugging and

unplugging). The function and parameter settings of the driver can be set through the

PC software, such as the subdivision and current value and effective edge required by

the customer, and the resonance point can be eliminated and adjusted.

Terminal

number

Symbol

Name

Explanation

+5V

5V positive terminal

External STU only

TXD

RS232 transmitter

RXD

RS232 receiver

GND

5V power ground

Note: The HSC86A serial cable must be a special cable of our company, depending on

the user's condition, please confirm before use to avoid damage.

1.5LED status indicator

The green LED is the power indicator. When the drive is powered on, the LED is always

on; when the drive is turned off, the LED is off. The red LED is a fault indicator. When

a fault occurs, the indicator flashes in cycles of 5 seconds; when the fault is cleared

by the user, the red LED is often off. The red LED flashes at a frequency of 2 Hz, with

the LED on for 200 ms and off for 300 ms. The number of red LED flashes within 5 seconds

represents different fault information, the specific relationship is shown in the

following table:

Serial

number

Number of

flashes

Red indicator flashing

waveform

Fault description

Overcurrent fault (I peak ≥25A)

Overvoltage fault (Vac≥90V)

HSC86AInstruction manual of hybrid servo driver

Tracking error out of tolerance fault

When the drive fails, the drive will stop and prompt the corresponding fault code.

The fault can only be cleared when the user needs to power off and re-power on. When

the drive fails, the drive will save the latest fault in the drive's EEPROM in the form

of a queue, and the drive will save up to 10 latest historical faults. The user can read

the corresponding fault code through the PC and the text display.

2.Control signal interface circuit

HSC86A driver signal input interface can be differential signal input, common anode signal

single-ended input and common cathode signal single-ended input, built-in high-speed photoelectric

isolation coupler; output is triode open collector OC output, interface connection method is as follows:-

Figure 2 Input signal differential connection

Figure 3 Input signal single-ended common anode connection

HSC86AInstruction manual of hybrid servo driver

Figure 4 Input signal single-ended common cathode connection

Note: The voltage range of the signal input interface in the figure is 4.5 ~ 28Vdc. No

matter whether it is single-ended connection or differential connection, no series

current limiting resistor is required. For the external pull-up voltage of the output

interface, the maximum is 28Vdc, and the maximum output current is 100mA. According to

the external pull-up voltage, select the appropriate pull-up resistor. If the external

pull-up voltage is 24Vdc, the pull-up resistor is 2K. If The external pull-up voltage

is 12Vdc, and the pull-up resistor is 1K. If it is a drive relay or motor holding brake

coil, please consult our application engineers.

3.Control signal timing diagram

In order to avoid some misoperations and deviations, PUL-, DIR- and ENA- should meet

certain requirements, as shown in the following figure：

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Inhaltsverzeichnis

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SUMTOR

SUMTOR HSC86A Bedienungsanleitung

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