Suzuki GSX-S1000 Bedienungsanleitung
1/17
GENUINE SUZUKI ACCESSORIES
99021-04K00
INSTALLATION INSTRUCTIONS
Description: HEATER SET, GRIP Part Number: 57100-0482
Applications: GSX-S1000/A/F/FA Installation Time:
GSX-S1000/A: 1.0 Hours
GSX-S1000F/FA: 1.6 Hours
Ref. Description QTY
1Grip Heater Lead Wire 1
2Grip Heater Switch 1
3Switch Bracket 1
4Grip Heater (L) 1
5Grip Heater (R) 1
6Clamp 7
7Screw 2
8Installation Instructions 1
Contents
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Ref. Description
(1) +Driver
(2) -Driver
(3) Open end wrench (17 mm)
(4) Hexagon wrench
(4 mm, 5 mm)
(5) T wrench (10 mm)
(6) Cutting pliers
(7) Hexagon socket
(4 mm, 5 mm)
(8) Extension
(9) Torque wrench
(10) SUZUKI Super Grease “A”
or equivalent
[Recommended 99000-25011]
(11) Grip cement
(12) Degreasing Agent
[Available at stores]
Tools
Required (1) (2) (3)
(4) (5) (6)
(7) (8)(9)
(10) (11) (12)
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WARNING / CAUTION / NOTICE / NOTE
Please read this manual and follow its instructions carefully. To empha-
size special information, the symbol and the words WARNING, CAU-
TION, NOTICE and NOTE have special meanings. Pay particular
attention to messages highlighted by these signal words:
NOTE: Indicates special information to make maintenance easier or
instructions clearer.
1. Check that the kit includes all the parts listed in the first page.
2. Check each part in the kit for scratches or any form of damage.
3. Park the vehicle on a level ground.
4. Remove the ignition key from the switch and store it in a safe place.
5. Protect any items removed or to be installed from scratches by plac-
ing them on a soft cloth first before putting them on the ground.
6. Use care not to cause any damage to the body of the vehicle during
installation of the accessory.
Important
WARNING
Indicates a potential hazard that could result in death or serious
injury.
CAUTION
Indicates a potential hazard that could result in minor or moder-
ate injury.
NOTICE
Indicates a potential hazard that could result in vehicle or equip-
ment damage.
Precautions
for
Installation
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Removal of Vehicle Parts
GSX-S1000/A
1. Remove the headlight assem-
bly (A).
(Refer to the GSX-S1000/A/F/
FA service manual)
GSX-S1000F/FA
1. Remove the air cleaner box (B).
(Refer to the GSX-S1000/A/F/
FA service manual)
Installation of Grip Heater (R)
1. Loosen the screw of balancer
with a +driver several turns
and pull the handlebar balancer
out of the handlebar.
NOTE: Loosen the screw only
enough to remove the
handlebar balancer. Oth-
erwise, the handlebar bal-
ancer may disassemble
and some components
may remain in the handle-
bar.
Installation
(A)
(A)
(B)
(B)
ScrewScrew
Handlebar balancerHandlebar balancer
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2. Slide the boot, loosen the lock-
nut of the throttle cable, and
tighten fully the adjuster. Then,
loosen the throttle cable.
3. Remove screws from the switch
box. First disconnect throttle
cable No.2, then No.1 with care,
and pull out the right side grip.
NOTE: Removed right side grip
will not be reused.
BootBoot
Lock-nutLock-nutAdjusterAdjuster
WARNING
Do not try to wrench off the
throttle cable No.1 and No.2
forcibly by using pliers or other
tools. The throttle cable may
be bent, causing improper
return of the throttle.
Switch box Throttle cable No.1
Throttle cable No.2
Right side grip
FWD
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4. Apply thinly grease to the han-
dlebar.
5. Apply grease to the end of the
throttle cables and cable pulley.
99000-25011:
SUZUKI SUPER GREASE
“A” or equivalent
6. Insert the Grip Heater (R) 5
into the handlebar. Then, install
the throttle cable No.1 first, then
No.2.
