Suzuki Ignis Bedienungsanleitung

1. Identify the model category which contains the VIN of the vehicle under repair.

Refer to the “VIN TABLE”

2. Refer to the corresponding service manuals in the Applicable Manual Group column.

The numbers shown in the column show manual group in the “MANUAL LIST”.

3. Search necessary information in the reverse order of manual group number.

Applicable Manual Group (NO. : (1) - (4))

Model Category Language Service Manual Wiring Diagram Manual

Model A

IGNIS

(RM413)

2003-

Model C

IGNIS

(RM413D)

2003-

Model B

IGNIS

(RM415)

2003-

E, F, G, D, B, S

(1) (4)

(1),(2) (4)

(1),(2),(3),(5) (4)

TOP

MANUAL LIST

VIN TABLE

HOW TO FIND APPLICABLE MANUALS

English ItalianDutchFrench German Spanish

E BDF GS

TOP

HOW TO FIND APPLICABLE MANUALS

MANUAL LIST

Manual

Group Manual Part Name Manual Part Number

(1)

IGNIS

(RM413)

Service Manual

IGNIS

(RM415/RM413D)

Supplementary Service Manual

(2)

(3)

(4)

IGNIS/wagon R+

(RM413D/RB413D)

Supplementary Service Manual

Language

E,F,G,D,B,S

IGNIS (RM413/415/413D)

Wiring Diagram Manual

()5

IGNIS/wagon R+

(RM413D/RB413D)

Supplementary Service Manual

99500U86G00-01E

99500U86G00-01B

99500U86G00-01D

99500U86G00-01F

99500U86G00-01G

99500U86G00-01S

99501U86G10-01E

99501U86G10-01B

99501U86G10-01D

99501U86G10-01F

99501U86G10-01G

99501U86G10-01S

99501U86G20-01E

99501U86G20-01B

99501U86G20-01D

99501U86G20-01F

99501U86G20-01G

99501U86G20-01S

99512U86G20-669

99501U86G30-01E

99501U86G30-01B

99501U86G30-01D

99501U86G30-01F

99501U86G30-01G

99501U86G30-01S

English ItalianDutchFrench German Spanish

E BDF GS

VIN TABLE

Model A:

The VIN within the range shown in the table are categorized as “Model A”

TSMMHY51S00100001 ~

TSMMHX51S00100001 ~

Model B:

The VIN within the range shown in the table are categorized as “Model B”

TSMMHY81S00100001 ~

TSMMHX81S00100001 ~

Model C:

The VIN within the range shown in the table are categorized as “Model C”

TSMMHX91S00100001 ~

TOP

MANUAL LIST

HOW TO APPLICABLE

SERVICE MANUAL

99500-80G00-01E

SERVICE MANUAL99500-80G00-01E

IMPORTANT

WARNING/CAUTION/NOTE

Please read this manual and follow its instructions carefully. To emphasize special information, the words

WARNING, CAUTION and NOTE have special meanings. Pay special attention to the messages highlighted by

these signal words.

WARNING:

Indicates a potential hazard that could result in death or injury.

CAUTION:

Indicates a potential hazard that could result in vehicle damage.

NOTE:

Indicates special information to make maintenance easier or instructions clearer.

WARNING:

This service manual is intended for authorized Suzuki dealers and qualified service mechanics only.

Inexperienced mechanics or mechanics without the proper tools and equipment may not be able to

properly perform the services described in this manual.

Improper repair may result in injury to the mechanic and may render the vehicle unsafe for the driver

and passengers.

WARNING:

For vehicles equipped with a Supplemental Restraint (Air Bag) System:

• Service on and around the air bag system components or wiring must be performed only by an

authorized SUZUKI dealer. Refer to “Air Bag System Components and Wiring Location View” under

“General Description” in air bag system section in order to confirm whether you are performing ser-

vice on or near the air bag system components or wiring. Please observe all WARNINGS and “Ser-

vice Precautions” under “On-Vehicle Service” in air bag system section before performing service

on or around the air bag system components or wiring. Failure to follow WARNINGS could result in

unintentional activation of the system or could render the system inoperative. Either of these two

conditions may result in severe injury.

• If the air bag system and another vehicle system both need repair, Suzuki recommends that the air

bag system be repaired first, to help avoid unintended air bag system activation.

• Do not modify the steering wheel, instrument panel or any other air bag system component (on or

around air bag system components or wiring). Modifications can adversely affect air bag system

performance and lead to injury.

• If the vehicle will be exposed to temperatures over 93°C (200°F) (for example, during a paint baking

process), remove the air bag system components (air bag (inflator) modules, SDM and/or seat belt

with pretensioner) beforehand to avoid component damage or unintended activation.

FOREWORD

This manual contains procedures for diagnosis, maintenance, adjustments, minor service operations, replace-

ment of components (Service) and for disassembly and assembly of major components (Unit Repair-Overhaul).

Applicable model: RG413

The contents are classified into sections each of which is given a section number as indicated in the Table of

Contents on following page. And on the first page of each individual section is an index of that section.

This manual should be kept in a handy place for ready reference of the service work.

Strict observance of the so specified items will enable one to obtain the full performance of the vehicle.

When replacing parts or servicing by disassembling, it is recommended to use SUZUKI genuine parts, tools and

service materials (lubricant, sealants, etc.) as specified in each description.

