Svarog ARC 160-PFC Bedienungsanleitung
ARC 160-PFC Welding Machine
USER MANUAL
REVISION : 2016-03-30
Preface
Thi manual include hardware de cription and operation introduction of ARC 160-PFC equipment.
For your and other people’ afety, plea e read the manual carefully.
Pay attention
Pay attention to the word after the ign below.
Sign Description
The word after thi ign mean there i great potential danger,
which may cau e major accident, damage or even death, if it i not
followed.
The word after thi ign mean there i ome potential danger,
which may cau e hurt or property lo e, if it i not followed.
The word after thi ign mean there i potential ri k, which may
cau e equipment fault or break, if it i not followed.
Version
Ver ion YF-TAE-0001, A0, relea ed at 30th, 03, 2016.
The content of thi manual are updated irregularity for updating of product. The manual i only
u ed a operation guide, except for other promi e . No warrantie of any kind, either expre or
implied are made in relation to the de cription, information or ugge tion or any other content of
the manual.
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CONTENTS
1 Safety warning
2 Product
2.1 General
2.2 Technical data
3 In tallation
2
1 Safety warning
The afety note li ted in thi manual i to en ure correct u e of the machine and to keep you
and other people from being hurt.
The de ign and manufacture of welding machine con ider afety. Plea e refer to the afety
warning li ted in the manual to avoid accident .
Different damage would be caused by wrong operation of the equipment as follows. Please read the user
manual carefully to reduce such damage.
Sign Description
Any contact of electric parts may cause fatal electric shock or urnt.
Gas and fumes are harmful to health.
Operation in narrow space may cause choke .
Spark and hot workpiece after welding may cause fire.
Bad connected ca le may cause fire.
Uncompleted connection of workpiece side circuit may cause fire.
Never weld on the case of tinder stuff, or it may cause explode.
Never weld airtight containers such as slot, pipe etc., or it may reak.
Arc ray may cause eye inflammation or skin urnt.
Spark and residue will urn your eyes and skin.
Toppling over of the gas cylinder will cause ody hurt.
Wrong use of the gas cylinder will lead to high-pressure gas eruption
and cause human hurt.
Never let fingers, hair, clothes or etc. near the moving parts such as
the fan.
The wire shoot out of the torch may sta eyes, face and other naked
parts.
Never stand in front of the swang equipment or under it, or it may fail
and cause injury.
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Please follow the rules elow to avoid heavy accidents.
Never u e the equipment to do other thing but welding.
Follow related regulation for the con truction of the input-driven power ource, choice of
place, u age of high-pre ure ga , torage, configuration, afe-keeping of workpiece after
welding and di po al of wa te, etc.
None ential do not enter the welding area.
People u ing heart pacemaker i not allowed to get clo e to the welding machine or area
without doctor’ permi ion. The magneti m created by energizing the welding machine
can have a bad effect to the pacemaker.
In tall, operation, check and maintain the equipment by profe ion per onnel.
Under tanding the content of the u er manual for afety.
Please follow the rules elow to avoid electric shock。
Keep away from any electric part .
Earth the machine and workpiece by profe ional per onnel.
Cut off the power before in tallation or checking, and re tart 5 minute later. The
capacitance i chargeable device. Plea e en ure it ha no voltage before tart again even
if the power ource i cut off.
Do not u e wire with inadequate ection urface or damage in ulation leeve or even
expo ed conductor.
Do en ure well i olation of wire connection.
Never u e the device when the enclo ure i removed.
Never u e broken or wet in ulation glove .
U e firenet when work at high po ition.
Check and maintain regularly, don’t u e it until the broken part are fixed well.
Turn off the power when not in u ed.
Follow the national or local related tandard and regulation when u ing the AC welding
machine at narrow or high po ition.
Please follow the elow notes to avoid fire and explode, etc.
No combu tible in welding area.
Keep off combu tible when welding.
Keep hot workpiece after welding away from flammable ga .
4
Do move away the combu tible around when weld the dooryard, ground and wall,.
The wire connection of ba e metal hould be a clo e to the welding place a po ible.
Never weld tho e facilitie with ga pipe or airtight lot.
Put fire extingui her around the welding area to prevent fire.
The gas and fumes are harmful to health, please wear protective
device according to regulations.
Wear exhau t equipment and breathe preventive facilitie to prevent ga poi oning or
choke.
U e ugge ted part exhau t equipment and breathe preventive facilitie to prevent hurt or
poi oning by ga and other powder, plea e.