7. Set the stopper peg of the
switch box to the hole in the
handlebar and tighten screws.
NOTE: After tightening screws of
the switch box, check to
make sure that the switch
box does not rattle.
8. Reinstall the existing handlebar
balancer that was removed step
1.
9. Adjust the cable play:
1) Loosen the lock-nut.
2) Turn the adjuster so that the
throttle grip has 2.0 – 4.0
mm (0.079 – 0.157 in) play.
3) Tighten the lock-nut.
4) Reinstall the boot.
WARNING
Check for smooth opening
and closing operations of the
throttle. See if there is any
catch in the throttle operation.
FWD
Switch box
Throttle cable No.1
Throttle cable No.2
Hole
Hole
Stopper
peg
Grip Heater (R)
BootBoot
Lock-nutLock-nutAdjusterAdjuster
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10.Pass the grip heater lead wire
between the switch box and the
front brake master cylinder
holder. Align the white tape part
of the grip heater lead wire with
the contact surface of the
switch box and fix it by using a
Clamp 6.
NOTE: Cut off the excess clamp.
Installation of Grip Heater (L)
1. Loosen the screw of balancer
with a +driver several turns
and pull the handlebar balancer
out of the handlebar.
NOTE: Loosen the screw only
enough to remove the
handlebar balancer. Oth-
erwise, the handlebar bal-
ancer may disassemble
and some components
may remain in the handle-
bar.
CAUTION
Fix the grip heater lead wire
securely by using a clamp so
that no tension should be felt
in the throttle grip lead wire
when operating the throttle.
Grip heater
lead wire
Grip heater
lead wire
Screw
Screw
Handlebar balancer
Handlebar balancer
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2. Open the gap between the grip
and the handlebar with a -
driver, then inject degreasing
agent to pull out the grip.
NOTE: Removed left side grip will
not be reused.
3. Wipe off the rest of adhesive
adhered to the handlebar by
using a degreasing agent and a
waste cloth.
4. Apply cement evenly and rather
abundantly to the inside of the
Grip Heater (L) 4.
NOTICE
Use the -driver with care so
as not to scratch the surface
of the handlebar.
Handlebar
Degreasing
agent
Clean cloth
Grip cement
Grip Heater (L)
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5. Before cement is dried, spray
the degreasing detergent to the
inside of the Grip Heater (L) 4
and to the handlebars, then,
insert the grip. Slide Grip
Heater (L) 4onto handlebar
with the lead wire pointing
down.
Handlebar
Grip Heater (L)
NOTICE
• When the grip is inserted,
do not stop in midway but
insert it at a stroke.
• When inserting it, do not hit
the grip end with a hammer
or twist it forcibly, the grip
heater may be cut off.
• When the grip cannot be
inserted in midway, pull out
the grip by pouring the
degreasing agent into a gap
between the grip heater and
the handlebar. At this time,
do not twist forcibly the
heater wire with a screw-
driver or such similar tool,
the heater wire inside the
grip heater may be cut off.
Grip Heater (L)
UP
Grip Heater (L)
FWD
Lead wire
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6. Reinstall the existing handlebar
balancer that was removed step
1.
Installation of Grip Heater Switch
1. Install the Switch Bracket 3to
the Grip Heater Switch 2by
using the two Screws 7.
2. Fix the Grip Heater Switch 2
assembly with the left rear view
mirror.
3. Pass the Grip Heater Switch 2
lead wire under the handlebar.
WARNING
Use the designated grip
cement, and dry well the
applied part, then check if it is
securely adhered.
If the cement other than those
designated is used, or drying
is not enough, there would be
a risk of the grip slipping off
during the riding. Verify that
the grip is securely mounted to
the handlebars before operat-
ing the vehicle.
Left rear
view mirror
Left rear
view mirror
Andere Handbücher für GSX-S1000
2
Dieses Handbuch passt für folgende Modelle
3
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