All information, illustrations and specifications contained in this literature are based on the latest product infor-

mation available at the time of publication approval. And used as the main subject of description is the vehicle of

standard specifications among others.

Therefore, note that illustrations may differ from the vehicle being actually serviced.

The right is reserved to make changes at any time without notice.

Related Manual

Manual Name Manual No.

RG413 Wiring Diagram Manual 99512-80G00-015

TABLE OF CONTENTS

GENERAL INFORMATION ENGINE 0A 6

General Information 0A General Information and Diagnosis 60B 6A1

Maintenance and Lubrication 0B Engine Mechanical 6A1 6B

HEATING AND AIR CONDITIONING Engine Cooling 6B 1A 6C

Heater and Ventilation 1A Engine Fuel 6C 1B 6E1

Air Conditioning 1B Engine and Emission Control System 6E1 6F1

STEERING, SUSPENSION, WHEELS

AND TIRES

Ignition System 6F1 36G

Cranking System 6G 3A 6H

Steering, Suspension, Wheels and Tires 3Charging System 6H 3B 6K

Front End Alignment 3A Exhaust System 6K 3B1 6B

Manual Rack and Pinion 3B TRANSMISSION, CLUTCH AND

DIFFERENTIAL

3C 7A

Power Steering System 3B1 3D 7B

Steering Wheel and Column 3C Manual Transmission 7A 3E 7C

Front Suspension 3D Automatic Transmission 7B 3F 7D

Rear Suspension 3E Clutch 7C 7F

Wheels and Tires 3F Transfer 7D 4A

DRIVE SHAFT AND PROPELLER SHAFT Differential (Rear)(4WD) 7F 4B 8

Front Drive Shaft 4A ELECTRICAL SYSTEM 8A

Propeller Shaft 4B Body Electrical System 858G

BRAKE SYSTEM Wiring Diagram 8A 5E

Brakes 5Immobilizer Control System (if equipped) 8G 9

Antilock Brake System 5E BODY SERVICE 9

RESTRAINT SYSTEM 10

Restraint System 10 10B

Air Bag System (if equipped) 10B

NOTE:

The screen toned Section 8A is in Wiring Diagram Manual mentioned in FOREWORD of this manual.

GENERAL INFORMATION 0A-1

6F2

7A1

7B1

7C1

10A

10B

SECTION 0A

GENERAL INFORMATION

CONTENTS

HOW TO USE THIS MANUAL .........................0A-2

PRECAUTIONS ................................................0A-3

PRECAUTION FOR VEHICLES EQUIPPED

WITH A SUPPLEMENTAL RESTRAINT

(AIR BAG) SYSTEM .....................................0A-3

DIAGNOSIS ..............................................0A-3

SERVICING AND HANDLING ..................0A-4

GENERAL PRECAUTIONS ..........................0A-6

PRECAUTIONS FOR CATALYTIC

CONVERTER................................................0A-9

PRECAUTION FOR INSTALLING MOBILE

COMMUNICATION EQUIPMENT.................0A-9

PRECAUTION IN SERVICING FULL-TIME

4WD VEHICLE ............................................0A-10

PRECAUTIONS FOR ELECTRICAL

CIRCUIT SERVICE .....................................0A-11

ELECTRICAL CIRCUIT INSPECTION

PROCEDURE .............................................0A-13

OPEN CIRCUIT CHECK .........................0A-13

CONTINUITY CHECK.............................0A-14

VOLTAGE CHECK..................................0A-15

SHORT CIRCUIT CHECK (WIRE

HARNESS TO GROUND)....................... 0A-16

INTERMITTENT AND POOR

CONNECTION............................................ 0A-16

IDENTIFICATION INFORMATION................. 0A-18

VEHICLE IDENTIFICATION NUMBER ...... 0A-18

ENGINE IDENTIFICATION NUMBER ........ 0A-18

TRANSMISSION IDENTIFICATION

NUMBER .................................................... 0A-18

WARNING, CAUTION AND INFORMATION

LABELS..........................................................0A-19

VEHICLE LIFTING POINTS ........................... 0A-20

ABBREVIATIONS AND SYMBOLS MAY

BE USED IN THIS MANUAL..........................0A-22

FASTENER INFORMATION ..........................0A-25

METRIC FASTENERS................................ 0A-25

FASTENER STRENGTH

IDENTIFICATION ....................................... 0A-25

STANDARD TIGHTENING TORQUE......... 0A-25

0A-2 GENERAL INFORMATION

HOW TO USE THIS MANUAL

1) There is a “TABLE OF CONTENTS” on the third page of this manual, whereby you can easily find the sec-

tion that offers the information you need. Also, there is a CONTENTS on the first page of each section,

where the main items in that section are listed.

2) Each section of this manual has its own pagination. It is indicated at the top of each page along with the Sec-

tion name.

3) The special tool usage and torque specification are given as shown in the figure.

4) A number of abbreviations and symbols are used in the text.For their full explanations, refer to “ABBREVIA-

TIONS AND SYMBOLS MAY BE USED IN THIS MANUAL” in this section.

5) The SI, metric and foot-pound systems are used as units in this manual.

6) “DIAGNOSIS” are included in each section as necessary.

7) At the end of each section, there are descriptions of “SPECIAL TOOL”, “REQUIRED SERVICE MATERIAL”

and “TIGHTENING TORQUE SPECIFICATION” that should be used for the servicing work described in that

section.

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