To prevent oxygen-deficiency, air out the ga -filled room which i full of CO2 and argon on
the bottom, When operating on trunk , boiler , cabin , etc.
Plea e accept the upervi or’ in pection when operating in narrow pace. Air the room
and wear breathe preventive facilitie .
Never operate in degrea e, wa hing or pray pace.
U ing breathe preventive facilitie when weld hielded teel for it will cau e poi onou du t
and ga .
The arc, spark, residue and noise are harmful to health, please wear
protective appliance.
Eye protection again t arc i recommended when welding or upervi e welding.
Plea e wear preventive pectacle .
Welder’ glove , welder’ goggle , long leeve clothe , leather apron, and other tandard
protection equipment mu t be worn for welding operation.
A creen to protect other people again t the arc mu t be et in the welding place.
Please follow the notes elow to avoid gas cylinder toppling over or
roken.
U e the ga cylinder correctly.
U e the equipped or recommended ga eou regulator.
5
Read the manual of ga eou regulator carefully before u ing it, and pay attention to the
afety note .
Fix the ga cylinder with appropriate holder and other relative part .
Never put the cylinder under high temperature or un hine environment.
Keep your face away from the ga cylinder exit when opening it.
Put on the ga hield when it i not u ed.
Never put the torch on the ga cylinder. The electrode can not meet the ga cylinder.
Any touch of the switch part will cause injury, please note the
following.
Never u e the machine when the enclo ure i off.
In tall, operate, check and maintain the machine by profe ional per on.
Keep your finger , hair, clothe etc. away from the witch part uch a the fan.
The wire end may deal damage, please note the following.
Never look into the electric conduction hole when checking the wire feeding i normal or
not, , or the hooting wire may tab your eye and face.
Keep your eye , face or other naked part away from the end of torch when feeding the
wire manually or pre ing the witch.
For etter work efficiency and power source maintenance, please
note the following.
Precaution again t toppling over.
Never u e the welding equipment for pipe thawing.
Lift the power ource from ide when u e the up-down forklift truck to avoid toppling over.
When u ing the crane for lift, tie the rope to the ear with an angle no more than φ15 to the
vertical direction.
When lifting the welding machine which equipped with ga cylinder and wire feeder,
download them from the power ource and en ure the horizontal of the machine. Do fix the
ga cylinder with belt or chain when moving it to avoid body hurt.
En ure fa tne and in ulation when lifting the wire feeder through the wing ring for
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welding.
Electromagnetic interference needing attention:
It may need extra preventive mea ure when the equipment i u ed in particular location.
Before the in tallation, plea e e timate the potential electromagneti m problem of the
environment a follow .
a) Upper and lower part of the welding equipment and other nearby power cable, control
cable, ignal cable and phone cable.
b) Wirele electric a well a TV radiation and reception equipment.
c) Computer and other control equipment .
d) Safety-recognition equipment etc. Such a upervi e of indu trial equipment .
e) Health of people around. Such a per onnel u ing the heart pacemaker or audiphone.
f) Equipment for adju tment and mea urement.
g) Anti-di turb capability of other u ed equipment .U er hould en ure the e equipment
and the environment are compatible, which may need extra preventive mea ure .
h) Practical tate of the welding and other activitie .
U er hould ob erve the following do and don’t to decrea e radiation interference.
a) Connect the welding equipment to the power upply line .
b) Maintain the welding equipment regularly.
c) The cable hould be hort enough to be clo e to each other and the ground.
d) En ure the afety of all the welding metal part and other part nearby.
e) The workpiece hould be well earth.
f) Shield or protect the other cable and equipment to decrea e the effect of di turbance .
The welding equipment can be complete hielded in ome pecial condition .
U er are re pon ible for interference due to welding.
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2 Product
2.1 General
The welding machine applie the mo t advanced inver ion technology in the world.
The principle of inver ion i to tran form the power frequency of 50Hz/60Hz into direct current
and invert it into high frequency (25KHz) through high-power device IGBT, then perform
voltage-drop and commutation with the output high-power D.C power upply via Pul e Width
Modulation (PWM). Since the witch power inver ion technology i adopted, the weight and
volume decrea e greatly while the conver ion efficiency increa e of more than 30%
The machine ha the function of STICK and TIG. It adopt full digital panel di play, which can
realize ynergic adju tment and welding voltage a well to regulate the welding parameter
ea ily.
Thank your for choo ing our product . Plea e feel free to propo e your valuable ugge tion ;
we will make effort to perfect our product and ervice.
The machine is mainly used in industrial fields. It will cause radion interference if used
indoors. Please take through precaution measures.
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