SW-Motech Burkbusters HPR.00.666.10300/BK Bedienungsanleitung

ANBAUANLEITUNG

mounting instructions • instructions de montage • instrucciones de montaje • istruzioni di montaggio

beinhaltet • contains • contient • contiene • contiene

HPR.00.666.10300/BK

BHG-010-01-NP

HPR.00.220.10000/B

www.barkbusters.net

FITTING INSTRUCTIONS for

BMW F650

Phone: +61 (0)2 4271 8244

Email: info@barkbusters.net

Preparation

Remove original handguards and bar end weights. Also remove the cable ties from the handlebar to free up the cables and handlebars during the installation

process. Remove the centre switch panel from above the handlebar mounting bolts (if fitted) by unscrewing the four 5mm screws. Remove the four bolts that hold the

handlebar to the top triple clamp.

Fitting Procedure

1. Lift up the handlebar and fit the two 20mm raisers between the bottom of the handlebar and the top triple clamp. Note: the holes in the

raisers are offset and must be fitted in the correct direction so the holes line up with the threaded holes in the triple clamp. (Diagram 1)

2. Secure the handlebar with supplied longer bolts (8) and tighten to 20Nm. Refit centre switch panel.

3. Loosely assemble the clamps to the handlebar (Diagram 2 front view & Diagram 3 rear view).

Note: the original accelerator cable holder ( X ) should be positioned below the clamp.

4. Insert the special M6x25 bolt (9) (Diagram 4) through the outer end of the Barkbusters bar (1), the supplied bar end weight (11) and screw it

into the handlebar end. Tighten enough to hold in position.

Note: We recommend applying a mild thread locking compound to the threads of bolts 6 and 9 before fitting.

7. Thread a cable tie through the supplied black plastic spacer (12) around the electrical cables, back through the spacer and around the

handlebar raiser. Tighten cable tie as shown in Diagram 5. Note: this is to hold the wiring in position so it will not be pulled tight when the steering is

turned.

8. The accelerator cable should be located between the two ABS hose fittings on the left side of the steering head. (Diagram 6).

Important: check the routing and free play of all cables when the steering is at left and right full lock. Re-route or pull through extra cable of any

cables that are tight and recheck that all cables have sufficient free play on both steering locks.

Diagram 4.

(11 )(1)

( 9 )

( 6 )

( 1 )

( 3 )

( 7 )

( 4 )

Accelerator cable

Clutch cable

5. Fit the inner end of the Barkbusters bar to the connecting arm (7) of the clamp. (Diagrams 2 & 3 .) Position the handguards so you are comfortable with the fit.

Note: you may need to adjust the position of the handguards and the handlebars a little so the handguards do not touch the faring or instruments when the steering is at full lock.

6. Tighten all bolts including the handlebar end bolts. Important: The clamp bolts must be tightened in the following order. (Diagram 2).

Tighten bolt (6) through the handguard to the connecting arm (7).

Tighten bolt (4) to solidly lock the connecting arm between the two halves of the clamp.

Tighten bolt (3) to secure the clamp firmly to the handlebar. (Note: The clamp is designed to allow the nut on bolt (4) to pull into the recessed hole. This eliminates the need for a

wrench after the bolt starts to tighten)

( 12 )

( 10 )

( X )

( 7 )

( 2 )

Diagram 1.

Riding

Direction

Diagram 3.Diagram 2. Diagram 5.

Diagram 6.

INS-BHG-010-00-NP

Bar Side View X



CAUTION:

Installation of the handguard is safety-relevant work and can be complicated. We recommend the installation be performed by a motorcycle

service technician. Rideworx accepts no liability for damages caused by improper mounting. All screws, bolts and nuts, including all

replacement hardware provided by Rideworx, should be tightened to the torque specified in the below table. After the first 50km of riding check

all screws, bolts and nuts are tightened to the correct torque. We recommend a medium strength liquid thread lock product on all fasteners.

WARNING:

Check operation of all handlebar controls, specifically the throttle, front brake, kill switch and clutch to ensure they are operating correctly and are

in accordance with the OEM specifications. Do not ride the motorcycle if any controls are not operating correctly. Check periodically that all bolts

are tight.

Phone: +61 (0)2 4271 8244

Email: info@barkbusters.net

Web: www.barkbusters.net

Recommended Torque Settings

M6 10 Nm (7.4 lbf ft)

M8 20 Nm (14.8 lbf ft)

8 Bolt

PN: M8x60F650

Pcs. 4

1 Aluminium

Bar

PN: BAR-V-031

Pcs. 1 Left & 1 Right

2 Clamp

Saddle

PN: CS-STD

Pcs. 4 pieces

6 Button Head

Bolt 25mm

PN: M6x25BHCSZP

Pcs. 2

7 Clamp

Connector

PN: CAF650

Pcs. 2

Handlebar

Raiser

PN: CRF650

Pcs. 2

10 9 Flange Bolt

PN: M6x25SHF-F650

Pcs. 2

3 Socket Head

Bolt 30mm

PN: M6x30SHCSZP

Pcs. 2

4 Socket Head

Bolt 25mm

PN: M6x25SHCSZP

Pcs. 2

5 Nylock Nut

6mm

PN: M6LN

Pcs. 4

11 Bar End

PN: BE-F650

Pcs. 2

12 Black Tube

PN: BLACKTUBE

Pcs. 1

13 Cable Tie

PN: CTie280x4.6

Pcs. 2

Disclaimer:

A failure to follow these fitting instructions could cause serious injury, death or property damage. These handguards are intended solely for use with motorcycles/ATV/snowmobiles/

scooters that have not been modified. They are not designed to prevent injury or death while riding or in an accident or crash. The user must ensure that all controls are free of the

handguards every time that they ride. By installing and/or using this product you acknowledge that you accept these terms and have followed the fitting instructions.

INS-BHG-010-00-NP

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